Rambi rekunze rekukwira makomo rine ngowani
Rambi rekunze rekukwira makomo rine ngowani
Hunyanzvi hweUinjiniya Munzvimbo Dzisina Kurongeka: Kunyatsojeka Kuseri kweMwenje Yenyu Yekunze
Mufekitori muShenzhen, chiumbwa chesimbi chakagadzirwa nemazvo chinovhara nechisimba chaicho, chichiisa purasitiki yakanyungudutswa pakupisa kunopfuura 265°C kuti chigadzire rambi remusoro rakasimba mukati mesekondi imwe chete—musanganiswa wakakwana wesainzi yezvinhu uye nzira yekugadzira zvinhu.
Kubva pakutanga kusvika pakugadzirwa kwakagadzirwa kwakagadzirira kuoma kwekukwira gomo, rwendo rwemwenje wekunze wekukwira makomo ikirasi yepamusoro mukugadzirwa kwemazuva ano. Padanho rega rega, kubva pakuumbwa kwemamorekuru eganda rayo repurasitiki kusvika pakushivirira kwe microscopic yejekiseni rayo, sarudzo dzinoitwa dzinosarudza kugara kwayo kwenguva refu, huremu, uye pakupedzisira, kubudirira kwayo pamusika. Kune makambani akaita se Ansix Tekinoroji, maitiro aya haasi ekungogadzira chigadzirwa chete; ndeekuronga symphony yakaoma yekugadzira, mainjiniya, uye logistics kuti vape kukosha kwakanyanya. Muindasitiri ine makwikwi umo mari shoma, kugona kwavo kuderedza zvakanyanya mitengo kuburikidza nekusarudza zvinhu zvine hungwaru, kugadzirisa maitiro, uye kubudirira kwekushanda ndizvo zvinovasiyanisa, zvichiita kuti pfungwa iri nyore ive shamwari yakavimbika kune vanofarira zvinhu pasi rese.
1 Rugwaro: DFM neSainzi yezvinhu
Kuumbwa kwerambi remusoro rinovimbika kunotanga kare kare simbi isati yasangana nepurasitiki. Padanho reKugadzira Kwekugadzira (DFM), mainjiniya eAnsix Tech vanotaurirana nechikwata chevagadziri vevatengi vavo. Chinangwa chikuru ndechekushandura pfungwa itsva kuita geometry inogona kugadzirwa nguva dzose, zvinobudirira, uye zvisingadhuri. Izvi zvinosanganisira kuongorora kona yega yega neukobvu hwemadziro zvichipesana nemitemo isingachinji yekuyerera kwepurasitiki nekutonhodza.
Chishandiso chakakosha muchikamu chino ndeche Mould Yepamusoro Software yekuongorora mafashamo, yakaita seMoldex3D. Iyi software inoita fananidzo chaiyo yemaitiro ese ekuisa jekiseni, ichifanotaura kuti purasitiki yakanyungudutswa ichaita sei mukati megomba remold rakapihwa. Mainjiniya vanogona kuona nekugadzirisa zvikanganiso zvinogona kuitika—senge mitsetse yeweld inogona kushayisa simba chimiro, misungo yemhepo inokonzera kupisa, kana kuzadza kusina kuenzana kunotungamira mukukombama—simbi isati yachekwa. Kune imba yemwenje wemusoro, ine macurves akaomarara, maclips ekumisikidza, uye machira ebhatiri, ongororo iyi inokosha. Inobvumira kuiswa kwemagedhi—nzvimbo dzekupinda dzepurasitiki—kuti ive nechokwadi chekuti kuzadza kwakaringana uye kuderedza marara ezvinhu.
Panguva imwe chete, kusarudzwa kwezvinhu ndiko kwakakosha. Mamiriro ezvinhu akaoma ekushandiswa panze—tembiricha yakanyanya, kukanganiswa, hunyoro, uye kuratidzwa kweUV—anoda polymer ine hunhu hwakasiyana. Hunyanzvi hweAnsix Tech hunotungamira sarudzo. Chinhu chakaita sePolycarbonate (PC) kana musanganiswa wePC/ABS chinowanzo sarudzwa kuti chishandiswe mumakamuri emwenje. Polycarbonate inopa kusimba kwakanyanya uye kujeka kwezvikamu zvelenzi, nepo ABS ichipa kusimba kwakanaka uye hunhu hwakanaka hwekugadzirisa. Kusarudzwa kwacho kwakaverengerwa: resin inodhura, inoshanda zvakanyanya inogona kuderedza huremu neukobvu hwechikamu, zvichigona kuderedza mutengo wechinhu payuniti imwe neimwe uye kuvandudza kukwezva kwechigadzirwa pamusika, nepo resin inodhura zvishoma ingada kubvumirana kwekugadzira. Ansix Tech inotevedzera izvi, ichipa mazano anoenderana nedata anovandudza chiyero chemutengo-ku-kushanda kwehuwandu hweprojekiti yehupenyu hwese.
