Sensor ea boemo ba metsi e arolang mafura a disele

Sensor ea boemo ba metsi e arolang mafura a disele

 

Ansix Theknoloji e Hlalosa Bocha Tlhahiso ea Lisensor tsa Disele: Boenjiniere bo Nepahetseng bo Finyella Boleng bo sa Fetoheng

Bokapele ba Tlholisano Tsamaisong ea Mafura

 

Indastering ea likoloi e mathang ka lebelo le phahameng ho ea ho ts'ebetso e kholoanyane le ho latela melao ea tikoloho, sensor ea karohano ea metsi a mafura a disele e hlahile e le karolo ea bohlokoa, empa hangata e hlokomolohuoa. Li-sensor tsena li fana ka mosebetsi oa bohlokoa oa ho lemoha tšilafalo ea metsi mafurang—boemo bo ka bakang ts'enyeho e mpe ea enjene le ho hloleha. Bakeng sa bahlahisi, ho hlahisa li-sensor tsena ho hlahisa phephetso e kholo: li tlameha ho sebetsa ka mokhoa o phethahetseng libakeng tse thata tsa lik'hemik'hale, ho mamella ho feto-fetoha ha mocheso o feteletseng, le ho fihlela botšepehi ba boemo ba likoloi. maemo a tloaelehileng, ha tsohle di ntse di boloka ditjeo di qothisana lehlokoa mmarakeng o shebaneng le ditheko.

 

Ansix Technology, e nang le boiphihlelo bo ikhethang ba lilemo tse fetang 28 ba tlhahiso, e fetola sebaka sena. Ka mokhoa o kopaneng, o thehiloeng mahlaleng o tlohang ho prototyping ea dijithale ho isa ho phanong e potlakileng, Ansix Tech ha se feela li-sensor tsa tlhahiso - e ntse e bopa poloko ea litšenyehelo tse kholo le ts'epo e ke keng ea lekanngoa karolong e 'ngoe le e 'ngoe. Ka ho sebelisa saense e tsoetseng pele ea thepa, phetoho e kholo Moralo oa Hlobo, le taolo ea ts'ebetso e tsamaisoang ke data, k'hamphani e phethahatsa tšepiso e matla: likarolo tsa likoloi tsa boleng bo holimo ka litšenyehelo tse fokotsehileng haholo tsa beng.

 

Motheo oa Tšepo: Saense ea Leano la Thepa

Motheong oa sensor efe kapa efe e tšoarellang ea diesel ho na le khetho e hlokolosi ea li-polymer tsa boemo ba boenjiniere. Ntlo ea sensor le likarolo tsa kahare li lula li pepesehetse mafura a diesel, li-additives, metsi le liphetoho tse kholo tsa mocheso ho tloha ho -40°C ho ea ho tse fetang 120°C. Ts'ebetso ea Ansix Tech e qala ka tlhahlobo e hlokolosi ea litlhoko tsena tsa ts'ebetso ho khetha thepa e ntle ka ho fetisisa, ho leka-lekanya ts'ebetso le litšenyehelo.

 

Bakeng sa matlo a disensara a karohano ya metsi a disele, metswako e ikgethang ya Polycarbonate (PC) hangata ke thepa e kgethwang. Hangata Ansix Tech e sebedisa dikereiti tse tswang ho bahlahisi ba etellang pele jwalo ka Covestro, ba kgethilweng ka lebaka la botsitso ba bona bo ikgethang ba boholo, ho hanyetsa mocheso o phahameng (ho kgona ho mamella ho fihlela ho 200°C), le ho hanyetsa ka matla dikhemikhaleng le mafura a dikoloi. Disebediswa tsena di netefatsa hore mmele wa sensor ha o sothe, ha o petsohe, kapa ha o senyehe bophelong bohle ba wona, ho boloka botsitso ba tiiso le ho nepahala ha sensor.

