Furemu yepamusoro yePanasonic rice cooker, bracket yekutsigira, uye casing yekunze

Furemu yepamusoro yePanasonic rice cooker, bracket yekutsigira, uye casing yekunze

 

Hunyanzvi hweUinjiniya: Sei Ansix Tekinoroji Inobatsira Panasonic Rice Cooker Manufacturing

Munyika yemakwikwi ekugadzira midziyo yemumba, Ansix Tech yave mubatsiri mukuru wemakambani akaita sePanasonic, ichigadzirisa zvinhu zvishoma nezvishoma kuchengetedza mari uku ichivandudza mhando yechigadzirwa kuburikidza nekushandisa michina yepamusoro. Tekinoroji Yekuumbazvepfungwa.

Kuchinja kwakanyarara kuri kuitika mukugadzirwa kweimwe yemidziyo yekicheni inonyanya kuwanikwa muAsia—mubiki wemupunga. Kune mabrandi epasi rose akaita sePanasonic, kuyera zvinotarisirwa nevatengi pakusimba, runako, uye kukwanisika kwemuchina zvinopa matambudziko akaoma einjiniya, kunyanya kune zvikamu zvepurasitiki zvakakosha zvinoumba chimiro chemuchina uye kunze kwawo. Kwemakore anopfuura makumi maviri nemasere, Ansix Tech yave iri nyanzvi mukugadzira nekugadzira zvinhu izvi zvakakosha, ichigadzira nzira yakabatana inoshandura injection molding kubva mukuita kwekugadzira kuri nyore kuita injini yekugadzira kukosha. Basa ravo pamafuremu epamusoro emubiki wemupunga wePanasonic, mabhureki ekutsigira, uye macasing ekunze rinoratidza kuti kusarudzwa kwezvinhu zvesainzi, mainjiniya ekufanotaura, uye kugadzirisa maitiro zvinogona kupa mhando isingachinji uku zvichideredza zvakanyanya mari yekugadzira.

 

Kupfuura kungogadzira zvikamu chete, Ansix Tech inoshanda sekuwedzera kwezvikwata zveinjiniya zvevatengi vavo, ichishandisa ruzivo rwavo rwakadzama muindasitiri kufungidzira matambudziko uye mhinduro dzeinjiniya dzinovandudza mashandiro ezvigadzirwa uye hupfumi hwekugadzira. Muindasitiri umo mitengo yezvikamu inokanganisa zvakananga kukwikwidzana kwemusika, nzira yavo yakarongeka inopa vagadziri vemidziyo mukana unooneka wekukwikwidzana.

 

1. Kubatsira kweAnsix Tech: Uzivi Hwakazara hweKugadzira

Ansix Tech inoshanda nepfungwa huru inovasiyanisa muindasitiri yekugadzira majekiseni: kudzikiswa kwemitengo chaiyo kunobva muinjiniya ane hungwaru, kwete pakugadzirisa zvinhu. Maitiro avo ekugadzira zvikamu zvePanasonic rice cooker akazara, achitarisira zvese zvakakosha kubva pakutanga kusvika pakuburitswa kwakabatana pasi pepfungwa yehunyanzvi. Izvi zvinobvisa kusawirirana kunowanzoonekwa kana vatengesi vezvinhu, Mugadziri weForomas, uye ma processor anoshanda ari ega, achiona kuti sarudzo yega yega—kubva pakugadzirwa kwemamorekuru kusvika pakugadziriswa kwemuchina—inoenderana nekushanda kwechigadzirwa chekupedzisira, mutengo, uye zvinangwa zvehupenyu.

 

Makore makumi maviri nemasere eruzivo rwekambani mukugadzira zvishandiso zvemagetsi anopa maitiro akarongeka uye akavharirwa. Chirongwa chega chega, kusanganisira chevabiki vemupunga vePanasonic, chinotanga neCritical Design Review (CDR), uko magadzirirwo anoongororwa kuti aone mashandiro uye kuti anogona kugadzirwa sei. Kudyara mari uku kwekutanga mukuongorora mainjiniya kwakakosha, kudzivirira matambudziko anodhura zvakanyanya panguva yekugadzira zvinhu zvakawanda. Nekudzora kusarudzwa kwezvinhu, dhizaini yemould, uye ma process parameters mukati, Ansix Tech inogadzira system yakabatana apo chinhu chega chega chinogadziriswa kuti chishande pamwe chete nezvimwe, zvichipa kuvimbika uye kugara kwenguva refu uko vatengesi vakasiyana vasingagoni kuenzana.