2 Chinonyanya Kukosha: Unyanzvi Hwekugadzira Mould Neunyanzvi
Mould yekuisa jekiseni ndiyo hardware inonyanya kukosha uye inodhura zvikuru mukuita kwayo. Hunhu hwayo hunoratidza kunaka kwemwenje wega wega unogadzirwa. Magadzirirwo emould eAnsix Tech uye maitiro ekugadzira ndipo panosvika hunyanzvi hweinjiniya.
Kugadzira Mould & Kusarudza Simbi: Mould yakagadzirwa senzira dzakatevedzana dzemasystem akaomarara, anobatanidza. Sisitimu yekutonhodza, kana kuti nzira dzemvura, pamwe ndiyo inonyanya kukosha panguva yekutenderera uye mhando yechikamu. Nzira dzechinyakare dzakaboorwa dzakatwasuka kazhinji hadzigone kutevedzera contour yeimba yakaoma yemwenje, zvichikonzera kutonhora kusina kuenzana, warpage, uye nguva refu yekutenderera. Ansix Tech inoshandisa dhizaini ye conformal cooling channel, uko nzira dzakadhindwa ne3D kuti dzitevedzere chimiro chaicho chemould cavity padaro rakafanana. Iyi itsva, sezvakaratidzwa mumashandisirwo eindasitiri, inogona kutungamira mukupararira kwekushisa kwakafanana, kuderedza nguva yekutonhodza kusvika ku30%, uye kuderedza zvakanyanya warpage yechikamu.
Sisitimu yeRunner & Gate: Iyi ndiyo "nzira huru" inoburitsa mapurasitiki akanyungudutswa kubva mumuromo wemuchina weinjection kuenda kumakomba emold. Sisitimu yerunner inodziya yakaenzana inowanzo shandiswa pachinhu chakawanda chakaita serambi remusoro. Inochengetedza mapurasitiki akanyungudutswa mukati memold, ichibvisa sprue yakasimba uye marara erunner ane chekuita nemasystem erunner anotonhora. Izvi zvinoreva kuchengetedza zvinhu ne5-15% uye zvinoderedza kudiwa kwekucheka mushure mekuumbwa. Gedhi—nzvimbo yekupedzisira yekupinda mugomba—rakagadzirwa zvakanaka uye rakaiswa, kazhinji segedhi diki rinotyoka zvakanaka kubva pachikamu, richisiya chiratidzo chidiki cheuchapupu chisingade kupera kwechipiri.
Sisitimu Yokuburitsa Zvinhu: Kana yatonhodzwa, chikamu chinofanira kubviswa pasina kukuvara. Dhizaini yesisitimu yekuburitsa zvinhu inyaya yesainzi pachayo. Musanganiswa wemapini ejector, maoko, uye maburi akaiswa panzvimbo dzisina kucheneswa. Makona akakwana ekuburitsa zvinhu (kazhinji kacho ari pakati pemadhigirii 1-2, uye akawanda kune nzvimbo dzakagadzirwa) akagadzirwa mumadziro ese akamira kuti abvumire kusunungurwa kwakachena. Kusaburitsa zvinhu zvakakwana ndicho chikonzero chikuru chekuti zvikamu zvinamire muchiumbwa, zvichikonzera nguva inodhura yekuzorora uye kukuvara kwezvikamu.
3 Kubva paSimbi kuenda kuGoko: Kufamba Kwebasa reKugadzira Jekiseni
Nechiumbwa ichi—chishandiso chesimbi yemidziyo, chinowanzo shandiswa sesimbi yakaoma senge P20 kana simbi inorwisa kupfeka zvakanyanya senge H13 munzvimbo dzakakosha—chakaiswa mumuchina wekugadzira jekiseni une tani yakawanda, shanduko inotanga.
Maitiro acho anotevera kutenderera kwakanyatsojeka, otomatiki:
Kusunga: Mahafu maviri eforoma akavharwa zvakasimba nesimba guru.
Jekiseni: Mapurasitiki eresin pellets anonyungudika, uye viscous polymer inopinzwa mugomba remold nekumhanya kwakanyanya uye kumanikidzwa. Maparamita akadai sejekiseni kumhanya (semuenzaniso, 23 cm³/s) uye tembiricha yekunyungudika (semuenzaniso, 265°C) anodzorwa zvakanyanya zvichibva padata rezvinhu uye kuongorora kuyerera.
Kurongedza & Kubata: Kumanikidzwa kwakawedzerwa kunoiswa kuti zvinhu zvakawanda zviunganidzwe mugomba kuti zvidzore kupwanyika kwepurasitiki painotonhora.
Kutonhodza: Chikamu chinooma. Ichi ndicho chikamu chakarebesa chedenderedzwa, uye nguva yacho inotarirwa zvakananga kuti igadziriswe kuburikidza nemasisitimu ekutonhodza epamusoro.
