Chigadzirwa chegiya rehonye chakanyatsogadzirwa

Chigadzirwa chegiya rehonye chakanyatsogadzirwa

 

Kuchinja Kururama: Sei Ansix Kuumbwa kweGiya reTech Masters Complex Honye

Nzira itsva yekubvisa mazino uchishandisa feni yakaita seyemagetsi yakaita kuti Ansix Tech ideredze mitengo yekugadzira magiya ehonye ne40%, zvichikunda imwe yematambudziko anoramba aripo muindasitiri yekugadzira mazino.

Dambudziko Guru reMagiya epurasitiki Akagadzirwa Nemhando Yepamusoro

Munyika yakaoma yemasisitimu ekutumira zvinhu nemagetsi, giya remanyoka rinomira sedombo guru rekuwana huwandu hwakanyanya hwekuderedza simba uye kutamiswa kwesimba kwakanyarara. Kwemakumi emakore, kugadzira zvinhu izvi zvakaoma kubva musimbi kwave kuri tsika, asi indasitiri iyi iri kuchinja zvinhu zvishoma nezvishoma.

 

Makambani akaita seAnsix Tech ari kutungamira kuchinjiro kune magiya epurasitiki ane simba repamusoro, zvichikonzerwa nekuda kwekuderedza huremu, kuramba ngura, uye kuchengetedza mari yakawanda. Kusiyana nemamwe magiya esimbi, magiya epurasitiki ane magonyeti anobvisa kudiwa kwekuzorwa mushure mekuumbwa uye anopa hunhu hwakanaka hwekuderedza ruzha. Zvisinei, kugadzirwa kwawo kune dambudziko guru reinjiniya: maitiro ekuumba chikamu chine chimiro chezino chinogara chiripo, chakatenderera chisingakwanise kungobviswa kubva muchimiro.

 

Apa ndipo panoita mutsauko pakati pehunyanzvi nehunyanzvi. Ansix Tech yakagadzira nzira dzekugadzira dzakagadzirwa dzinoshandura dambudziko iri rakaoma kuita nzira yekugadzira yakavimbika uye isingadhuri, ichipa zvinhu zvakanyatsonaka zvinosangana nezvinodiwa zvakanyanya zvezvikamu zvemotokari, marobhoti, uye otomatiki. Rwendo kubva pa3D model kuenda kumidziyo yakagadzirwa, yakaputirwa imhando yeinjiniya yepamusoro, sainzi yezvinhu, uye kugadzirisa maitiro.

 

Danho 1: Kugadzira uye Kugadzira Zvifananidzo zveBasa

Chitubu chechinhu chipi nechipi chinobudirira chegonye chiri mukusimbiswa kwekugadzirwa kwaro. KuAnsix Tech, chirongwa chega chega chePrecision Worm Gear Mold chinotanga nekuongorora zvakadzama zvinodiwa nechikamu chacho. Mainjiniya anoongorora mitoro yechimiro chegiya, nzvimbo yekushanda, uye kubatana kwemeshi neshaft yaro yegonye inoenderana naro.

 

Kugadzira maprototypes kunoshanda senzira yekutanga yekuongorora chokwadi chakakosha. Kushandisa stereolithography (SLA) kana selective laser sintering (SLS) Kudhinda kwe3D, timu inogadzira ma prototypes chaiwo kubva ku resin kana nylon. Ma prototypes aya haasi ekungosimbisa chete; anoedzwa mashandiro ari mumamiriro ekushanda akaedzwa kana chaiwo kuti aone kugona kwe torque, hunhu hwekupfeka, uye kukwana kwezvikamu. Chikamu ichi chinowanzo ratidza zvikanganiso zvidiki zvekugadzira zvisingadhuri kugadzirisa mu software pane mu hardest steel. Panguva imwe chete, timu inoita ongororo yakazara yeDesign for Manufacturability (DFM), ichitarisa pakuona zvipingamupinyi zvinogona kuitika mukugadzirwa kwemold, kuyerera kwepurasitiki, uye kuburitswa kwezvikamu.

