IKEA timer housing mold

IKEA timer housing mold

 

Uinjiniya Hwakarurama Hunosangana Nekugadzirwa Kwakawanda: Sei Ansix Tech Masters iyo IKEA Timer Housing

Kugadzira jekiseni ndiro dombo guru mukugadzirwa kwemazuva ano, kugadzira zvese kubva pamidziyo yekurapa inoponesa hupenyu kusvika kuzvinhu zvemazuva ese mudzimba dzedu. Kune IKEA inotengesa pasi rose, kuwana chiyero chakakwana chekugara kwenguva refu, runako, uye kushanda zvakanaka kwezvigadzirwa zvayo inhanho isingakurukurwi. Kushanda pamwe chete neAnsix Tech munguva pfupi yapfuura pakugadzira kicheni chinhu chinowanikwa kwose kwose—imba yemuchina wenguva—kunoratidza hunyanzvi hwakakosha uye kugadzirisa kusingaperi kunodiwa kuti zvizadzise zvinodiwa zvakadaro. Chirongwa ichi chinoratidza rwendo rwakanyatsojeka kubva pakugadzira kwedhijitari kusvika pakutumira nekukurumidza, zvichiratidza kuti hunyanzvi hwesainzi yezvinhu, simulation, uye process control zvinogona kuderedza zvikuru mitengo yemayuniti pasina kukanganisa chero ounce yemhando.

 

Kugadzirwa kwemold yeIKEA timer housing kwakatevera nzira yakarongeka, ine gated-passage yakagadzirirwa kuve nechokwadi chekuvimbika uye kukosha padanho rega rega, sezvakatsanangurwa pazasi:

1 Kubva paBhuku Rekugadzira Zvinhu Kuenda kuPfungwa: Kuisa Hwaro

Chirongwa ichi chakatanga neIKEA ichipa magadzirirwo akazara, ayo aisanganisira kwete chete madhirowa chaiwo ehukuru asiwo zvinodiwa zvakasimba zvekupedzisa pamusoro, kunzwa kwekubata, uye kuunganidza nehurongwa hwemukati hwenguva. Ichitevedzera maitiro ekugadzira zvigadzirwa akajairika mukugadzira, Ansix Tech yakatanga yaita ongororo yehunyanzvi hwekuita kuti ione zvipingamupinyi zvinogona kuitika mukugadzira.

 

Kushandisa kugadzirwa kwezvinowedzera zvemhando yepamusoro (Kudhinda kwe3D), chikwata chakagadzira ma prototype anoshanda kubva kuma resin akasimba. Danho iri rakakosha pakusimbisa ergonomics, kutarisa nzvimbo dzakachekwa dzemukati, uye kuwana mvumo yeIKEA pamusoro perunako rwemuviri simbi isati yachekwa. Chikamu ichi che prototyping chinokurumidza, basa guru reAnsix Tech, chakabvumira kudzokorora nekukurumidza uye chakaita kuti dhizaini yacho igadziriswe kuti ikwanise kugadzirwa kubva pakutanga.

 

2 Sainzi Yekusarudza: Zvinhu uye Kuongorora Kwekufanotaura

2.1 Sarudzo Yezvinhu Zvakakodzera

Kusarudzwa kwezvinhu zvemba kwaive sarudzo yakakosha yemutengo uye mashandiro. Mushure mekuongorora dzimwe nzira dzakasiyana-siyana, chinangwa chakaderedzwa kuenda kuABS (Acrylonitrile Butadiene Styrene) nePolypropylene. Maitiro ekusarudza akavakirwa pahupenyu hwese akashandiswa, achienzanisa zvinodiwa zvekushanda nemhedzisiro yehupfumi uye zvakatipoteredza.

 

ABS yaionekwa seyakasimba, yakasimba, uye ine runako rwakanaka pamusoro, iyo yakakodzera kupenda kana kugadzira magadzirirwo.

 

Zvisinei, polypropylene ndiyo yakasarudzwa kuti ishandiswe pakugadzira mold yekupedzisira. Zvakanakira zvayo zvaisanganisira kudhura kwakaderera kwezvinhu, kuramba makemikari zvakanaka (zvakakosha kukicheni), kuramba kuneta kwechinhu chinotenderera chenguva, uye hunhu hwakanaka hwekuyerera kwemvura pakuzadza zvikamu zvine madziro matete. Sarudzo iyi yemaune ndiyo yakava musimboti mukuru wekutanga weAnsix Tech wekuderedza mutengo wemutengi.

