Phanele ea ho khabisa mabone a koloi ea motlakase

Phanele ea ho khabisa mabone a koloi ea motlakase

Bokgoni ba ho bonesa: Joang Ansix Theknoloji e Fokotsa Litšenyehelo Tlhahisong ea Liphanele tsa Li-Headlight tsa EV

Lefatšeng la tlholisano la tlhahiso ea likoloi tsa motlakase, phokotso ea 30% ea litšenyehelo tsa likarolo hangata e qala ka boenjiniere bo nepahetseng ba karolo e le 'ngoe ea polasetiki pele tšepe efe kapa efe e sehoa.

Sebakeng se fetohang ka potlako sa tlhahiso ea likoloi tsa motlakase (EV), moo gram e 'ngoe le e 'ngoe le sente e 'ngoe le e 'ngoe e amang bophelo ba 'maraka, phetoho e khutsitseng e etsahala tlhahisong ea likarolo tsa kantle. Ka pele ho na le Ansix Tech, setsebi sa ho etsa ente ka nepo, e hlahisitseng mokhoa oa phetoho bakeng sa ho etsa liphanele tsa ho khabisa mabone a hlooho—likarolo tsa bohlokoa tse bopang litsamaiso tsa mabone a koloi. Ka ho sebelisa boiphihlelo ba lilemo tse fetang 28 ba tlhahiso, k'hamphani e fetetse ka nģ'ane ho tlhahiso ea likarolo tse bonolo ho fana ka tšebelisano-'moho e felletseng ea boenjiniere ba boleng. Ka ho kopanya ketsiso e tsoetseng pele, saense ea thepa ea maano, le ntlafatso ea ts'ebetso e ncha, Ansix Tech e fana ka phokotso e bonahalang ea litšenyehelo tsohle tsa likarolo ha e ntse e fihlela botle le ho tšoarella ho nepahetseng. maemo a tloaelehileng ea indasteri ea likoloi lefatšeng ka bophara.

Motheo oa Maano: Khetho ea Lintho le Filosofi ea Moralo

Leeto la phanele ea ho lokisa mabone a hlooho ho Ansix Tech le qala ka qeto ea motheo e amang mohato o mong le o mong o latelang: khetho ea thepa. Bakeng sa lits'ebetso tsa kantle tsa likoloi, thepa e tlameha ho leka-lekanya ts'ebetso, botle le litšenyehelo. Hangata Ansix Tech e khetha motsoako oa polypropylene (PP) o fetotsoeng, o etselitsoeng karolo ena ka ho khetheha.

Thepa ena e khethiloe ka lebaka la litšobotsi tsa eona tse ntle tsa phallo, tse lumellang ho thehoa ha li-geometri tse rarahaneng, tse atisang ho ba tse akaretsang tsa meralo ea sejoale-joale ea EV ntle le ho hloka ho feteletseng. Mochine oa ho Hatisa ka Entee matla. E boetse e fana ka khanyetso e matla ea lik'hemik'hale ho mamella letsoai la litsela le lisebelisoa tsa ho hloekisa, botsitso ba litekanyo ho pholletsa le maemo a fapaneng a mocheso ao karolo ea kantle e lokelang ho a mamella, le qetello ea bokaholimo e loketseng ho penta kapa ho penta ka chrome. Ka ho sebetsa e le moeletsi oa thepa, Ansix Tech e tataisa bareki hole le litlhaloso tse feteletseng, e thibela tšebeliso ea li-polymer tse turang ho sa hlokahaleng le ho netefatsa hore resin e khethiloeng e fana ka thepa eohle e hlokahalang ka theko e tlase haholo.

Ka nako e ts'oanang le khetho ea thepa ke mohato oa bohlokoa oa Moralo oa Tlhahiso (DFM) le Tlhahlobo ea Moldflow. Mona ke moo liphephetso tse ka bang teng tsa tlhahiso li khetholloang le ho rarolloa sebakeng sa sebele, ho boloka nako le litšenyehelo tse ngata hamorao. Baenjiniere ba Ansix Tech ba sebelisa software e rarahaneng ea ketsiso ho theha mafahla a dijithale a ts'ebetso ea ho kenya.

