Mukova wefiriji furemu
Mukova wefiriji furemu
Ansix Tech Inoshandisa Mould: Kunyatsojeka uye Kukosha Mukugadzira Mafuremu Emasuo Efiriji
DONGGUAN, China — Munyika ine makwikwi makuru ekugadzira midziyo yemagetsi, kumeso kwefiriji kunowanzovanza ballet yakaoma yeinjiniya iri pasi payo. Furemu remusuwo, chikamu chakakosha chechimiro uye runako, ndipo panogadzirwa jekiseni repamusoro rinoshandura purasitiki isina kugadzirwa kuita chaiyo, inogara kwenguva refu, uye isingadhuri.
Ari pamberi pekuchinja uku ndiAnsix Tech, nyanzvi mukugadzira majekiseni nemazvo. Kupedzwa kwavo kwepurojekiti huru yemuchina wekugadzira mafemu emusuwo wefiriji kunoratidza hunyanzvi hwese hwekuita, kubva pakugadzira maekisesaizi edhijitari kusvika pakutumira nekukurumidza, vachinyanya kutarisa pakuderedza mitengo pasina kukanganisa mhando.
Furemu remusuwo wefiriji chinhu chakakosha pakuvaka, chinobatanidza runako uye mashandiro aro zvakanaka. Kugadzirwa kwaro kunoda hunyanzvi hwakarongeka kuti ive nechokwadi chekuti rinogara kwenguva refu uye rinovhara zvakanaka.
- Ruzivo rweKushanda Nesimba: Uzivi hweKugadzira Hunotungamirwa neDFM
Rwendo rwemafuremu emusuwo wefiriji kuAnsix Tech harutangi nesimbi kana purasitiki, asi nepfungwa yekuti: Dhizaini yekugadzira (DFM). Mainjiniya ekambani anoshanda nepfungwa yekuti kusvika ku70% yemari yekupedzisira yekugadzira chigadzirwa inovharirwa panguva yekutanga dhizaini.
Mutsetse mumwe chete usati wadhirowa muCAD, timu yacho inotanga kuongorora zvakadzama zvinodiwa pakushanda kwayo. "Tinotanga nekubvunza mibvunzo inokosha," anotsanangura kudaro mumwe mukuru weAnsix Tech design engineer. "Ndezvipi zvinhu zviri muchimiro? Chikamu ichi chichasangana nemakemikari here kubva kumidziyo yekuchenesa kana chikafu? Ndezvipi zvinhu zvinoita kuti chikwane zvakanaka uye chive nehukuru hwakasiyana kuti chikwane zvakanaka nemuviri wefiriji?" Kubvunzurudzwa uku kwekutanga kunodzivirira kugadzirwa patsva kunodhura gare gare.
Mafungiro aya eDFM anopinda muchikamu chega chega chefuremu remusuwo. Ukobvu hwemadziro hwakagadzirwa zvakanaka kuti hutonhore zvakaenzana uye husashandise zvinhu zvakawanda. Makona edhirowa akawanda anoshandiswa kuti ave nechokwadi chekuti chikamu chinobuda zvakanaka kubva muforoma. Zvinhu zvakagadzirwa kuti zvive nyore kuungana, zvichibatanidza zvikamu zvakawanda kuita chidimbu chimwe chete chakasimba—pfungwa inozivikanwa seDesign for Assembly (DFA). Muenzaniso wekare wataurwa nechikwata ndechekugadzira patsva kwePhilips muchina wemagetsi wekugera, uyo wakaderedza huwandu hwezvikamu kubva pa49 kusvika pa15, uchideredza nguva yekubatanidza nezvikamu zviviri muzvitatu uye uchideredza mari ne25%. Ansix Tech inoshandisa pfungwa imwechete iyi kumafuremu emusuwo, ichigadzira mahinge mounts akabatanidzwa uye nzira dzekuvhara dzinobvisa mashandiro echipiri.