 

2.2 Kutevedzera DFM uye Mold Flow

Nekusarudza zvinhu, mainjiniya vakaita ongororo yakakwana yeDesign for Manufacturing (DFM). Izvi zvaisanganisira kutarisa zvese zviri muchimiro chegeometric zvichienderana nezvirambidzo zvekugadzira, zvakaita sekuona kuti makona akakwana edhirowa (3-5 degrees) pamadziro akamira kuti zviite nyore kuburitsa mvura uye kudzivirira kukuvara kwevhuvhu.

 

Maitiro ekuongorora ekushandisa kombiyuta akaendeswa mberi nekuongorora kweCAE mold flow uchishandisa software yakaita seMoldex3D. Mainjiniya vakatevedzera kupinza kwepolypropylene yakanyungudutswa mumhando yedhijitari yemold. Izvi zvakafanotaura zvikanganiso zvinogona kuitika zvakaita semisungo yemhepo, mitsetse yeweld (apo mativi ekunyunguduka anosangana, zvichigadzira kusasimba kunogona kuitika), uye, zvakanyanya kukosha, warpage nekuda kwekutonhora kusina kuenzana. Nekuziva matambudziko aya nedhijitari, timu inogona kugadzirisa dhizaini yechigadzirwa, nzvimbo dzegedhi, uye marongerwo ekutonhodza isati yagadzira chishandiso ichi, zvichibvisa zvinodhura zvekuedza nekukanganisa gare gare.

 

3 Kugadzira Mould: Symphony yeMasisitimu

Chiumbwa ichi pachacho muchina wakaoma kunzwisisa. Magadzirirwo acho anotungamira zvakananga kunaka kwechikamu, kumhanya kwekugadzirwa, uye mutengo wepayuniti.

 

3.1 Kusarudzwa kweSimbi uye Zvikamu Zvikuru

Pachigadzirwa chekuchengetedza nguva, Ansix Tech yakasarudza chiumbwa chakaomeswa kare Simbi yeForoma, senge P20 kana 718. Izvi zvinopa chiyero chakanaka chekushanda zvakanaka, kugona kupenya kwepamusoro pechinhu chinodiwa neIKEA, uye kuoma kwakakwana kwenguva refu yekugadzira. Zvinhu zvakakosha senge mapini epakati, ayo anoumba gomba repakati remubato wetimer, zvakagadzirwa neaspect ratio yakakodzera kudzivirira kutsauka pasi pekumanikidzwa kwejekiseni.

 

3.2 Sisitimu Yokutonhodza: ​​Injini Yekushanda Zvakanaka

Nguva yekutonhodza inowanzosvika 80% yehuwandu hwese hwekupinza. Sisitimu yekutonhodza isina kushanda zvakanaka ndiyo inokonzeresa mari yakawanda. Ansix Tech yakagadzira sisitimu yekutonhodza inoshanda zvakanyanya. Kusiyana nemaburi akaboorwa nenzira yechinyakare, nzira dze conformal dzinotevera maitiro chaiwo echimiro cheimba yacho padaro rakafanana. Dhizaini iyi, inowanzo shandiswa nekudhinda kwe3D kana michina yepamusoro, inoita kuti kupisa kubude zvakaenzana uye nekukurumidza. Pachirongwa ichi, geometry yekutonhodza yenyoka mukati memaplate emold yakashandiswa, iyo yakaratidzwa kuti inoisa curve yekutonhodza yakakora kupfuura nzira dzechinyakare, zvichivandudza mashandiro zvakanyanya.

 

3.3 Kugadzira Gating, Runner, uye Ejection

Sisitimu yekuvharira mageti—apo purasitiki yakanyungudutswa inopinda mugomba—yakagadzirwa segedhi rakanyungudutswa kuti ribve roga uye kusiya chiratidzo chidiki, chinogamuchirika mukati megomba. Sisitimu yekuvharira mageti inotonhora yakasarudzwa nekuda kwekureruka kwayo uye mutengo wayo wakaderera kana tichienzanisa nehuwandu hwekugadzira.

 

Sisitimu yekuburitsa mapini yakanga yakarongwa zvakanaka kuti ishandise simba rakafanana pasina kukanganisa chikamu chine madziro matete. Yaiva nemapini akawanda eejector akaiswa pasi pemaboss nembabvu, pamwe chete nemaejector epakati pepakati. Kuiswa kwemaburi emapini eejector kwakanyatsoongororwa kudzivirira kuva pedyo zvakanyanya nemipendero yemold, izvo zvinogona kunetesa chishandiso.