 

Danho rechipiri: Sainzi yeKusarudza Zvinhu

Kusarudza resin yepurasitiki yakakodzera chisarudzo chakakosha chinobatanidza mashandiro, hupenyu hurefu, uye mutengo. Chinhu chakakodzera chemidziyo yehonye chinofanira kunge chine musanganiswa wakasiyana wesimba rakawanda, kukweshana kushoma, kugadzikana kwakanaka, uye kuramba kuneta zvakanaka.

 

Tafura 1: Mapurasitiki Akajairika Einjiniya Ekushandisa Honye

Data kubva kumadhatabhesi ezvinhu, seaya anotaurwa mukuongorora kwekuyerera kwemold, anotungamira sarudzo iyi nekufananidza maparamendi akakosha: simba rekudhonza, modulus yeflexural, coefficient of friction, uye zvakakosha, chiyero chaicho chekudhonza. Semuenzaniso, giya remakonye riri mumota inodzora mahwindo emotokari rinogona kushandisa POM nekuda kwehunhu hwaro hwakanaka hwekupfeka uye shrinkage inofungidzirwa ye1.5-2.0%, zvichibvumira saizi chaiyo yemukati. Mainjiniya eAnsix Tech vanowanzo shandisa nzira dzekutsiva zvinhu—kuona maresini ane mwero wekuyerera kwekunyunguduka kwakafanana uye hunhu hwekupisa kubva mudhatabhesi ravo rekuongorora—kupa dzimwe nzira dzinodhura pasina kukanganisa mashandiro.

 

Danho rechitatu: Kuongorora Kuyerera Kwemould (DFM) - The Digital Crucible

Simbi isati yachekwa, dhizaini yacho inoongororwa nedhijitari kuburikidza neMold Flow Analysis. Iyi software yemhando yepamusoro yekufananidzira inoshanda senzvimbo yekuedza, ichifanotaura kuti purasitiki yakanyungudutswa ichaita sei panguva yekubaya. Mainjiniya eAnsix Tech vanoisa 3D. Dhizaini yeFomu, hunhu hwechinhu chakasarudzwa, uye maparamita ekugadzirisa anokurudzirwa.

 

Software iyi inobva yaona zvinhu zvakakosha: Inoratidza kufambira mberi kwekuyerera kwemvura kuti ive nechokwadi chekuti gomba rayo razara zvakaenzana uye zvakakwana pasina kuvharira mhepo. Inoona mitsetse inogona kusungirirwa—nzvimbo dzisina kusimba uko mativi ekuyerera kwemvura anosangana—uye inobvumira mainjiniya kutamisa magedhi kana kugadzirisa ukobvu hwemadziro kuti aendeswe kunzvimbo dzisina kukosha. Inoratidzawo nguva yekutonhodza uye kugoverwa kwekudzikira kwemvura, izvo zvakakosha kuti giya rehonye rive rakarurama.

 

Pamwe chinonyanya kukosha, chikamu ichi chinobvumira kugadziriswa kwenzvimbo yegedhi—nzvimbo yekupinda yepurasitiki mugomba. Kune giya rehonye, ​​kuiswa kwegedhi kunofanirwa kuve nyore kuti pave nechimiro chakaenzana chekuzadza mazino kuti ave nechokwadi chekuti anomanikidzwa zvakaenzana pameno emupendero, zvichidzivirira kupwanyika kana kushushikana kwasara kunogona kukanganisa mashandiro egiya.

 

Danho rechina: Kuumbwa kweChigadzirwa cheMould cheGonye Rakanyatsogadzirwa

Chiumbwa ichi pachacho inyanzvi yekugadzira michina, chakaoma kupfuura chishandiso chine maplate maviri. Magadzirirwo acho anotemerwa nemazino echigadzirwa chehonye, ​​ayo anosunga chikamu chacho mugomba rechiumbwa.

 

Chinhu chikuru chekugadzirisa kweAnsix Tech inzira itsva yekuvaka mazino. Panzvimbo pekuva negomba remonolithic, chimiro chemazino chinoumbwa nezvikamu zvemold zvemazino zvakaita sefeni zvakarongwa mudenderedzwa. Zvikamu izvi, zvinotungamirirwa nemapini akakombama kana system yegiya-ne-rack, zvinogona kufamba-famba mukati panguva yekuvhurwa kwemold. Kufamba uku kunoita kuti mazino emupendero abude pasina kuchekwa, zvichiita kuti abviswe otomatiki uye abvise kudiwa kwemabasa echipiri ekugadzira mazino.