Tafole ea 1: Litšobotsi tsa Bohlokoa tsa Polypropylene bakeng sa Liphanele tsa ho Hlomamisa Mabone a Hlooho

Tlhahlobo ena e bolela esale pele phallo ea polasetiki e qhibilihisitsoeng, e khethollang mathata a ka bang teng joalo ka maraba a moea, mela e fokolang ea weld, le ho tlatsa ho sa lekanang. Habohlokoa ka ho fetisisa, e lumella baenjiniere ho beha likhutlo tsa draft ka boqhetseke—li-theper tse nyane tse lumellang karolo ho tsoa hlobo. Le hoja draft ea 0.5° e ka khoneha ka botekgeniki, Ansix Tech e sebelisa draft ea 2-3° e le mokhoa o tloaelehileng ho netefatsa ho ntšoa ha metsi ka mokhoa o tsitsitseng le o tšepahalang nakong ea tlhahiso e phahameng, ho thibela nako e jang chelete e ngata ea ho phomola. Ponelopele ena ea dijithale ke mohato oa pele o moholo oa ho boloka litšenyehelo, o thibelang ho hlophisoa bocha ha hlobo le tšenyo ea thepa.

Ho Enjine Sesebelisoa: Moralo le Tlhahiso ea Hlobo e Nepahetseng

Moetso ka bowona ke motheo wa boleng le bokgoni. Mokgwa wa Ansix Tech wa ho rala moetso bakeng sa diphanele tsa ho khabisa mabone a hlooho o kopanya ditsamaiso tse mmalwa tse tswetseng pele, e nngwe le e nngwe e entswe ka boqhetseke ho eketsa tshebetso le ho phela nako e telele.

Sistimi ea ho Pholisa mohlomong ke eona ntlha ea bohlokoa ka ho fetisisa bakeng sa nako ea potoloho le boleng ba karolo. Mefuta ea setso e sebelisa likanale tsa ho pholisa tse phunngoeng ka ho otloloha, tseo hangata li sa lateleng mekhahlelo e rarahaneng ea likarolo, e leng se lebisang ho pholisong e sa lekanang, ho oa le linako tse telele tsa potoloho. Ansix Tech e hlola sena ka ho kenya tšebetsong likanale tsa ho pholisa tse entsoeng ka mokhoa o tšoanang tse entsoeng ka mekhoa ea ho eketsa. Metsi ana a bōpehileng joaloka 3D a bonahatsa sebopeho sa sekoti ka sebaka se tsitsitseng, ho netefatsa ho ntšoa ha mocheso ka mokhoa o ts'oanang. Tlhahiso ena e ncha e ka fokotsa nako ea ho pholisa—e leng 40-60% ea potoloho eohle—ka hoo e ka bang 28%. Ka ho boloka phallo ea metsi e matla (lipalo tsa Reynolds li pakeng tsa 4,000-8,000), li netefatsa katleho e phahameng ea phetisetso ea mocheso.

Sistimi ea Runner le Gating e etselitsoe ho fokotsa litšila le ho tlatsa hantle. Hangata Ansix Tech e sebelisa litsamaiso tsa ho matha tse chesang bakeng sa liphanele tsa ho lokisa mabone a hlooho, moo polasetiki e bolokoang e qhibilihisoa ka har'a hlobo. Sena se felisa litšila tse tiileng tsa sprue le tsa ho matha tse amanang le litsamaiso tsa ho matha tse batang, e leng se fanang ka poloko e tobileng ea thepa le ho nolofalletsa tlhahiso e iketsang haholoanyane. Sebaka sa heke—moo polasetiki e kenang ka har'a sekoti—se hlahlojoa ka hloko ka ho etsisa ho netefatsa ho tlatsa ho leka-lekaneng le ho fokotsa matšoao a bonahalang karolong e felileng.