- Kukwana Kwazvo: Kuongorora Kuenzanisa uye Kuyerera Kwemvura
Nekugadzirwa kwedhijitari kwapera, Ansix Tech yasvika padanho rakakosha rekugadzira ma prototypes uchishandisa Mould Yepamusorosoftware yekuenzanisa kuyerera kwemvura. Pamusuwo wefiriji—chikamu chinoratidzwa nemadziro marefu, matete uye kugadzikana kwakaoma—danho iri harigone kutaurirana.
Chikwata ichi chinogadzira chidimbu che "mold" uye chinoita ongororo dzakasimba. "Tinotevedzera kuyerera kwepurasitiki yakanyungudutswa ichipinda mugomba kubva kunzvimbo dzakasiyana dzegeti," anodaro mainjiniya. Chinangwa ndechekuzadzisa kuzadza kwakaringana, uko kumberi kwepurasitiki kunosvika kumagumo ese e "mold" panguva imwe chete. Kuzadza kusina kuenzana kunogona kutungamira mukumanikidzwa kwakanyanya kwemukati, kupwanyika, uye nzvimbo dzisina kusimba.
Pachirongwa chefuremu remusuwo, Ansix Tech yakaongorora mapurogiramu maviri akasiyana evharuvhu-gedhi rinopisa rinotevedzana. Scheme 2 yakasarudzwa seyakanakisa mushure mekunge simulation yaratidza pateni yekuzadza yakafanana, mitsetse yeweld yakavanzwa zvakanaka, switchover yekumanikidza inodzorwa pa50.89 MPa, uye deformation yepamusoro yakafanotaurwa ye1.391 mm. Iyi nzira inotungamirwa nedata inobvumira mainjiniya kugadzirisa matambudziko akadai semisungo yemhepo, ma sink marks, uye differential shrinkage, vachishandura Dhizaini yeFomu kare simbi isati yachekwa.
- Nheyo dzeHunhu: Zvinhu zvine Hurongwa uye Kusarudzwa kweSimbi
Kushanda kwechikamu chepurasitiki chekupedzisira kwakakonzerwa nesarudzo mbiri dzekutanga: polymer nesimbi yemold.
Kuumbwa Kwezvinhu zvePurasitiki
Pamafuremu nemapurasitiki emufiriji, indasitiri iyi inoda zvinhu zvakasimba, zvakagadzikana, uye zvinodzivirira kupisa kwakaderera uye makemikari emumba. Ansix Tech inonyanya kushanda nezvinhu zviviri zvepamusoro:
Polystyrene Inoshanda Zvikuru (HIPS): Inowanzo shandiswa pakuisa mukati meimba, Ansix Tech inoshandisa HIPS compound yakagadzirwa. Iyi patent form inoshandisa zvikamu zveHIPS zvisingapindi makemikari zvinosvika 45-65 nehuremu nezvikamu 35-55 zveHIPS dzinoyerera zvakanyanya. Musanganiswa uyu unowana melt flow index (MFI) ye6.0–9.5 g/10 min, zvichipa kuyerera kwakanyanya kunodiwa kuzadza zvikamu zvitete, zvakakura zvefuremu remusuwo pasina kukanganisa simba kana kuramba makemikari.
ABS (Acrylonitrile Butadiene Styrene) & Alloys: Inozivikanwa nekupenya kwayo kwepamusoro-soro, kusimba, uye kuomarara, ABS isarudzo yepamusoro yemafuremu ekunze. Ansix Tech inoshandisawo ABS alloys, dzakadai seABS/PVC kana ABS/PC blends, kusimudzira hunhu hwakafanana nekunonoka kwemoto kana kuramba kupisa pakushandisa kwakasimba.
Sarudzo yeSimbi yeForoma
Chiumbwa ichi chinofanira kutsungirira mamiriyoni emadenderedzwa ekumanikidzwa kwakanyanya (kupfuura 50 MPa) uye tembiricha. Kusarudzwa kweAnsix Tech kunotsamira pazvinodiwa nechikamu chepurasitiki:
Kupedzisa Pamusoro: Furemu ine girazi rakawanda inoda simbi yakakweshwa, P20 kana H13.
