Chimiro chemuchubhu chekurapa chakaita seL
Yakaumbwa seL Machubhu Ekurapa chakuvhuvhu
Uinjiniya Hwakarurama: Sei Ansix Nyanzvi dzeTechnology mukugadzira machubhu ekurapa ane chimiro cheL
Kuburikidza nesainzi yepamusoro yezvinhu uye matekinoroji matsva ekutonhodza, Ansix Tech yakachinja kugadzirwa kwemould yekurapa, zvichiita kuti nguva yekugadzira iderere kusvika ku28% uye kuchengetedza mari yakawanda yezvinhu kune vadyidzani vemidziyo yekurapa.
Kubva pamacatheter anoponesa hupenyu kusvika kumasystem akaomarara ekuvhiya, chubhu yekurapa yakaderera ipfungwa huru yehutano hwemazuva ano. Muchikamu chino chakakosha, chubhu yakagadzirwa nechimiro cheL inopa dambudziko rakasiyana rekugadzira, ichibatanidza zvinodiwa zvejometri nemazinga ekurapa akasimba. mitemo. Anotungamira pakugadzirisa dambudziko iri rakaoma ndiAnsix Tech, nyanzvi yekugadzira mold ine nzira yakagadzirwa inoshandura matambudziko aya kuita mikana yekuvimbika, kunyatsojeka, uye kudzikisa mutengo zvakanyanya. Kunyura uku kwakadzama kunoongorora maitiro avo ese, zvichiratidza kuti kutarisisa kwakanyatsojeka padanho rega rega—kubva kupolymer chemistry kusvika pakurongedza kwekupedzisira—kunopa kukosha kwakanyanya munyika ine njodzi huru yekugadzira zvishandiso zvekurapa.
Nzvimbo Yekutanga Yakakosha: Kugadzira uye Kugadzira Mifananidzo
Rwendo rwechiumbwa chepurasitiki chemhando yeL paAnsix Tech runotanga kare kare simbi isati yachekwa. Runotanga nekugadzirwa kwakazara uye chikamu cheprototyping chakavakirwa paDesign for Manufacturability (DFM). Dhizaini yega yega yechubhu ine chimiro cheL ine matambudziko akasiyana: dhayamita yemukati inofanira kudzivirira kudzikamiswa kwekuyerera, ukobvu hwemadziro hunofanirwa kunge hwakafanana zvakakwana kudzivirira nzvimbo dzisina simba, uye geometry inofanira kubatsira kucheneswa kwemvura pasina kukuvara.
Ansix Tech inoshandisa software yepamusoro yekuongorora kuyerera kwemusanganiswa wezvinhu panguva ino. Iyi prototyping yepamhepo inotevedzera kuti polymer yakanyungudutswa ichafamba sei nepakati pemusanganiswa wezvinhu, ichifanotaura matambudziko angangoitika senge misungo yemhepo, mitsetse yeweld, kana kutonhora kusina kuenzana kunogona kukanganisa kusimba kwechikamu. Kune geometry yakaita seL, kutarisisa kwakanyanya kunopihwa kune radius yemukati memupendero, uko kuyerera kwezvinhu kunogona kunonoka uye kutonhora nguva isati yakwana, zvichikonzera matambudziko ekuzadza kana kushushikana. Nekuziva matambudziko aya nedhijitari, kugadzirisazve kunodhura kunoderedzwa.
Chikamu chekugadzira chinowanzo sanganisira kugadzira sampuro dzinoshanda uchishandisa dhizaini yezvinhu zvemold zvakarongwa. Izvi zvinobvumira mutengi kuyedza pombi iyi mumamiriro ezvinhu chaiwo, achiongorora hunhu hwakaita sekuchinjika, kuramba kuchinjika, uye kukodzera kwekubatana. Chero zvigadziriso zvinodiwa pahukuru hwepombi kana nzvimbo yegedhi—apo zvinhu zvinopinda mugomba—zvinoitwa munzvimbo iyi isina njodzi, zvichiita kuti pombi yekupedzisira igadziriswe kubva payakatanga kushandiswa.
Sainzi Yekusarudza Zvinhu: Kuvaka NemaPolymers Akakodzera
Kusarudza purasitiki chaiyo ndicho chinhu chinonyanya kukosha pakusarudza mashandiro, kuchengetedzeka, uye mutengo wechubhu yekupedzisira yekurapa. Ansix Tech inotungamira vatengi vayo kuburikidza nesarudzo iyi yakakosha ichishandisa nzira yakarongeka yekusarudza, ichienzanisa zvinodiwa zvekushanda nechokwadi chehupfumi.
