Mapini epfuti dzekuchaja anewo chiyero che16A32A
Mapini epfuti dzekuchaja anewo chiyero che16A32A
Kunyatsojeka Pasi Pekumanikidzwa: Sei Ansix Tekinoroji iri Kutsanangurazve Kuvimbika mu16A/32A Charging Gun Pins kuburikidza neVertical Integration uye Hard Cost Engineering
Sezvo musika wepasi rose wemotokari dzemagetsi (EV) uchiramba uchikura, chinonyanya kutariswa ndechekushandisa tekinoroji yemabhatiri uye software yekuchaja. Asi, mukubatana kwetambo nemotokari—pfuti yekuchaja—ndiyo imwe yenzvimbo dzakakosha dzekukundikana uye, nekudaro, imwe yematambudziko einjiniya anonyanya kuoma muindasitiri. Muchikamu ichi, mapini epfuti yekuchaja ane 16A ne32A anoshanda seropa rehupenyu hwekubatanidza, akapihwa basa rekuchengetedza kugadzikana kwekupisa, kufambisa magetsi, uye kusimba kwemuchina kuburikidza nemakumi ezviuru ematanho ekuisa.
Munzvimbo iyi ine njodzi huru, uko nzvimbo imwe chete yekuramba inogona kukonzera kupisa kana kutadza kushanda kwechaja, Ansix Tech yakabuda kwete semutengesi chete, asi semubatsiri weinjiniya wehurongwa. Nemakore anopfuura makumi maviri nemasere ehunyanzvi hwekugadzira, kambani iyi yakazvimisa panzvimbo yekusangana kwekugadzira majekiseni ekugadzira nekugadzira zvikamu zvesimbi zvine simba. Kune vatengi vari kugadzira mhinduro dzekuchaja dzeAC (kubva kumachaja eMode 2 anotakurika kusvika kumabhokisi emadziro eMode 3), nzira yaAnsix Tech yekushandisa mapini e16A ne32A ekuchaja inoratidza kugona kwehupenyu hwese: kubva pasainzi yezvinhu zvisina kugadzirwa uye kuongorora kuyerera kwemould kusvika pakusimbiswa uye kutumira panguva chaiyo.
Chinyorwa chino chinoongorora kuti Ansix Tech inopa sei kukosha kusingaenzaniswi kuindasitiri yekuchaja EV nekugadzirisa matambudziko chaiwo ehunyanzvi emapini aya, kusimbisa kushanda kwawo, uye, chakakosha, kubatsira vatengi kuderedza "mitengo yakaoma" - mari inoshandiswa zvakananga pazvigadzirwa pamidziyo nekugadzira - pasina kukanganisa kuchengetedzeka kana hupenyu hurefu.
Zvinodiwa paUinjiniya: Nei 16A ne32A Pins Dzichida Kutarisisa Kwakakosha
Mapini ekuchaja ndiwo mashandisirwo anofanirwa kutsungirira kushushikana kwakanyanya kwemuviri. Kune 16A ne32A ratings—chiyero chekuchaja cheAC Level 1 neLevel 2 muNorth America neEurope—zvinodiwa zvakaoma. Mapini aya anofanira kuramba akasimba kudzivirira kupisa, kudzivirira ngura munzvimbo dzekunze, uye kupa kusimba kwakakwana kwechimiro kuti chisvike kuUL 2251, IEC 62196, uye SAE J1772. mitemo.
Kugona kwaAnsix Tech mukuongorora aya ma amperage ratings hakusi kwega. Ma ratings aya anomiririra "nzvimbo yakanaka" yekuchaja AC yekugara neyekutengeserana, uko vhoriyamu iri yakakwira uye mukana wekukanganisa uri wakaderera. Semuenzaniso, 32A pin inofanira kubata ma currents anoramba aripo anosvika 32 amperes mumaawa, kazhinji mukupisa kwakanyanya. Fizikisi yechikamu ichi inorayira kuti kusarudzwa kwezvinhu uye dhizaini yejometri zvakakosha pakugadzirisa Joule heating (I²R losses) inoitika panzvimbo inopindirana.