 

Masisitimu anotsigira ari mukati memold akakosha zvakaenzana:

 

Sisitimu Yokutonhodza: ​​Zvichitevera nzira dzakanakisisa dzeindasitiri, network yemigero yekutonhodza inoboorwa zvine hungwaru yakatenderedza gomba. Kuti itarisirwe zvakanaka pakupisa, Ansix Tech inoshandisa magadzirirwo akadai semigero inotenderera kana kuti isina kugadzikana kuti ive nechokwadi chekuti kupisa kunobviswa nekukurumidza uye kwakafanana kubva pagear hub yakakora uye mazino matete, zvichideredza nguva yekutenderera zvakananga uye kuvandudza kugadzikana kwezvikamu.

 

Sisitimu Yekugadzika: Gedhi repasi pemvura rinowanzo shandiswa pakushandisa magiya ehonye. Gedhi diki iri rinongoerekana rachekwa kubva pachikamu chacho parinoburitswa, zvichisiya chiratidzo chidiki cheuchapupu pamusoro pegedhi risingashande.

 

Sisitimu Yokuburitsa Mazino: Kana mazino adzoka shure, mapini ejector akajairwa kana kuti sleeve ejector zvinobata nzvimbo yakasimba yegiya kuti zvisundire chikamu chapera zvakanaka kubva muchiumbwa, zvichiita kuti mazino acho asakuvare.

 

Danho rechishanu: Kugadzira Basa Rakanaka - Kugadzira Mould

Kushandura dhizaini yakaoma yeforoma kuita chokwadi kunoda hunyanzvi hwepamusoro hwekugadzira nehunyanzvi. Kusarudzwa kwesimbi yeforoma ndiyo sarudzo yekutanga yakakosha, zvichibva pakukwesha kwepurasitiki, huwandu hwekugadzirwa hunodiwa, uye kupedzisa kwepamusoro kunodiwa. Pakugadzira giya rePOM rakawanda, simbi yakasimwa kare yakaita seP20 inopa chiyero chakanaka chekushanda uye kugara kwenguva refu. Kune nylon dzakasimba dzakasimba, simbi yeH13 yakasimba ine simba rekudzivirira kupfeka zvakanaka inowanzo sarudzwa.

 

Kufambiswa kwebasa rekugadzira machining inzira ine matanho akawanda:

 

Kugadzira Machining Asina Kunaka: Simbi dzakawanda dzinobviswa nekukurumidza kubva mubhuroko uchishandisa CNC milling inokurumidza.

 

Kurapa Kupisa: Kune mamwe marudzi esimbi, macore emold anotumirwa kuti apiswe kuti awane kuoma kwaunoda.

 

Kupedzisa Nekunyatso: Chikamu chakakosha chinosanganisira kugadzira maburi emazino egiya uye macores akaita sefeni kusvika padanho re micron. Izvi zvinoitwa kuburikidza nekugadzira ma micro-milling ne specialized cutters kana, kuti zvipedziswe zvakanaka, Electrical Discharge Machine (EDM). EDM inoshandisa magetsi emagetsi kubvisa simbi, ichikwanisa kugadzira nzvimbo dzakapfava uye makona emukati akapinza asingagoneke ne rotating cutter.

 

Kupolisha & Kugadzira: Nzvimbo dzese dzinogadzirwa dzinopolisha nemaoko zvakanyatsonaka. Macores akaita sefeni, ejector system, mitsetse yekutonhodza, uye mapini ekutungamira zvinozounganidzwa muchigadziko cheforoma, zvichigadzira moroma yekupedzisira inoshanda.