Pakushandisa kwakaoma senge macatheter etsinga kana ma surgical guides, ma high-performance thermoplastic elastomers (TPEs) ndiwo anowanzo shandiswa. Imwe polymer huru muchikamu ichi iPebax® MED, resin yemhando yepamusoro inozivikanwa nekusanganisa kwayo kwakasiyana-siyana kwezvinhu.
Hunhu Hukuru hwePebax® MED yeMachubhu Akaumbwa neL:
Kuenderana kwezvipenyu: Zvakatenderwa zvinoenderana neUSP Class VI uye ISO 10993-4/5 zvinodiwa zvekuchengetedza.
Kuramba Kugwinya Kwakanaka: Zvakakosha pakufamba-famba mumuviri usingaputsike.
Kuderedza Kupisa & Kupindura Kwesimba Rakanyanya: Inopa kudzora kwakarurama kwachiremba panguva yekuvhiyiwa.
Kugadziriswa Kuri Nyore: Inoita kuti kuumbwa kugare kwakarongeka uye kwemhando yepamusoro pasina marara akawanda.
Kugona kuvhiyiwa: Inoenderana nenzira dze gamma radiation, steam, uye EtO sterilization.
Pebax® MED inowanikwa mumhando dzakasiyana-siyana dzemhando dzehukukutu hweShore, kubva pahuku yakapfava zvikuru (25 Shore D) kusvika pahuku yakaoma (74 Shore D). Kune chubhu imwe chete yakaita seL, Ansix Tech ingakurudzira nzira ye dual-durometer: giredhi rakapfava, rinochinjika zvakanyanya rechikamu che tubular uye giredhi rakaoma re connector hubs, zvese izvi zvinogoneka muchikamu chimwe chete, chekugadzira zvinhu zvakawanda kuderedza mari yekubatanidza.
Pakushandisa zvisina kuomesa, Polyamide 11 (PA11) kana Polyamide 12 (PA12) inoshanda zvakanaka inogona kukurudzirwa. Zvinhu izvi zvinopa simba rakanaka rekudzivirira kumanikidzwa uye simba rekudzivirira makemikari pamutengo wakaderera pane TPE dzepamusoro, zvichiratidza kuzvipira kweAnsix Tech pakutsvaga mhinduro yakanakisisa yekushandisa yega yega.
Kuumbwa Kwemagadzirirwo Akanaka: Masisitimu Epakati eMould Yakaumbwa neL
Kana dhizaini nezvinhu zvapera, chinangwa chinoshanduka pakugadzira mold pachayo—kuungana kwakaoma kwemasystem anodyidzana. Pachubhu ine chimiro cheL, system yega yega inofanira kugadzirwa kuti igadzirise geometry yakasiyana.
Sisitimu Yokutonhodza (Kudzora Tembiricha): Apa ndipo panoshandiswa tekinoroji itsva neAnsix Tech. Nzira dzekutonhodza dzechinyakare dzakatwasuka dzinonetseka kubvisa kupisa zvakanaka kubva pamusoro wakakombama wegomba rakaita seL, zvichikonzera nguva refu yekutenderera uye mukana wekudonha. Ansix Tech inoshandisa nzira dzekutonhodza dzakadhindwa ne3D. Nzira idzi dzinogadzirwa nekuwedzera kuti dzitevedzere chimiro chaicho chegomba remould padaro rakafanana, zvichiita kuti kupisa kubviswe nekukurumidza uye zvakaenzana. Izvi zvinogona kuderedza nguva yekutonhodza—chikamu chikuru chenguva yekupinza—neanopfuura 30%, zvichiwedzera zvakananga kushanda zvakanaka kwekugadzira uye kuderedza mutengo wepachikamu chimwe nechimwe.
Sisitimu yeGeti: Iyi ndiyo "gedhi" iro purasitiki yakanyungudutswa inopinda naro mugomba. Dhizaini yayo yakakosha pamhando yezvikamu. Kune zvikamu zvechubhu, suo repin-point kana submarine rinowanzo shandiswa, sezvo rinobuda roga kubva muchikamu panguva yekubuda, zvichisiya chiratidzo chidiki. Nzvimbo yegedhi yechubhu yakaita seL inosarudzwa zvine hungwaru, kazhinji kune rimwe divi, kuti ive nechokwadi chekuti zvinhu zvinofamba zvakanaka, zvakaenzana zvakatenderedza kona, zvichidzivirira mitsetse yeweld inooneka kana kubatwa kwemhepo.