Kubva papfungwa kusvika pajiyomethri: Dhizaini yemuenzaniso uye sainzi yezvinhu
Rwendo rwemutengi weAnsix Tech harutangi nekugadzira, asi nekushandira pamwe chete mukugadzira. Chikwata cheinjiniya chekambani chinosangana nevatengi panguva yekugadzirwa kweprototype kuti vapindure mubvunzo wekutanga: chii chiri pakati pekufambisa, mutengo, uye kugona kugadzira?
Kusarudzwa Kwezvinhu uye Kuumbwa Kwazvo
Pamapini e16A ne32A, kusarudza mhangura yemhangura ndiyo sarudzo yakakosha zvikuru. Ansix Tech inoshandisa nzira inotungamirirwa nedata kuti itsanangure zvinhu zvichienderana nehupenyu hwemutengi uye kusvibiswa kwezvakatipoteredza.
Kune mashandisirwo epamusoro-soro anoda kudzivirira kushushikana kwakanyanya pakupisa kwakanyanya (zvakakosha pamapini e32A uko tembiricha yemhepo inogona kuwedzera kupisa kwemukati), Ansix Tech inowanzo tsanangura C18150 (Chromium Zirconium Copper). Iyi alloy inopa musanganiswa wakasiyana: kufambiswa kwemagetsi kwakakwira (inenge 80% IACS) pamwe chete nekuremerwa kwakanyanya kwekunyorovesa kusvika ku500°C. Kune mashandisirwo ayo kugadzirwa uye kugadziriswa kwemutengo zvinokosheswa, kambani inoshandisa C19210 (Iron Copper) kana C19400. Magiredhi aya anopa kugadzikana kwakanaka kwekupisa uye kufambiswa kwemhepo (inenge 80-90% IACS) yakakodzera mashandisirwo e16A, ine hunhu huri nani hwekushanda muchando hunobatsira kukotama nekugadziriswa kwakaoma.
Panyaya yekubata zvinhu zvakakosha, Ansix Tech inopa mazano ekusarudza nzira dzekuputira zvinhu. Pane kushandisa sirivha inodhura kana nickel plating papini yese, kambani inoshandisa nzira dzekusarudza electroplating—kazhinji sirivha pamusoro penickel undercoats—kunyanya pakubatanidza terminal. Izvi zvinonanga simbi inokosha painodiwa kudzivirira ngura, zvichideredza zvakanyanya mitengo yezvinhu zvekushandisa kune mutengi.
Uinjiniya hweKugadzira: Nzira yeDigital Twin
Chiumbwa chimwe chete chisati chachekwa, Ansix Tech inotanga Mould Yepamusoro Kuongorora Kuyerera uye Dhizaini yeMagadzirirwo (DFM) protocols. Pamapini ekuchaja, zvikamu izvi zvinowanzoumbwa zvakanyanya nethermoplastics dzinopisa zvakanyanya (dzakadai sePA66 kana PBT) kuti pave nekugadzira pfuti yekupedzisira. Kubatana pakati pepini yesimbi nepurasitiki inzvimbo inowanzo kundikana kubuda uye kuvharwa zvakanaka.
Ichishandisa Mold Flow Analysis, Ansix Tech inofanotaura maitiro epurasitiki yakanyungudutswa sezvainofukidza simbi. Kune mapini e32A, ane zvikamu zvakakura uye nekudaro thermal mass yakakura, ongororo iyi inotarisa pa sink marks uye warpage. Mwero wekutonhora kwepurasitiki yakakomberedza pini yesimbi yakakora hauna kuenzana; kana ikasaverengerwa, purasitiki inogona kuderera kubva papini, zvichiita kuti pave nemikana midiki inobvumira hunyoro kupinda.