 

2. Sainzi Yekusarudza Zvinhu Zvemidziyo Yemidziyo

Kusarudza purasitiki chaiyo ndiyo nzira yekutanga uye inonyanya kukosha yekuenzanisa mashandiro ayo nemutengo. Zvikamu zvemubiki wemupunga zvinosangana nezvinodiwa zvakasiyana: furemu yepamusoro nebhureki rekutsigira zvinoda simba rakawanda rekuvaka uye kuramba kupisa kuti zvikwanise kumira mutoro wemakanika uye kuva pedyo neutsi, nepo chivharo chekunze chichifanira kupa runako, kuramba kukwenya, uye kugara kwenguva refu. Ansix Tech inobata kusarudzwa kwezvinhu senzira yeinjiniya, ichishandisa database yakakura yezvivakwa zvepolymer kuita sarudzo dzinotungamirirwa nedata.

 

Pazvinhu zvakaita semabhuraketi ekutsigira, mapolymer akasimbiswa negirazi-fiber akadai sePolyamide (PA, Nylon) kana Polypropylene (PP) anowanzo sarudzwa. Zvinhu izvi zvinopa chiyero chakanaka chekusimba kwekusimba, kuomarara, uye kuramba kutsvedza—kushanduka zvishoma nezvishoma pasi pemutoro usingaperi—izvo zvakakosha kune zvikamu zvinofanirwa kuchengetedza chimiro chazvo mumakore ekushandiswa. Kune macasing ekunze, uko kupedzisa kwepamusoro kunonyanya kukosha, Ansix Tech inowanzo shandisa Acrylonitrile Butadiene Styrene (ABS) nekuda kwesimba rayo rakanaka rekusimba uye kupedzisa kwepamusoro kwepamusoro, kana kuti Polycarbonate (PC) blends kuti iwedzere kuramba kupisa uye kujeka.

 

Chinhu chikuru chepfungwa yeAnsix Tech yekukosha kwayo kugona kwavo kutungamira vatengi kune chinhu chinodhura zvakanyanya chichiri kusangana nezvinodiwa zvese. Izvi zvinogona kusanganisira kuchinjana nehurongwa kana kukurudzira resin "yakafara" inopa kuchengetedza mari yakawanda pasina kukanganisa mashandiro echikamu mukushandiswa kwacho. Nyanzvi dzavo dzezvinhu dzinoita ongororo yakazara, kazhinji dzichiona kuti girazi kana chinhu chakazara nemaminerari chinopa simba rakakwana uye nguva dzekugadzirisa nekukurumidza zvichienzaniswa nemapurasitiki einjiniya anodhura, asina kuzadzwa, nokudaro zvichideredza mari yezvinhu uye yenguva yekufamba.

 

Tafura: Sarudzo Yakajairika Yezvinhu Zvinoshandiswa Pakubika Mupunga

3. Uinjiniya Hwepamusoro: Kubva paDigital Prototyping kusvika paPrecision Mold Design

Simbi isati yachekwa, Ansix Tech inonyudza chirongwa ichi mudhijitari. Ichishandisa Computer-Aided Engineering (CAE) yakanakisa uye software yekuongorora kuyerera kwemusanganiswa wezvinhu zvakaita seAutodesk Moldflow kana Moldex3D, mainjiniya vanotevedzera maitiro ese ekugadzira majekiseni. Iyi prototyping yepamhepo inofanotaura kuti purasitiki yakasarudzwa ichazadza sei musanganiswa wezvinhu, ichiona zvikanganiso zvinogona kuitika zvakaita semitsetse yeweld, misungo yemhepo, mavanga ekunyura, uye warpage.

 

Kune chivharo chekunze chemubiki wemupunga—chikamu chikuru, chine madziro matete chine kukosha kwekushongedza—ongororo iyi inokosha zvikuru. Inobvumira mainjiniya kunatsa nzvimbo yegedhi uye mhando (nzvimbo yekupinda yepurasitiki yakanyungudutswa) kuti ive nechokwadi chekuti kuzadza kwakaringana uye kuderedza mitsetse inooneka yekuyerera. Kutevedzera uku kunotungamirawo dhizaini yemasisitimu epakati pechiumbwa:

 

Nzira Dzekutonhodza Dzinochinjika: Hutsva hutsva mukugadzirwa kweAnsix Tech. Kusiyana nenzira dzechinyakare dzakaboorwa zvakananga, nzira dze3D dzakadhindwa dzinotevedzera mamiriro chaiwo enzvimbo yemukuyu. Izvi zvinoita kuti kupisa kubviswe zvakaenzana, izvo zvakakosha kudzivirira kudonha kwemvura muzvikamu zvikuru, zvakati sandara zvakaita sezvivharo zvemupunga nepasi. Mugumisiro wacho kudzikira kukuru kwenguva yekutonhodza—chikamu chinosvika 80% yedanho rese. Imwe nyaya yakanyorwa yakaratidza kudzikira kwe28% munguva yedanho (kubva pamasekonzi makumi mashanu nemaviri kusvika makumi matatu nematanhatu) vachishandisa tekinoroji iyi, zvichiwedzera zvakananga kubuda kwezuva nezuva uye purofiti.