Sisitimu Yokubvisa Matumbu: Kubvisa chubhu yakapfava, yakaita seL kubva muchiumbwa pasina kukanganiswa kunoda sisitimu yekuburitsa matumbu yakanyatsogadziriswa. Ansix Tech inogadzira masisitimu ane mapini akawanda, akaenzana zvakanaka uye inowanzoshandisa kuburitsa matumbu nemhepo. Kuputika kwemhepo yakamanikidzwa kunobatsira kupwanya vacuum yekutanga uye kusimudza chubhu zvinyoro nyoro kubva pakati, zvichidzivirira kutambanudza kana kuchinja.
Kusarudzwa kweSimbi yeChinomera: Chinomera chinofanira kugara kwenguva refu uku chichichengetedza nzvimbo yakakwenenzverwa, inodzivirira ngura. Ansix Tech inowanzo sarudza simbi dzisina ngura dzakaoma kare dzakadai seStavax ESR kana German 1.2316 dzechinomera. Idzi simbi dzinopa kupenya kwakanaka kwechubhu yakatsetseka, kuramba kupfeka zvakanyanya, uye kuramba ngura kwakakosha pakutsungirira kupiswa ngura kakawanda uye nzvimbo yakachena yemukamuri.
Kufamba Nematambudziko Ekugadzira Nekuumba
Kushandura dhizaini kuita mold chaiyo ibasa rekugadzira zvinhu zvemhando yepamusoro. Pini yemukati memukati, iyo inoumba lumen yechubhu, inonyanya kuoma pakugadzira yakagadzirwa neL-shaped. Inowanzogadzirwa uchishandisa waya yemagetsi inoburitsa magetsi (EDM) kuti iwane chimiro chayo chakanyatsorongeka. Mahafu maviri emold anoumba dhayamita yekunze yechubhu anofanira kugadzirwa nemazvo kuti ive nechokwadi chekuti musono wakakwana, usina kupenya unoenderana nehurefu hwese hwechikamu chacho.
Munguva yekuumbwa kwejekiseni pachayo, chimiro cheL chinounza zvipingamupinyi zvakananga:
Kuzadza Kwakaringana: Kuve nechokwadi chekuti purasitiki yakanyungudutswa yazadza gomba zvakaenzana nekumhanya kwakafanana uye kumanikidzwa kwakafanana kwakakosha. Kuzadza kusina kuringana kunogona kurongedza zvinhu zvakawanda mugumbo rimwe re "L," zvichikonzera kuderera kwakasiyana uye kupwanyika painotonhora.
Kuchinja-chinja kwepakati pesimbi: Kumanikidzwa kwakanyanya kwepurasitiki yakapinzwa (kazhinji zviuru zvepsi) kunogona kutsausa pini yakatetepa, yakakombama, zvichikonzera chubhu ine ukobvu hwemadziro husina kufanana. Ansix Tech inorwisa izvi nekutsigira kwakasimba kwepakati pesimbi uye kuongorora kumanikidzwa kwakakosha panguva yekupinzwa.
Kubvisa: Chubhu iyi inoda kudhonza nekubata pini yepakati painotonhora. Kune ine chimiro cheL, kubata uku hakuna kufanana, zvichiita kuti kuburitsa kuome. Nzvimbo yeforoma yakashongedzwa zvakanaka, makona akanyatsogadzirwa, uye sisitimu yekuburitsa yakavandudzwa zvese zvakakosha kuti izvi zvisaitike.
Ansix Tech inotarisa matambudziko aya kuburikidza nemisimboti yesainzi yekuumba. Izvi zvinosanganisira kugadzira "resipi" chaiyo, inotungamirirwa nedata yemuchina wekuumba, kudzora zvinhu zvakaita sekumhanya kwejekiseni, kumanikidzwa, uye tembiricha kwete semhando imwe chete, asi semaprofayili akagadziridzwa nekufamba kwenguva. Iyi nhanho yekudzora ndiyo kiyi yekugadzira machubhu ane chimiro cheL anowirirana, emhando yepamusoro.