Maitiro eDFM paAnsix Tech akaomarara. Chikwata chinoongorora dhizaini yemutengi kuti chive nechokwadi chekuti kudhonza kana kuchekwa kwepini yesimbi kwakagadziridzwa kuti kuchengetedze simba rekudhonza pasina kukonzera kushushikana kunogona kupwanya imba yepurasitiki panguva yekupisa. Vanoongororawo hunhu hwepini. Pamashandisirwo e32A, hunhu hwepini hunofanira kugamuchira nzvimbo yakakura yekubatana nesoketi; Ansix Tech inowanzo kurudzira magadzirirwo etipi e "louver" kana "tulip" akagadziridzwa anogona kugadzirwa kuburikidza neCNC machining inokurumidza pasina mabasa echipiri ekubvisa maburi.
Mould: Kwakakwana Kunosangana Nehuwandu Hwekugadzira
Zvishandiso zvinodiwa pakushandisa mapini epfuti anochaja akawanda ndipo panosvika makore makumi maviri nemasere eruzivo rweAnsix Tech. Kambani iyi inogadzira uye inogadzira maforoma ayo, ichichengetedza kutonga pamusoro pechinhu chakakosha mu equation yekugadzira: kunyatsorongeka.
Zvinhu zveMould uye Kufamba kweMachine
Kune zviumbwa zvinogadzira mamiriyoni emayuniti, Ansix Tech inosarudza simbi dzakasimba uye dzisingakanganiswi nengura dzakadai seS136 (Stavax) kana H13 dzezvinhu zvinoisa maburi. Zvinhu izvi zvinoita kuti mitsetse yekuparadzanisa nenzvimbo dzinovhara—zvakakosha pakudzivirira kupenya pamapini akaumbwa—zvirambe zvakanaka pakumhanya kwemamiriyoni akawanda.
Kufambiswa kwemabasa ekugadzira maforoma aya kunoratidza hunyanzvi hwekugadzira nemazvo. Zvinotanga nekugadzira maforoma eCNC nekukurumidza kuti pave nechimiro chebase geometry, zvichiteverwa neElectrical Discharge Machine (EDM) yeruzivo rwakaoma runodiwa pakudzima maforoma akakomberedza simbi. EDM inonyanya kukosha nekuti foroma inofanira kunge iine makomba anoenderana nechimiro cheforoma yesimbi inopinzwa nemaoko erobhoti. Chero kutsauka kwakayerwa muma microns kunogona kukonzera kupenya (purasitiki inobuda mugomba) kana kuti chisimbiso chisina kushanda.
Dhizaini yeSisitimu Yekutonhodza
Chimwe chezvinhu zvisinganyanyi kutariswa pakugadzira mold yepini yekuchaja isystem yekutonhodza. Nekuti simbi dzinoisa zvinhu dzinochengetedza kupisa, system yekutonhodza inofanira kunge yakagadzirwa isina kuenzana kuti itarisire kuenzana kwekupisa.
Mainjiniya eAnsix Tech vanoshandisa nzira dzekutonhodza dzinoenderana—dzakagadzirwa vachishandisa nzira dzekuwedzera dzekugadzira ma mold cores—kuona kuti kupisa kunobviswa zvakaenzana kubva mupurasitiki. Kune mold ye32A pin, nzvimbo yekutonhodza inoiswa pedyo nenzvimbo dzine mapurasitiki akakora (pasi pepini) kudzivirira nguva refu yekutenderera. Nzira dzekutonhodza dzakagadziriswa dzinoderedza nguva yekutenderera kusvika ku15-20% zvichienzaniswa nekutonhodza kwakacherwa zvakananga, chinhu chakakosha pakuwedzera kugona kwekugadzira.
Masisitimu eMumhanyi, Gedhi, uye Kuburitsa
Maitiro ekuisa mageti emapini ekuchaja akaumbwa zvakanyanya inyaya yehunyanzvi. Ansix Tech inowanzo shandisa mageti epasi pemvura (sub) kana masisitimu ekupisa ane mageti evharuvhu kuti ive nechokwadi chekuti zvisaririra zvegeti hazvikanganisi nzvimbo dzinovhara pfuti yekuchaja. Kune mapini e16A, uko imba yepurasitiki iri diki, mold ine maburi akawanda (kazhinji maburi 8 kana 16) inoshandiswa kuwedzera simba remagetsi.