 

Masisitimu eRunner and Gating: Ansix Tech inogadzira masisitimu erunner akaenzana kuti ive nechokwadi chekuti anozadzwa zvakaenzana mumakomba akawanda, zvichideredza marara ezvinhu. Pakugadzira zvakawanda, masisitimu erunner anopisa anowanzo shandiswa kuchengetedza purasitiki yakanyungudutswa mumigero yekutumira, kubvisa marara erunner anotonhora uye kuderedza nguva yekutenderera.

 

Masisitimu Ekuburitsa Mvura: Akagadzirwa kubvisa chikamu chakatonhorera chisina mavanga kana kukanganiswa. Izvi zvinosanganisira kuisa maangle akakwana ekudhonza (kazhinji madhigirii 1-3) uye kuisa mapini eejector panzvimbo dzisina kushongedza kuitira kuti pave nechokwadi chekuti mvura yakasununguka uye ine simba shoma inobuda.

 

4. Kugona Kugadzira uye Kugadzirisa Maitiro

Kushandura dhizaini yedhijitari yakakwana kuita chaiyo inoda kugadzirwa kwakanyatsojeka uye hunyanzvi hwekuita. Basa rekugadzira mold reAnsix Tech rinoshandisa michina yeCNC inokurumidza, Electrical Discharge Machining (EDM), uye kupukuta kwakanyatsonaka kugadzira maturusi anokwanisa kugadzira mamiriyoni ezvikamu. Kune mold dzinoshanda kwenguva refu, dzakadai sedzemhando yepamusoro dzePanasonic rice cooker model, vanosarudza simbi dzemhando yepamusoro dzakadai seP20 kana H13 tool steel nekuda kwekusimba kwavo kwakanyanya uye kuramba kuneta kwekupisa mukati memamiriyoni ema cycles.

 

Pakugadzira, nzira yeAnsix Tech yekugadzirisa zvinhu inotarisa chikamu chega chega chemuchina wekugadzira majekiseni kuti ishande zvakanaka. Nzira yavo yesainzi yekugadzira majekiseni inoshandisa data kubva kuma sensors ekumanikidza maburi uye kutarisa panguva chaiyo kuti igadzire hwindo rakasimba uye rinodzokororwa remaitiro. Iyi nzira inotungamirirwa nedata ndiyo yakakosha pakudzora mari:

 

Kuderedza Nguva Yekutenderera: Nekugadzirisa chikamu chakareba kwazvo—kutonhodza—kuburikidza nenzira dzinoenderana uye kutonga kwakakodzera kwekupisa kwemhepo inotonhodza, vanowana kuvandudzwa kwakakosha kwenguva yekutenderera. Kunyangwe kudzikiswa kwesekondi imwe chete, kwakapetwa mumamiriyoni ezvikamu, kunopa kuchengetedza kwakawanda.

 

Kushanda Nesimba: Michina yemazuva ano yekuumba majekiseni emagetsi inogadziriswa kuti ishandise simba zvakanaka. Nyanzvi dzinogadzirisa tembiricha yemubharero uye magadzirirwo emvura kuti dzideredze kudhonzwa kwesimba pasina kukanganisa mhando.

 

Kuderedza Zvimedu Zvisina Kugadzirwa: Kutarisa zviri kuitika uye kurambwa kwezvimedu zvinobuda kunze kwemhando yepamusoro zvinoita kuti goho rive rekutanga kupfuura 99%, zvichibvisa mari inoshandiswa pakugadzira zvimedu zvisina kunyorwa uye kugadzirisa patsva.

 

Tafura: Mashandisirwo Ekugadzirisa Mutengo Mukugadzira Injection

 

Chiito Chakananga Chenzvimbo Yekugadzirisa Mhedzisiro Yemutengo Wakananga

Kusarudzwa kweresin ine hunyanzvi; kudzikiswa kusvika pamutengo unodhura; dhizaini yemadziro matete. Kunoderedza chikamu chimwe chete chikuru chemutengo (zvinhu zvisina kugadzirwa).

Nguva Yekufamba Kwese Kutonhodza kwakarongeka; kumanikidzwa kwakagadziridzwa kwekurongedza; kumhanya kwekuisa jekiseni nekukurumidza. Kunowedzera kubuda kwemuchina (zvikamu paawa), zvichideredza mutengo pachikamu chimwe nechimwe.

Simba Kushandisa michina yemagetsi chete; kugadzirisa kupisa kwakanyatsogadzirwa. Kunoderedza mari yemagetsi, uye mari yakawanda yekushanda.