 

Bakeng sa probe ea ho lemoha ka botebo ka boeona, e lokelang ho fana ka phetoho e tsitsitseng ea dielectric bakeng sa ho lemoha metsi ka nepo ho latela capacitance, litlhoko tsa thepa li thata le ho feta. Meralo ea sensor e nang le patente hangata e sebelisa meaho ea mekhahlelo e mengata, joalo ka lera le ka ntle la polasetiki e nang le fluorine joalo ka FEP (Fluorinated Ethylene Propylene) bakeng sa ho se sebetse ha lik'hemik'hale, e kopantsoeng le lera le ka hare la resin ea epoxy e tletseng mica bakeng sa ho tiea ha mechini le ho thibela motlakase ka mokhoa o tsitsitseng. Bokgoni ba Ansix Tech bo lutse ho khetheng le ho sebetsana le metsoako ena e tsoetseng pele ea thepa ho netefatsa ts'ebetso ea nako e telele libakeng tse ka tlas'a metsi, tse nang le khatello e phahameng, ha ka nako e ts'oanang bo khetholla menyetla ea ho sebelisa li-resin tse theko e tlaase, tse nang le litlhaloso tse pharaletseng moo ts'ebetso e lumellang, ntle le ho beha mosebetsi oa bohlokoa oa sepheo sa karolo kotsing.

 

Moralo oa Pele oa Dijithale: Ho Tlosa Liphoso Tse Bitsang Pele ho Tlhahiso

Pele gram e le 'ngoe ea tšepe e siloa, Ansix Tech e tsetela haholo lefapheng la sebele. Ts'ebetso ea bona e felletseng ea Design for Manufacturability (DFM) le Mold Flow Analysis (MFA) ke motheo oa leano la bona la ho fokotsa litšenyehelo.

 

Ketsiso ea Ponelopele: Ba sebelisa software e tsoetseng pele joalo ka Autodesk Moldflow kapa Moldex3D, baenjiniere ba theha karolo e felletseng ea dijithale ea ts'ebetso ea ho bōptjoa ka ente. Ba etsisa phallo ea polasetiki e qhibilihisitsoeng ka har'a mokoti oa hlobo, ba bolela esale pele liphoso tse ka bang teng joalo ka mela ea ho tjheseletsa (lintlha tse fokolang moo mahlakore a phallo a kopanang), maraba a moea (a ka bakang ho chesa), matšoao a ho teba, le lithunya tse khutšoane (ho tlatsa ho sa fellang). Bakeng sa ntlo ea sensor, mohala oa ho tjheseletsa sebakeng sa bohlokoa sa ho koala kapa setšoantšo se khutšoane leboteng le lesesaane se ka etsa hore yuniti eohle e se ke ea sebetsa.

 

Ntlafatso ea Sistimi: Litekanyetso tsena li fana ka lintlha tse ka sebelisoang ho ntlafatsa karolo e 'ngoe le e 'ngoe ea sistimi ea hlobo. Baenjiniere ba ka fumana sebaka se setle sa heke—sebaka sa ho kena bakeng sa polasetiki—ho netefatsa hore ho tlatsoa ho leka-lekaneng ka khatello e fokolang. Ba rala litsamaiso tsa ho matha ho fokotsa litšila tsa thepa le ho thibela ho senyeha ha polymer ho bakoang ke ho beola. Habohlokoa le ho feta, ba sebelisa lintlha ho rala likanale tse sebetsang hantle tsa ho pholisa tse latelang libopeho tse nepahetseng tsa jiometri ea sensor.

 

Letsete lena la dijithale le tlang pele ke moo ho bolokelwang tjhelete e ngata teng. Ka ho rarolla mathata a silicon ho ena le tshepe, Ansix Tech e fihlella katleho ya pele tlhahisong ya hlobo, e fedisa ka ho feletseng dipotoloho tse jang nako tse ngata tsa ho lokisa hlobo ka teko le diphoso tse hlaselang mekgwa ya setso ya tlhahiso.

 

Ho Etsa Boenjiniere ba Pelo ea Tlhahiso: Hlobo e Nepahetseng

Foromo ke enjene ea tlhahiso ea boleng ho enteng bōpeho. Filosofi ea moralo oa hlobo ea Ansix Tech e kopanya litsamaiso tse 'maloa tse sebetsang hantle, e 'ngoe le e 'ngoe e entsoe bakeng sa katleho e phahameng, nako e telele le boleng ba karolo.