 

Danho rechitanhatu: Kugadzirisa Maitiro Ekushanda Nekubudirira Uye Mutengo

Kana chiumbwa chakaiswa mumuchina wekugadzira majekiseni, chinangwa chinoshanduka kuita kuti chigadziriswe zvakanaka. Chinangwa ndechekugadzira magiya asina matambudziko munguva pfupi pfupi inobvira, inova ndiyo inonyanya kukonzera mutengo wechikamu chimwe nechimwe. Zvinhu zvikuru—kumhanya kwekuisa majekiseni, kumanikidzwa kwepakeji, nguva yekutonhodza, uye tembiricha yemufuru—zvinogadziriswa nenzira yakarongeka uye yesainzi.

 

Dambudziko guru rinonyanya kushandiswa pakushandisa magiya ehonye nderekudzivirira kupwanyika kwemazino. Kusiyana kwehub gobvu nemazino matete kunogona kukonzera kuti giya rikanganise kubva mudenga. Ansix Tech inorwisa izvi nekugadzirisa marongerwo ekutonhodza uye kushandisa tembiricha dzakasiyana dzechikobvu—kutonhodza mazino nekukurumidza uku ichibvumira hub kutonhora zvishoma nezvishoma—kugadzirisa kushushikana kwemukati. Indasitiri iyi inoziva kuti mari yezvikamu inoenderana zvakanyanya nemari yekushandisa michina, zvichiita kuti kudzikiswa kwenguva yekufamba kwemhepo kuve nzira yakananga yekuchengetedza mari yevatengi.

 

Uyezve, hunyanzvi hwekambani mukugadzira otomatiki hunoderedza kupindira nemaoko. Sezvo mold ichivhurwa, kutevedzana kwekubviswa kwepakati uye kuburitswa kwezvikamu kunoitika zvakanaka. Izvi hazvingobatsiri chete asi zvinovimbisawo kuti zvikamu zvinobatwa nguva dzose, zvichideredza njodzi yekukuvara uye zvichiita kuti kugadzirwa kwemwenje kudzima kuti pave nekubudirira kwakanyanya.

 

Danho rechinomwe: Kuvimbisa Hunhu uye Kukurumidza Kutumira

Kudzora mhando kunoiswa padanho rega rega. Kuongorora kwekutanga kunosanganisira kushandisa Coordinate Measuring Machines (CMM) kuti uone mativi ese akakosha egiya, kusanganisira chimiro chezino, dhayamita yepitch, uye hub geometry. Munguva yekugadzira, statistical process control (SPC) inoratidza mativi akakosha kubva muzvikamu zvakatorwa, zvichiita kuti maitiro acho arambe akagadzikana.

 

Kana zvatenderwa, magiya anoiswa mupurasitiki yakakamurwa kana mumabhegi asingachinji kudzivirira mazino asina kusimba kubva pakukweshwa panguva yekufambisa. Kune vadyidzani vekugadzira zvinhu panguva chaiyo, Ansix Tech yave nehunyanzvi hwekutakura zvinhu nekukurumidza, ichibatanidza purogiramu yekugadzira nezvinodiwa nevatengi kuti ideredze mutoro wezvinhu zviri mudura.

 

Mhedziso: Kupa Kuvimbika uye Kukosha

Rwendo rwekugadzira chipfeko chepurasitiki chine manyowa chaiwo, kubva pakugadzira kusvika pakutumira, runosanganisira kusanganiswa kwetsika nehunyanzvi mukugadzira kwemazuva ano. Kugona kweAnsix Tech kuita izvi—kubva pahunyanzvi hwekugadzira hwakagadzirwa nefeni hunogadzirisa dambudziko guru rekubvisa zvinhu, kusvika pakugadzirisa zvinhu zvese nemidziyo—kunoratidza kuzvipira kwakasimba pakuvimbika uye kukosha kwevatengi.

 

Nekushandisa mari mukugadzira zvinhu zvemhando yepamusoro, kugadzira michina chaiyo, uye kugadzira michina yakasimba, Ansix Tech haingogadziri chinhu chete; inopa mhinduro inodhura inokwikwidza iyo inowedzera kushanda uye kuvimbika kwezvigadzirwa zvevatengi vavo. Mumamiriro ezvinhu akaomarara ekugadzira michina chaiyo, hunyanzvi hwakadaro hunoshandura dambudziko rakaoma rekuumba kuita sosi yakavimbika yekubatsira pakugadzira zvinhu.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nePrecision worm gear mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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