Kubata zvikamu zveRobotic zveLabour & Automation; kuongorora kwemhando yepamusoro otomatiki. Kunoderedza mari yekushanda zvakananga uye kukanganisa kwevanhu.

Kugadzira & Kugadzirisa Zvishandiso Kusarudzwa kwesimbi yeforoma inogara kwenguva refu; zvirongwa zvekudzivirira kuchengetedza. Inowedzera hupenyu hweforoma, ichideredza mutengo wepamusoro wekushandisa maturusi ekutanga kupfuura zvimwe zvikamu.

5. Kuvimbiswa Kwemhando Yakasimba uye Kutumirwa Kwakavimbika

Hunhu paAnsix Tech hausi danho rekuongorora asi musimboti wakavakirwa muchikamu chimwe nechimwe. Sisitimu yavo yekudzora hunhu ine mativi akawanda inotanga nekuongorora kwekutanga uchishandisa Coordinate Measuring Machines (CMM) kuti ione kuti sampuro dzekutanga dzinoenderana neCAD model zvakakwana. Munguva yekugadzira zvinhu zvakawanda, Statistical Process Control (SPC) inoteedzera zviyero zvakakosha, uye data renguva chaiyo kubva kumasensa emu-mold rinopa chigunwe chedhijitari chemufananidzo wega wega, zvichiita kuti zvive nyore kuteverwa uye kuenderana.

 

Kune zvinhu zvakaita sefuremu yepamusoro yemubiki werice, iyo inofanira kushanda zvakanaka nesimbi, zvinhu zvinodziya, uye zvinodzora zvemagetsi, kuenderana uku kwakakosha. Maitiro eAnsix Tech anovimbisa kuti chikamu chega chega chinosangana nezvinodiwa zvakasimba zvekubatanidza michina yakaoma, zvichidzivirira kumira kunodhura kana kugadzirisa patsva kwevatengi vavo.

 

Vachiziva kuti kukurumidza kutengeswa mukana wekukwikwidzana, Ansix Tech yakagadzirisa mashandiro ayo kuti ikwanise kutumirwa nekukurumidza. Kuziva kwavo nzira dzekuchinja mold nekukurumidza (QMC) kunoderedza nguva yekushanda kwemuchina panguva yekuchinja chigadzirwa. Uyezve, vanogadzira mhinduro dzekudzivirira, dzakagadzirirwa kurongedza mamold nezvikamu zvepurasitiki zvakapedzwa, vachiona kuti zvinosvika panzvimbo yemutengi chero kupi zvako pasi rose zviri mumamiriro akanaka, zvakagadzirira kuunganidzwa nekukurumidza. Kuvimbika uku muzvinhu zvekufambisa kunotsigira mamodheru ekugadzira panguva chaiyo ayo mabrandi emidziyo yepasi rose anovimba nawo.

 

6. Mhedziso: Kudyidzana Kwakagadzirwa Kuti Kuve Nekukosha

Kugadzirwa kwezvikamu zvepurasitiki zvemubiki wemupunga wePanasonic kunosanganisira matambudziko emazuva ano ekugadzira zvishandiso: kuwana mhando yepamusoro, kunatsiridza runako, uye kugara kwenguva refu uku uchitarisira mari nguva dzose. Ansix Tech inosangana nematambudziko aya kwete nekutsvaga mhinduro yakachipa, asi nekugadzira yakangwara zvikuru. Maitiro avo akabatana—anosanganisira sainzi yezvinhu, kufananidza kwekufanotaura, kugadzira mold nemazvo, uye kugadzira data-zvinoratidza kuti kuchengetedza mari kwakanyanya kunowanikwa kumusoro, muzvikamu zvekugadzira nekugadzira.

 

Kune mabrandi akaita sePanasonic, kubatana uku kunoshandura mabhenefiti anooneka emakwikwi: kudzikisa mutengo wekuva muridzi wezvikamu, kukurumidza kugadzira zvigadzirwa, uye kuvimbiswa kwemubatsiri wekutengesa anokwanisa kupa kuvimbika padanho repamusoro. Muindasitiri umo zvinotarisirwa nevatengi uye kumanikidzwa kwemitengo zvinoramba zvichikwira, Ansix Tech inopa nzira yakasimbiswa yekufambira mberi, ichiratidza kuti kuburikidza nehunyanzvi hweinjiniya, mhando uye kugona kutenga zvinhu hazvisi zvinangwa zvakabatana, asi mhedzisiro inogoneka yepfungwa yekugadzira ine hunhu, yakatarisana nemutengo.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nefuremu yepamusoro yePanasonic rice cooker, support bracket, uye outer casing, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti muite zviroto zvenyu, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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