Sisitimu yekuburitsa zvinhu yakagadzirwa kuti ikwanise kubata kuenzana kwakasimba kwekusundira chinhu chapera (simbi pamwe nepurasitiki) kubva muchiumbwa pasina kukanganisa pini kana kuisa chiratidzo pamusoro pechitarisiko. Ansix Tech inoshandisa musanganiswa wemapini ejector akaiswa zvakanaka pachimiro chepurasitiki uye, pakuita hunyanzvi hwemajiometri, kubvisa mavanga emuchina.
Kugadzira Jekiseni: Kugadzirisa Dambudziko reKunamatira
Maitiro ekugadzira zvinhu izvi nejekiseni ndipo panosangana dzidziso nechokwadi. Dambudziko guru rehunyanzvi nderekuwana chisungo chakasimba pakati pesimbi nepurasitiki. Ansix Tech inotarisa izvi kuburikidza nekubatanidza pre-heating uye kugadzirisa maitiro.
Zvishandiso zvesimbi zvinodziiswa kusvika patembiricha chaiyo (kazhinji pakati pe120°C ne150°C) zvisati zvaiswa muchiumbwa. Kudziisa uku kunobatsira zvinhu zviviri: kunodzivirira purasitiki yakanyungudutswa kuti isadzima nekukurumidza (izvo zvinozoomesa cheni dzepolymer dzisati dzasununguka uye dzagadzira chisungo chakasimba), uye kunoderedza kushushikana kwasara muchikamu chapera.
Kambani iyi inoshandisa michina yekuumba majekiseni inomhanyisa ine mapombi anofambiswa neservo kuti ive nechokwadi chekuti inodzorwa nemazvo pamusoro pejekiseni. Kune mapini e32A, purogiramu yekumhanya kwejekiseni ine matanho akawanda inoshandiswa: kuzadza nekukurumidza kudzivirira kutonhora nguva isati yakwana, ichiteverwa nepakeji inodzorwa uye chikamu chekubata kuti idzorere shrinkage. Kugadziriswa kwemaitiro kunoramba kuripo; Ansix Tech inoshandisa masensa ekumanikidza emukati memold kuti atarise uye agadzirise maparamendi edanho rega rega, ichiva nechokwadi chekuti clamp tonnage, kumhanya kwejekiseni, uye nguva yekutonhora zvinoramba zviri mukati memiganhu inodzorwa nenhamba.
Kusimbiswa: Kuedzwa Kwakasimba Kunopfuura Muyero
Vatengi vanoshanda pamwe chete neAnsix Tech kwete chete kuti vagone kugadzira zvigadzirwa zvavo, asiwo kuti vave nechokwadi chekuti zvinhu zvavo zvakavimbika. Mitemo yekusimbisa michina yekambani iyi inoshanda kupfuura kungoongorora zvinhu nemaziso.
Kudzora Hunhu uye Kuvimbisa
Munguva yekugadzira, Ansix Tech inoshandisa musanganiswa we automated optical inspection (AOI) uye in-line X-ray inspection yemapini akaumbwa. X-ray inokosha kuti ione kana simbi isina kuchinja panguva yekupinza. Kunyangwe 0.1mm shift inogona kukanganisa kubatana kwemagetsi nesoketi.
Kuti zvive zvakarurama, kambani inoshandisa michina yekuyera yeCNC coordinate (CMM) kuti iwane mapini panguva dzakatarwa. Zvichienderana nekukwanisa kushivirira kunodiwa pa16A ne32A interfaces—kazhinji kacho pa±0.05mm padhayamita dzakakosha dzekubatanidza—danho iri remetrology harigone kutaurwa.
Kusimbiswa kweMichina neMagetsi
Kupfuura kuyedza kwakaenzana, Ansix Tech inoita bvunzo dzinoparadza uye dzisingaparadze murabhoritari yayo yemukati. Izvi zvinosanganisira:
Kuedza simba rekuburitsa: Kuve nechokwadi chekuti pini yesimbi haigone kubviswa kubva mupurasitiki iri pasi pemutoro wakatarwa.