Kugara Nguva Yakareba & Kuora: Pakugadzirwa kwenguva refu, simbi dzisingapfeki zvakanyanya dzakadai seS136 (Stavax) kana NAK80 dzinosarudzwa nekuda kwekupenya kwadzo kwakanaka uye kuramba ngura.
Kushanda Nesimba Pakutonhodza: Zvakakosha kuti simbi ishande zvakanaka, kutenderera kwekupisa kwayo chinhu chakakosha pakugadzira.
Tafura: Magadzirirwo Akakosha eAnsix Tech's Refrigerator Door Frame Project
- Kugadzira Chinhu Chakanaka: Kugadzira Mould Nemazvo
Kushandura dhizaini yedhijitari yakakwana kuita mold chaiyo ndiko kunoonekwa hunyanzvi hweAnsix Tech mukugadzira. Chikamu ichi chakazara nematambudziko, kunyanya kune chinhu chikuru chakaoma senge furemu yemusuwo. Kuchengetedza kwakanyatsojeka pachigadziko chikuru chemold, kugadzira nzira dzakaoma dzekutonhodza, uye kuwana mugumo wakaita segirazi panzvimbo hombe zvese zvinoda michina yeCNC yemazuva ano nevashandi vane hunyanzvi.
Kushanda kwebasa iri kunosanganisira mashandiro ekugadzira zvinhu zvakasiyana-siyana. Kunotanga nekugadziriswa kwepakati pesimbi nepakati pevhu kubva pamidziyo yesimbi yakasarudzwa. Izvi zvinoteverwa nekupedzwa kwepakati nepakati uye nemazvo kuburikidza nekushandisa CNC milling nekukurumidza. Electrical Discharge Machine (EDM) inoshandiswa kugadzira zvinhu zvakaoma uye makona akapinza asingasvikwe nevagadziri vemichina. Pakupedzisira, vagadziri vemichina vanogadzira nzvimbo dzakaita sema "cavity" nemaoko kusvika padanho rakatarwa re "gloss", danho apo hunyanzvi hwevanhu hunoramba husingatsiviwi.
Zvisinei, moyo wekushanda zvakanaka kweforoma uri pasi pevhu: sisitimu yekutonhodza. Mainjiniya eAnsix Tech vanogadzira network yemigero yemvura inotevera contour yefuremu yemusuwo zvakanyanya sezvinobvira, nzira inozivikanwa seconformal cooling. "Kutonhodza kunotora nguva inopfuura hafu yenguva yekufamba," mainjiniya anosimbisa. "Chinangwa chedu kubvisa kupisa kwakafanana uye nekukurumidza".
Kune nzvimbo dzakakora dzakadai semahinge boss, vanoshandisa masisitimu ebaffler kana bubbler kuti vatonhodze zvakanyanya core. Kutarisira kupisa uku kwakanyatsonaka ndiko kunoita kuti Ansix Tech ikwanise kuwana nguva yekutenderera nekukurumidza—zvichikonzera mutengo wakaderera wepachikamu chega chega chega chemutengi.
- Kugadzirisa Maitiro: Kugadzirisa Kuumbwa Kwejekiseni & Kuvimbisa Hunhu
Kana mold yacho yakanyatsoiswa mumuchina wekugadzira jekiseni une toni yakawanda, chinangwa chinoshanduka kuita kuti zvinhu zvinyatsofamba zvakanaka. Dambudziko rekutanga nderekutarisira hurefu hwekufamba kwemvura uye kudzivirira kudonha kwemvura pafuremu refu, rakatetepa. Vachishandisa maparamita anobva kuMoldflow senzira yekutanga, mainjiniya vanogadzirisa kumhanya kwejekiseni, kumanikidzwa kwepakeji, uye nguva yekutonhodza.