Kuvhurwa & Kuburitswa Kwemould: Mould inovhurika, uye sisitimu yekuburitsa inosundidzira zvakanaka chigadziko chemwenje chapera.
Kubviswa kweChikamu: Robhoti kana sisitimu inobvisa chikamu ichi otomatiki, uye kutenderera kwacho kunodzokororwa masekondi makumi matatu kusvika makumi matanhatu ega ega.
Matambudziko akatarisana nerambi remusoro anosanganisira kugadzirisa zviratidzo zvesinki pazvikamu zvikobvu panobatirira clip, kuve nechokwadi chekuti nzvimbo dzese dzelenzi dzakabatana dzakajeka, uye kuchengetedza kushivirira kwakakodzera kunodiwa kuti zvivhariso zvisingapindi mvura uye magonhi ebhatiri akwane. Mainjiniya eAnsix Tech vanoita Design of Experiments (DOE), vachigadzirisa zvinhu zvakaita sekumanikidzwa kwepakeji, nguva yekutonhodza, uye tembiricha yemould kuti vawane "nzvimbo inotapira" yakakodzera yemhando uye kumhanya.
4 Kukosha Kwebasa: Kuvimbika, Kushanda Nesimba, uye Kudyidzana
Kune mabrandi epasi rose anounza zvishandiso zvekunze kumusika, kusarudza mubatsiri wekugadzira kunoenderana nekuvimbika, mhando, uye mutengo wese. Ruzivo rweAnsix Tech muindasitiri rwunoshandura kukosha kunobatika pese painobuda.
Kudzora Mutengo Kuburikidza Nekushanda Nesimba: Kuvandudza kushanda zvakanaka hakusi zvinangwa zvisingafungidzike; kuchengetedza zvinhu kunogona kuverengerwa. Kuderedzwa kwenguva yekufamba ne20%, kunowanikwa kuburikidza nekutonhodza kwakafanana uye kugadzirisa ma process parameters, zvinoreva kugadzira zvikamu zvakawanda ne20% nemichina yakafanana nebasa. Izvi zvinoderedza zvakanyanya mutengo wemari pachikamu chimwe nechimwe. Saizvozvowo, sisitimu yekupisa yakagadzirwa zvakanaka inoderedza mitengo yezvinhu zvakabikwa uye inoderedza kushandiswa kwesimba nekushandisa mapurasitiki mashoma kuti apiswezve padanho rega rega.
Kuvimbisa Hunhu Hwakanaka: Hunhu hahuongororwi mukati; hwakavakirwa mukati. Ansix Tech inobatanidza Statistical Process Control (SPC) kubva pakutanga kugadzirwa. Zviyero zvakakosha zveimba yemwenje yemusoro zvinoyerwa nguva nenguva, uye data rinonyorwa pamachati ekudzora. Izvi zvinobvumira mainjiniya kuona nekugadzirisa kutsauka kwema microscopic process zvisati zvakonzera zvikamu zvisina kutsanangurwa, zvichivimbisa kuti huwandu hwekukanganisa hunosvika zero uye kubvisa kurambwa kunodhura kwe batch.
Kutengesa Kwakabatana & Kukurumidza Kutumirwa: Vachiziva kuti nguva yekuenda kumusika yakakosha, Ansix Tech inowanzo gadzirisa maitiro ekudzika senge sub-assembly, kurongedza, uye logistics. Nekupa mhinduro yekugadzira turnkey, vanobvisa kunonoka kwekubatana kwevatengi. Hunyanzvi hwavo mumitemo yekutumira pasi rose hunovimbisa kuti mapallet emwenje yemusoro anofamba zvakanaka kubva pasi pefekitori kuenda kunzvimbo dzekuparadzira pasi rese, zvichiita kuti mabrandi akwanise kupindura nekukurumidza kuzvinodiwa nemusika uye mafambiro emwaka.
Nyaya yerambi rekunze rinokwira makomo haisi nyaya yepurasitiki nesimbi chete. Inyaya yefizikisi inoshandiswa, mainjiniya ane hungwaru, uye kudyidzana kwakarongeka. Mumaoko emugadziri ane hunyanzvi akaita seAnsix Tech, rwendo rwakaoma, runodhura, uye rune njodzi kubva pakugadzira zvinhu zvakawanda kusvika pakugadzira zvinhu zvakawanda runova injini iri nyore, inotungamirwa nemutengo wezvinhu zvitsva. Vanopa vimbiso yekugadzira iyo inobvumira mabrandi kutarisa pane zvavanoita zvakanakisisa: kugadzira chidimbu chinotevera chakakosha chezvishandiso zvevaongorori vepasi rose. Kana mufambi akabatidza rambi rake rakavimbika panguva yemasikati, ari kubatsirwa nehupenyu hwese hwakarurama—hupenyu hwakagadzirwa kuti huve hwakanaka kubva pasi zvichikwira.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nemwenje wekukwira makomo wekunze une chivharo chehat clip, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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