Kutenderera kwekupisa: Kuisa mapini pakuchinja-chinja kwekupisa kwakanyanya (-40°C kusvika 85°C) kuratidza kuti chisungo chiri pakati pesimbi nepurasitiki hachiparare nekufamba kwenguva.
Kuyedzwa kwekuramba kubata: Kusimbisa kuti kubatanidzwa kwekupedzisira kunochengetedza kuramba kuri pasi pemuganho unodiwa neIEC 62196 (kazhinji
Maitiro Emutengo: Kuderedza Mitengo Yakaoma Kuburikidza Nekuvandudza
Mumakwikwi emagetsi emagetsi, kushanda zvakanaka kwemutengo ndiko kunotungamira pakushandiswa kwemusika. Ansix Tech inozvisiyanisa nekutarisa pakuderedza "mutengo wakaoma" - mari yezvinhu zvakananga uye mari yekugadzira inoumba chikamu chikuru chemutengo wezvikamu.
Kugadzirisa Mutengo Wezvinhu
Mumakore ayo makumi maviri nemasere ekutsvaga, Ansix Tech yakagadzira nzira yekugovera zvinhu zvemhangura zvemhando yepamusoro zvinobvumira kutenga zvinhu zvakawanda uye kugadzikana kwemitengo. Chinonyanya kukosha ndechekuti, timu yeinjiniya yekambani inoshanda nevatengi kuti vashandise zvinhu zvemhando yepamusoro. Kune 16A pin, kuchinja kubva kuTellurium Copper inodhura zvakanyanya kuenda kuIron Copper (C19210) kunogona kuderedza mitengo yezvinhu ne20-25% uku ichichengetedza conductivity inodiwa uye mashandiro. Ansix Tech inoita ongororo yemitengo nerubatsiro nevatengi kuti ive nechokwadi chekuti mhando yezvinhu inoenderana zvakakwana nepfungwa dzekushandisa.
Kushanda Nesimba Kwemaitiro uye Kuzvigadzira Otomatiki
Kuderedza mitengo kwakaoma kunowanikwawo kuburikidza nekushanda zvakanaka kwekugadzira. Ansix Tech yakaisa mari yakawanda mukuita otomatiki kwemaitiro ekuumba. Maoko erobhoti anobata kuiswa kwemapini esimbi muchimiro, zvichibvisa kusiyana uye zvichideredza nguva yekutenderera. Kambani iyi yakagadzira maturusi ekupedzisira eruoko (EOAT) anogona kurodha mapini akawanda panguva imwe chete mumamoulds akaomarara ane mipata yakawanda.
Nekuderedza nguva yekutenderera pachikamu chimwe nechimwe uye kubvisa zvikanganiso zvekubata nemaoko (izvo zvinoita kuti pave nechikamu chikuru chezvimedu zvemarara mukugadzira majekiseni echinyakare), Ansix Tech inowana mwero wegoho unodarika 98.5% pamapini ekuchaja akaomarara akaumbwa. Goho iri repamusoro rinoshandura zvakananga kudzikisa mitengo yeyuniti yemutengi.
Kuve nechokwadi chekugona uye kutumira panguva yakakodzera
Indasitiri yemagetsi emagetsi ine ma "volativity demand curves". Chinhu chinosimbiswa kwegore remuenzaniso chingangoerekana chada kukura kusvika kuzviuru zvemayuniti pazuva sezvo puratifomu yemotokari ichiwana simba pamusika. Nzvimbo yeAnsix Tech yakagadzirirwa kukura uku.
Kambani iyi inochengetedza nzvimbo yekugadzira zvinhu zvakasiyana-siyana. Kana mutengi achichinja kubva pakugadzirwa kwezvinhu zvakasiyana-siyana kuenda pakugadzirwa kwezvinhu zvakawanda, Ansix Tech inogona kutevedzera ma "mold sets". Kune mapurogiramu e32A pin ane huwandu hwakawanda, kambani iyi inowanzo mhanyisa "family molds" dzinogadzira ma "pini" ekuruboshwe nerudyi panguva imwe chete, zvichiita kuti zvinhu zvive zvakaenzana.