Bakeng sa Khetho ea Tšepe ea Mold, Ansix Tech e khetha thepa ka bohlale ho latela bophahamo ba tlhahiso le litlhoko tsa likarolo. Bakeng sa liphanele tsa ho khabisa mabone a hlooho tse nang le bophahamo bo phahameng, tšepe ea hlobo e sa hloekang e thatafalitsoeng pele (P20+Ni) hangata e khethoa ka lebaka la ho hanyetsa ha eona mafome hantle, ho benya le ho sebetsa hantle ha eona. Bakeng sa libaka tse nang le mafome a mangata joalo ka liheke le li-slide tse tsamaeang, li-insert tsa tšepe ea lisebelisoa tsa H13 tse thatafalitsoeng li kenyelletsoa ho lelefatsa bophelo ba hlobo ka lipotoloho tse makholo a likete, ho fokotsa litšenyehelo tsa ho fokotsa litšenyehelo tsa lisebelisoa tsa nako e telele.

Tlhahiso ea Crucible: Ntlafatso ea Ts'ebetso le Tiisetso ea Boleng

Ka sesebelisoa se nepahetseng se hahiloeng, tlhokomelo e fetela ts'ebetsong ea ho enta ka ente, moo botsitso le ntlafatso li leng tsa bohlokoa ka ho fetisisa. Liphanele tsa ho khabisa mabone a hlooho li hlahisa liphephetso tse ikhethang: hangata li kholo, li na le botenya ba mabota bo fapaneng bo ka lebisang matšoao a ho sinka kapa likheo tsa kahare, 'me li hloka qetello e se nang sekoli ea bokaholimo ba Sehlopha sa A.

Ansix Tech e sebelisa melao-motheo ea Saense ea ho Bopa ho theha fensetere e tiileng ea ts'ebetso e hlalositsoeng ke data. Baenjiniere ba etsa Design of Experiments (DOE) ho ntlafatsa ka mokhoa o hlophisehileng liparamente tse kang mocheso o qhibilihang, boemo ba lebelo la ente, le khatello ea ho paka. Bakeng sa likarolo tse teteaneng, tse tloaelehileng ho potoloha libaka tsa ho kenya, ho sebelisoa leano la khatello ea ho paka e telele. Kamora ho tlatsa ka lekhetlo la pele, khatello e bolokoa nako e telele (mohlala, metsotsoana e 20-30) ho sutumelletsa thepa e eketsehileng ka har'a sekoti ha polasetiki e ntse e pholile le ho fokotseha, ho thibela matšoao a ho sila le ho netefatsa botsitso ba litekanyo.

Tafole ea 2: Papiso ea Mekhoa ea Sistimi ea ho Pholisa

Netefatso ea boleng e kentsoe hohle, eseng feela qetellong. Litsamaiso tsa ho lekola ts'ebetsong li latela liparamente tsa bohlokoa joalo ka khatello ea cavity le mocheso ka nako ea sebele. Lichate tsa Taolo ea Ts'ebetso ea Lipalopalo (SPC) lia bolokoa, li lumella tokiso hang-hang haeba ts'ebetso e sekamela meeling ea mamello. Karolo e 'ngoe le e 'ngoe ea *n*th e hlahlojoa ka boiketsetso bakeng sa liphoso tsa bokaholimo, 'me litlhahlobo tse tloaelehileng ka Coordinate Measuring Machines (CMM) li netefatsa hore litekanyo tsa bohlokoa li lula li le ka har'a tekanyetso. Mokhoa ona oa thibelo o netefatsa sekhahla sa chai sa pele se ka fetang 99%, e leng se fokotsang haholo litšenyehelo tsa litšila le tsa ho lokisa bocha.

Tlhahiso ea Boleng: Phokotso ea Litšenyehelo e Hlophisitsoeng le Phano e Tšepahalang

Boleng bo boholo ba Ansix Tech ho bahlahisi ba EV ke phokotso e kholo litšenyehelong tsohle tsa beng ba phanele ea ho khabisa mabone a hlooho. Sena se finyelloa ka leano le nang le mahlakore a mangata le hlaselang bakhanni ba jang chelete mohatong o mong le o mong oa mosebetsi.