 

Phetohelo ea Conformal Cooling

Hangata ho phodisa ho ja ho fihlela ho 80% ea nako eohle ea potoloho ea ho enta ka ente. Ho kenngoa tšebetsong ha Ansix Tech ha likanale tsa ho pholisa tse hatisitsoeng ka 3D ho emela katleho. Ho fapana le likanale tsa setso tse chekiloeng ka ho otloloha, tsena li latela sebopeho se nepahetseng sa lesoba la hlobo, li boloka sebaka se tsitsitseng ho tloha holim'a bokaholimo ba ho bōpela bakeng sa ho ntša mocheso o tšoanang.

 

Tšusumetso: Tlhahiso ena e ncha e ka fokotsa nako ea ho pholisa ka ho fihlela ho 40%, e leng se fetolelang ka ho toba linakong tse potlakileng tsa potoloho le tlhahiso e phahameng. Bakeng sa bareki, sena se bolela litšenyehelo tse tlase ka karolo le bokhoni ba ho holisa tlhahiso ka potlako ho fihlela tlhoko.

 

Mekhoa e Kopaneng bakeng sa Ts'ebetso e se Nang Sekoli

Sistimi ea ho Thibela le ho Runner: E etselitsoe rheology ea thermoplastics ea boenjiniere, litsamaiso tsa ho runner tse chesang hangata li sebelisoa ho felisa litšila tsa polasetiki e tiileng (li-sprue le li-runner), ho fokotsa litšenyehelo tsa thepa le ts'ebetso ea bobeli ea ho kuta.

 

Sistimi ea ho ntša metsi: E entsoe ho sebelisa matla a ajoang butle-butle, a ajoang, sistimi ea ho ntša metsi e etsa bonnete ba hore likarolo tse bonolo tsa sensor lia lokolloa hlobo ntle le ho sotha, ho ngoapa, kapa matšoao a ka amang kopano kapa ts'ebetso.

 

Ho kenya moya: Mekero e menyenyane e lekantsweng hantle e dumella moya ho tswa ka hara hlobo ntle le ho dutla polasetiki, e leng se thibelang matshwao a ho tjha le diphoso tsa bokahodimo tse lebisang ho hanelweng ha karolo.

 

Tafole ea 1: Mekhoa ea Bohlokoa ea Moralo oa Hlobo le Tšusumetso ea Tsona

Ho Itseba ka Mokhoa: Ntlafatso le Tiisetso ea Boleng

Ka hlobo e nepahetseng e kentsweng ka har'a mochine o hatisang oa sejoale-joale oa ho kenya, tlhokomelo ea Ansix Tech e fetohela taolong ea ts'ebetso ea saense. Sepheo ke ho theha fensetere ea ts'ebetso e matla, e ka phetoang e netefatsang botsitso ho pholletsa le lipotoloho tse limilione.

 

Melao-motheo ea Saense ea ho Bopa: Ho e-na le ho itšetleha ka kutloisiso ea moetsi, Ansix Tech e sebelisa data ho laola lintho tsa bohlokoa tse kang lebelo la ente, khatello ea ho paka le nako ea ho pholisa. Mokhoa ona oa Decoupled Molding® o netefatsa hore karolo e 'ngoe le e 'ngoe ea potoloho e ntlafalitsoe ka boikemelo bakeng sa boleng le lebelo.

 

Boiketsetso le Tlhokomelo ea Nako ea Sebele: Liroboto tse iketsang li sebetsana le ho tlosoa ha likarolo, li netefatsa linako tse tsitsitseng tsa potoloho le ho fokotsa litšenyehelo tsa basebetsi. Li-sensor tse ka hare ho hlobo li shebella khatello ea sekoti le mocheso ka nako ea sebele, li etsa monoana oa dijithale bakeng sa setšoantšo se seng le se seng. Haeba paramethara e feta meeli e thata ea taolo, sistimi e ka lemosa litsebi kapa ea etsa liphetoho tse nyane ka bo eona.

 

Mokhoa o Felletseng oa Boleng: Boleng bo hlahlojoa mohatong o mong le o mong. Tlhahlobo ea sehlooho sa pele e sebelisa Coordinate Measuring Machines (CMM) ho netefatsa li-prototypes khahlanong le mohlala oa pele oa CAD. Nakong ea tlhahiso, likarolo tse lisampoleng li hlahlojoa ka boholo ka ho skena ka laser ka boiketsetso le liteko tsa ts'ebetso tlas'a maemo a ts'ebetso a etsisitsoeng. Mokhoa ona o hlophisitsoeng o nolofalitse Ansix Tech ho fihlela setifikeiti se thata sa boleng ba likoloi sa IATF 16949, e leng tlhoko ea ho fana ka lihlahisoa ho OEM ea lefats'e.