 

4 Kugona Maitiro Ekuita: Kubva Pakunetsa Kuenda Pakugadzirisa

4.1 Matambudziko Ekutanga Mukugadzira Jekiseni

Kuedza kwekutanga kwaive nematambudziko aitarisirwa. Mavanga emvura akaonekwa pamusoro pekunze akatarisana nembabvu dzemukati dzakakora, zvichikonzerwa nekutonhora kusina kuenzana uye kuderera kwezvinhu. Uyezve, kukanganiswa kudiki muchigadziko chemba kwakatyisidzira kukanganisa kugadzikana kwetimer pacountertop. Aya ndiwo chaiwo matambudziko akataurwa neongororo yekutanga yekuyerera kwemvura, uye timu yakagadzirira mhinduro.

 

4.2 Kugadzirisa Maitiro Kuti Abudirire Uye Kuti Mutengo Uve Wakanaka

Chikamu chekugadzirisa chakanangana nehunhu uye nguva yekutenderera:

 

Kugadziriswa kweParameter: Chikwata chakagadzirisa tembiricha yekunyunguduka, kumhanya kwejekiseni, uye chimiro chekumanikidzwa kwepakeji kuti zvibvise mavanga ekunyunguduka. Tembiricha yekunyunguduka yakaderera zvishoma uye chikamu chakareba chekubata pakeji zvakabatsira kudzoreredza shrinkage.

 

Kuderedza Nguva Yekutenderera: Sisitimu yekutonhodza yepamusoro ndiyo yaive yakakosha. Nekuwana tembiricha yakafanana yeforoma, nguva yekutonhodza yaidiwa isati yaburitswa yaideredzwa. Kutarisa nhamba yeReynolds mukati memigero yekutonhodza kwakaita kuti kuyerera kwemvura kuve kwakaoma, zvichiwedzera kushanda kwekupisa. Kugadzirisa uku kunogona kuderedza kutenderera kwese ne20-30%, kuchengetedza kukuru pamusoro pemamiriyoni ezvikamu zvekugadzira.

 

Kuderedza Zvimedu: Nekugadzira "nguva yekushanda" yakasimba uye yakasimba, mwero wezvikamu zvisina kunaka wakaendeswa pedyo ne zero. Kuderedza zvimedu zvinoderedza mitengo yezvinhu uye kuwedzera kwehuwandu hwezvinhu zvinogadzirwa.

 

5 Kuve nechokwadi cheUnyanzvi: Kudzora Hunhu uye Kuendesa Zvinhu

Ansix Tech yakabatanidza vimbiso yemhando yepamusoro padanho rega rega. Munguva yekugadzira, Statistical Process Control (SPC) yakaongorora zviyero zvakakosha kubva kuzvikamu zvakatorwa. Masisitimu ekuona otomatiki akaongororwa kuti aone kana paine zvikanganiso pamusoro. Imba yega yega yakaedzwawo kuti inoenderana here nehurongwa hwenguva.

 

Pakurongedza, zvinhu zvakaiswa mumatireyi akagadzirwa ne vacuum mukati memabhokisi akasimba, zvichiita kuti zvisvike pamutsetse wekubatanidza weIKEA pasina kukuvara kubva pakufambisa. Kutevedzera maitiro eIKEA ekutumira sampuro, kubvumidza, uye kuteverwa kwekupedzisira kwekutumira kwakaita kuti zvive nyore kubatanidzwa mucheni yekupa yemutengi.

 

6 Mhedziso: Kupa Kukosha Kuburikidza Nehunyanzvi

Kubudirira kwepurojekiti yeIKEA yekuvaka dzimba dzechinyakare kunoratidza chinzvimbo cheAnsix Tech semugadziri anopa kukosha kwakazara kweinjiniya. Mari inowanikwa nekambani iyi inoratidza kugona kwayo kwakasiyana-siyana, nekugadzira zvinhu zvinoshandisa jekiseni zvichibatsira zvikuru. Nekubatanidza sarudzo yezvinhu zvine chekuita nehurongwa, hunyanzvi hwekufungidzira kuburikidza neDFM uye kuongorora kuyerera kwemusanganiswa, dhizaini itsva yemusanganiswa yakatarisana nekushanda zvakanaka kwekutonhodza, uye kudzora maitiro zvine hungwaru, Ansix Tech inozadzisa basa rayo guru: kuderedza zvakanyanya mutengo wezvikamu zvevatengi vayo.

 

Muindasitiri umo zvikamu zvesendi pachikamu chimwe nechimwe zvinosarudza purofiti, nzira iyi yakazara yekugadzira molding - kubva pakutanga kusvika kune chigadzirwa chekupedzisira chakatumirwa - ndiyo inoshandura mold iri nyore kuita chinhu chakavimbika, chakakosha. Nguva yekicheni inozvininipisa, yakagadzirwa nekuenderana kwakakwana uye isingadhuri, inomira seuchapupu hweinjiniya yepamusoro yakavakirwa muzvinhu zvakajairika.

 

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neIKEA timer housing mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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