Ntlafatso ea Thepa le Litšila: Ka moralo o nepahetseng oa heke le oa runner o nolofalitsoeng ke ketsiso, le ts'ebeliso ea litsamaiso tsa runner tse chesang, tšebeliso ea thepa le litšila lia fokotsoa. ​​Bokhoni ba k'hamphani ba ho khothaletsa thepa e theko e tlaase ka ho fetisisa e ntseng e fihlela litlhoko tsohle bo thibela boenjiniere bo feteletseng.

Bokgoni ba Ts'ebetso: Sistimi ea ho pholisa e lumellanang ke eona e ka sehloohong e tsamaisang ho boloka litšenyehelo. Ka ho fokotsa linako tsa potoloho, e eketsa ka ho toba tlhahiso ntle le matsete a eketsehileng a chelete. Mohlala, ho fokotsa potoloho ho tloha metsotsoana e 52 ho isa ho e 36 ho eketsa tlhahiso ea letsatsi le letsatsi ka 28%, e leng phaello e fetolang sekhahla sa tlhahiso.

Bokgoni ba Ts'ebetso: Linako tsa ho seta li nolofalitsoe ho sebelisoa mekhoa e tloaelehileng. Ansix Tech e bontšitse phokotso ea nako ea phetoho ea hlobo (ho seta) ka ho feta 68% ka tlhahlobo ea mokhoa le ntlafatso ea lintlha tsa motho, mokhoa le mochini.

Poloko e Tsamaiswang ke Boleng: Sekhahla se tlase sa diphoso se fihlelletsweng ka taolo ya boleng e kentsweng le botsitso ba tshebetso se fedisa ditjeo tse patehileng tsa ho hlopha, ho lokisa, le ho emisa ha mehala fekthering ya kopano ya moreki.

Kgokelo ya ho qetela ketane ya boleng ke ho paka le ho tlisa thepa. Ansix Tech e rala diterei tse ikgethileng, tse ka sebediswang hape tse ka sebediswang hape tse kenyang phanele e nngwe le e nngwe ya ho lokisa thepa, ho thibela tshenyo ya dipalangwang ho bokahodimo ba bohlokwa ba botle. Ba theha dikamano tse inehetseng tsa thepa mme ba fana ka ho latela thomello ka nako ya sebele, ba fihlella rekoto e tlalehilweng ya 99.7% ya thomello ka nako, e leng ntho ya bohlokwa bakeng sa bareki ba sebetsang ka ditsamaiso tsa thepa tse tlang ka nako e nepahetseng.

Qetello: Moralo oa Bokamoso ba Tlhahiso ea Likoloi

Mokhoa oa Ansix Tech oa tlhahiso ea liphanele tsa ho lokisa mabone a EV o emela ho feta pokello ea mekhoa e tsoetseng pele; ke filosofi e akaretsang, e kopaneng. Ka ho kenya ts'ebetso pele ka ketsiso le DFM, ho bopa bohlale ka har'a hlobo ka boeona, ho tseba mokhoa oa tlhahiso ka data, le ho netefatsa hore ho fanoa ka botlalo, k'hamphani e fetola ho bopa ka ente ho tloha tšebeletsong ea thepa ho ea tšebelisanong ea maano.

Indastering eo khatello ea litšenyehelo e sa khaotseng 'me boleng bo sa buisanoeng, Ansix Tech e fana ka moralo o khahlisang. Ba bontša hore ka boenjiniere bo bohlale le boitlamo ba ntlafatso ea tsamaiso, hoa khoneha ho fana ka likarolo tse seng feela tse bobebe, tse nepahetseng haholoanyane, le tse tšepahalang haholoanyane empa hape tse theko e tlaase haholo. Ha likoloi tsa motlakase li ntse li tsoela pele ho hlalosa bocha moralo oa likoloi, balekane ba kang Ansix Tech, ka boiphihlelo ba bona bo tebileng le mokhoa o tsamaisoang ke boleng, ba tla thusa haholo ho boneseng tsela e eang pele.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le phanele ea ho lokisa mabone a koloi ea motlakase, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

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