Kuendesa zvinhu panguva yakakodzera kunofambiswa nehurongwa hwakasimba hwekutarisira zvinhu. Ansix Tech inochengetedza masheya ekuchengetedza emhando dzemhangura dzinonyanya kushandiswa (C18150, C19210, C19400) uye mapurasitiki einjiniya (akadai seDuPont Zytel kana BASF Ultramid). Nekudzora huwandu hwezvinhu zvakagadzirwa uye kutarisira maitiro ekugadzira mold mukati, kambani inobvisa kutsamira kwenguva yekushanda iyo inowanzo tambudza zvitoro zvematurusi zvekunze.
Kurongedza uye Kutakura Zvinhu: Makiromita Ekupedzisira
Kudzivirirwa kwenzvimbo inobatwa nechinhu kwakakosha. Ansix Tech inoshandisa nzira dzekugadzirisa dzinodzivirira ngura, dzakagadzirirwa mapini esirivha kana nickel. Kambani iyi inoshandisa nzira dzekubatanidza matireyi dzine maburi akagadzirirwa pini yega yega, zvichidzivirira kusangana kwesimbi nesimbi panguva yekufambisa, izvo zvinogona kukonzera kukwenya kudiki kana kuora kwepuratifomu.
Kune vatengi vane mitsetse yekubatanidza, Ansix Tech inoronga masevhisi eAssembly Verification, ichipa zvikamu zvakarongwa zvizere kuti zvionekwe kuti zvine flash, kusvibiswa, uye divi rakasimba. Kambani inogona zvakare kupa masevhisi ekushandisa kitting, ichiisa huwandu hunodiwa hwemapini e16A ne32A emamodheru echarger mumapakeji akagadzirira kubatanidzwa, zvichideredza mashandiro emutengi.
Mhedziso: Kukosha kweRuzivo
Rwendo rwepini yepfuti yekuchaja kubva patsvimbo yemhangura isina kugadzirwa kuenda kune chinhu chakagadzirwa, chakasimbiswa chakaiswa mugaraji remhuri rwendo rwekunyatsorongeka. Kune zvikamu zve16A ne32A, izvo zvinomiririra musimboti wezvivakwa zvekuchaja zveAC zvepasi rose, kuvimbika kwemapini aya hakugone kutaurirana.
Kukosha kweAnsix Tech kwakavakirwa pahwaro hwehunyanzvi hwakadzama, hwakabatana. Nekudzora dhizaini, kugadzira mold, kutsvaga zvinhu, kuumba majekiseni, uye kusimbiswa mukati, kambani iyi inopa vatengi mukana wekuzvidavirira. Kupfuura izvozvo, Ansix Tech inopa kudzikiswa kwemutengo wese wekuva muridzi. Kuburikidza nesarudzo yehurongwa hwezvinhu, masisitimu ekutonhodza epamberi anoderedza nguva yekutenderera, kuumba otomatiki kunowedzera goho, uye kutarisa kuDFM kusingaperi, kambani inobatsira vatengi kuzadzisa chinangwa chisingawanikwe: kuvimbika kwakanyanya pamutengo wakaderera.
Muindasitiri umo kuchengetedzeka kwemushandisi wekupedzisira uye mukurumbira wenetwork yekuchaja zviri mungozi, nhaka yemakore makumi maviri nemasere yeAnsix Tech mukugadzira inopa vimbiso yekuti pini yega yega ye16A ne32A ichaita sezvakatsanangurwa - kutenderera mushure mekutenderera, kuchaja mushure mekuchaja. Kune vagadziri vekuchaja veEV vari kutsvaga kukwirisa, kubvisa njodzi mucheni yavo yekugovera, uye kugadzirisa huwandu hwezvinhu zvavo, Ansix Tech haisi mugadziri chete, asi ishamwari yakakosha mukuisa magetsi.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita ne 16A32A, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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