Ansix Tech inoshandisa masisitimu ekudzora maitiro akangwara, akafanana nepfungwa dziri muongororo yepamusoro, dzinoshandisa data remasensa uye maalgorithms kugadzirisa otomatiki maparamita panguva yekugadzira, zvichiita kuti kupfura kuenderane. Kune furemu remusuwo, kunyangwe kutsauka kudiki mukupisa kwemuforoma kunogona kukonzera kupfugama kweinopfuura millimeter, zvichikanganisa kukwana kwechikamu. Maitiro avo akagadziriswa, anowanzo sanganisira tembiricha yemuforoma inosvika 40°C uye tembiricha yekunyunguduka ye220°C sezvakabvumidzwa mumapurojekiti akafanana, anodzikamisa kugadzirwa uye anoderedza marara.
Kudzora hunhu kunoenderera mberi uye kune akawanda-layer. Kuongorora kwekutanga kunoshandisa Coordinate Measuring Machines (CMM) kusimbisa zvese zvakakosha zvichienderana neCAD model. Munguva yekugadzira, statistical process control (SPC) inotarisa ma parameter akakosha. Automated Optical Inspection (AOI) systems dzinogona kubatanidzwa kuti dzione kana paine zvikanganiso pamusoro pechinhu chimwe nechimwe, nedata richidzoserwa ku process control loop. Iyi closed-loop system inoita kuti ma door frames abve panzvimbo iyi asangova mukati me specs chete, asi agare akafanana.
- Kupa Kukosha: Kuzvipira kweAnsix Tech kuKubatana
Chiitiko chekupedzisira cheprojekiti—kurongedza nekutumira—chinoitwa nemazvo zvakafanana neinjiniya. Kurongedza kwakagadzirirwa munhu kunodzivirira nzvimbo dzakapfava dzechivhu nemafuremu egonhi apera kubva pakukuvadzwa kwese kwekufambisa, zvichiita kuti asvike agadzirira kuiswa.
Zvisinei, kuAnsix Tech, kuendesa zvinhu hakusi kungoda zvinhu chete; kuzadzisa kuzvipira kukuru kwekupa kuvimbika uye kukosha kusingaenzaniswi. Ruzivo rwakakura rwekambani mukugadzira michina zvinoreva kuti vanonzwisisa kumanikidzwa kunosangana nevatengi vavo: zvinangwa zvinodhura nguva dzose, mitemo yemhando yepamusoro isingachinji, uye nguva shoma yekushanda.
"Kukosha kwedu kwakajeka," anodaro mutauriri wekambani. "Tinoderedza mutengo wese wevatengi vedu kuburikidza nesainzi yezvinhu zvakabatanidzwa, dhizaini inotungamirwa neDFM, uye kugona mashandiro. Nekugadzirisa musanganiswa weHIPS, tinogona kuchengetedza mari yezvinhu pakirogiramu. Nekugadzira kuti zvigone kugadzirwa, tinoderedza basa rekuunganidza. Nekugadzirisa kutenderera kwekutonhodza, tinowedzera kubuda. Kugadzira kwega kwega kunogona kuita sekunge kwakawedzera, asi pamwe chete, kunoderedza zvakanyanya mutengo wekuva muridzi wezvikamu zvakawanda."
Muindasitiri ine mikana mishoma uye makwikwi akasimba, Ansix Tech inozviratidza kwete semugadziri wezviumbwa kana muumbi chete, asi semubatsiri wekugadzira zvinhu zvine hungwaru. Maitiro avo akazara ekugadzira furemu remusuwo wefiriji—musanganiswa wekuenzanisa, hunyanzvi hwezvinhu, kugadzira nemazvo, uye kugadzira zvine hungwaru—anoratidza kuti hunyanzvi hwakadzama hwehunyanzvi, kana hukashandiswa nepfungwa dzinocherechedza mutengo, hunogona kuva injini ine simba uye hunyanzvi kune zvigadzirwa zvemagetsi zvepasi rose.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neRefrigerator door frame mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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