 

Sephetho se Bonahalang: Ho Notlolla Boleng ba Bareki le Lebelo la ho ea 'Marakeng

Sephetho sa mokhoa o kopaneng oa Ansix Tech ke boleng bo ka lekanngoang, ba bohlokoa bakeng sa bareki ba bona, bo bontšitsoeng ho pholletsa le litekanyo tse 'maloa tsa bohlokoa.

 

Phokotso e Khōlō ea Litšenyehelo: Ka ntlafatso ea thepa, phokotso ea nako ea potoloho, le ho felisa litšila, Ansix Tech e fihletse poloko ea litšenyehelo tsa bareki ho fihlela ho 40% ho likarolo tse entsoeng. Phuputso e 'ngoe e tlalehiloeng e bontša hore nako e rarahaneng ea potoloho ea matlo e fokotsehile ho tloha metsotsoana e 52 ho isa ho e 36—ntlafatso ea 28%—e eketsa tlhahiso ea letsatsi le letsatsi ho tloha ho li-unit tse 1,300 ho isa ho tse 1,670 tse nang le lisebelisoa tse tšoanang.

 

Phano e Potlakileng e Tiisitsoeng: Mosebetsi o nolofalitsoeng oa k'hamphani, ho tloha moralo oa dijithale ho isa likarolong tse pakiloeng, o nolofalletsa linako tse tšepahalang tsa ho etella pele. Morero o kopantsoeng ka botlalo oa ANSIX Mold Workshop o bontša sena, ka litsamaiso tse etselitsoeng phetoho e potlakileng ho etsa hore bareki ba rekise ka potlako.

 

Tšebelisano-'moho ea ho Qetela: Ansix Tech e sebetsa e le katoloso ea lihlopha tsa boenjiniere tsa bareki ba bona. Phihlelo ea bona ea lilemo tse 28 ho pholletsa le ho bopa likoloi, li-semiconductor le tsa bongaka e bolela hore ba tlisa litharollo tse pakiloeng liphephetsong tse ncha, ba fokotsa kotsi ea nts'etsopele le ho netefatsa katleho ea tlhahiso ea nako e telele.

 

Tafole ea 2: Litekanyo tsa Boleng ba Bareki tse Finyelletsoeng ka Mokhoa o Kopaneng oa Ansix Tech

Qetello: Ho Etsa Boenjiniere Bokamoso ba ho Lemoha Likoloi

Ha indasteri ea likoloi e ntse e tsoela pele ho fetoha ho ea ho katleho le khokahano e kholoanyane, tlhoko ea li-sensor tse tšepahalang, tse bohlale joalo ka sesebelisoa sa ho arola metsi a disele e tla eketseha feela. Ansix Technology e ipehile boemong bo ka pele ba phetoho ena, eseng feela joalo ka moetsi, empa hape e le molekane oa boenjiniere ba boleng.

 

Ka ho nahana bocha ka mokhoa oa ho bopa ka ho kenya ka lense ea boqapi bo kopaneng—moo saense ea thepa, ketsiso ea dijithale, ho etsa lisebelisoa ka nepo, le tlhahiso e tsamaisoang ke data li kopanang—Ansix Tech e fana ka ho fetang likarolo feela. Li fana ka monyetla oa tlholisano: tiisetso ea boleng ba boleng bo holimo, ts'epo ea phepelo e sireletsehileng, le melemo ea bohlokoa ea litšenyehelo tse fokotsehileng haholo. 'Marakeng moo sente e' ngoe le e 'ngoe le motsotsoana o mong le o mong li leng bohlokoa, mokhoa oa Ansix Tech oa ho etsa li-sensor tsa karohano ea metsi a mafura a diesel o paka hore boenjiniere ba maano ke sesebelisoa se matla ka ho fetisisa bakeng sa kholo e tsitsitseng.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le sensor ea boemo ba metsi ea karohano ea mafura a disele, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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