Tsika Yehunhu Hwakanaka Uye Kushanda Nesimba
Kudzora hunhu hwechinhu kunoiswa padanho rega rega. Zvikamu zvechivhu zvinoongororwa uchishandisa Coordinate Measuring Machines (CMMs) kuti zvionekwe kuti zvinokwanisa here kushivirira mukati mema microns. Panguva yekugadzira, kuongororwa kwekutanga kunoitwa zvizere, zvichitarisa divi rega rega riri padhirowa. Pamachubhu ekurapa, zviyero zvakakosha zvakaita sedhayamita yemukati, kusimba kwemadziro (kunyanya kutenderedza radius), uye kupedzisa kwenzvimbo zvinotariswa ne statistical process control (SPC) kuti zvionekwe chero mafambiro asati agadzira zvikamu zvinorambwa.
Chido chekushanda zvakanaka chinosvikawo kune zvekufambisa. Maforoma apedzwa anogadzirwa nemapakeji anodzivirira, anodzorwa nehunyoro kuitira kuti ave nechokwadi chekuti anosvika panzvimbo yekugadzira yemutengi ari mumamiriro akanaka. Vachiziva kuti nguva yekutenga zvinhu zvakakosha, Ansix Tech inoshanda pamabasa akareruka, kubva pakugadzirisa zvikamu zveforoma kusvika pakutarisira mapurojekiti, zvichivagonesa kupa nekukurumidza pasina kukanganisa mitemo yavo yakaoma.
Kubatsira kweAnsix Tech: Kupa Kukosha Kunoyerwa
Chiyero chechokwadi chehunyanzvi hweAnsix Tech chinoratidzwa nekuchengetedza mari kwavanoita vatengi vavo. Maitiro avo anotarisa kuderedzwa kwemitengo munzvimbo nhatu huru, sezvinoratidzwa pazasi:
Nzira yeAnsix Tech yekuderedza Mutengo Inotungamirwa Nekukosha
Nzira yehunyanzvi yekubatsira vatengi zvakananga
Mari Yezvinhu Kutungamirirwa nenyanzvi pakusarudza polymer yakagadzirwa neunyanzvi (semuenzaniso, PA11/12 vs. TPE yepamusoro); Kugadzirisa ukobvu hwemadziro kuburikidza neDFM kuti hushandise zvinhu zvishoma. Kuderedza mari yekushandisa zvinhu pachikamu chimwe nechimwe; Kuderedza marara ezvinhu.
Kushanda Nesimba KwemaCycle Kushandiswa kwe3D-printed conformal cooling; Kugadzirisa maitiro esainzi kuderedza nguva yekuisa jekiseni nekutonhodza. Kubuda kwepamusoro kwezvikamu paawa; Kuderedza mutengo wesimba pachikamu chimwe nechimwe.
Hunhu & Goho Kuongorora kwemhando yepamusoro kwekuyerera kweforoma kudzivirira kukanganisa; Dhizaini yakasimba yeforoma uye SPC kuona kuti maitiro acho agadzikana. Mwero wezvimedu zvemarara uri pedyo ne zero; Kubvisa kudzokororwa kunodhura kana kutadza kushanda zvakanaka mumunda.
Kutarisa kwakazara pane zvese zvinogadzirwa, kwete mutengo weforoma chete, ndiko kunoita kuti Ansix Tech ive yakasiyana. Vanovaka hukama nevagadziri vemidziyo yekurapa, vachiva kuwedzera kwechikwata chavo cheinjiniya. Kubatana uku kunovimbisa kuti foroma yega yega ine chimiro cheL haisi chishandiso chete, asi chinhu chakakosha chakagadzirirwa kushanda zvakanaka, kurarama kwenguva refu, uye pakupedzisira, kuendesa michina yekurapa yakachengeteka uye inoshanda kuvarwere pasi rese.
Muindasitiri umo kurongeka kunotarisirwa uye kuvimbika kunodiwa, Ansix Tech inopa chimwe chinhu chinokosha zvikuru: chokwadi. Kuburikidza nehunyanzvi hwesainzi yezvinhu, hunyanzvi hwekugadzira mold, uye kudzora maitiro, vanoshandura dambudziko rakaoma remachubhu ekurapa ane chimiro cheL kuita chokwadi chakavimbika, chinoshanda, uye chinodhura.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nekugadzira machubhu ekurapa ane chimiro cheL, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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