Li-blades/li-impeller tsa lifti tsa moea o pholileng
Li-blades/li-impeller tsa lifti tsa moea o pholileng
Bokgoni ba ho Phalla ha Moya ba Boenjiniere: Joang Ansix Theknoloji e Fokotsa Litšenyehelo ka Boqhetseke Tlhahisong ea Lifti tsa HVAC Impeller
BEIJING — Ka pelong e sa bonahaleng ea lifti ea sejoale-joale, karolo ea bohlokoa e sebetsa ka khutso—lehare la fene ea moea o pholileng kapa impeller. Karolo ena ea polasetiki ha e felle feela ho tsamaisa moea; e bohlokoa bakeng sa ho laola mocheso, ho netefatsa boiketlo ba bapalami, le ho boloka botšepehi ba litsamaiso tsa elektroniki tse bonolo. Ka lilemo tse fetang 28, Ansix Tech e ikhethile boenjiniere bo nepahetseng ba likarolo tsena tsa bohlokoa, e fetola litlhoko tse rarahaneng tsa bareki hore e be 'nete ea tlhahiso e phahameng. Tlhahlobo ea morao tjena, e tebileng ea projeke ea impeller ea lifti e entsoeng ka mokhoa o ikhethileng e senola filosofi ea tlhahiso e rarahaneng, e kopantsoeng ka ho toba moo liqeto tsa maano mohatong o mong le o mong—ho tloha ho ketsiso ea dijithale ho ea ho sephutheloana sa ho qetela—li entsoeng ho fana ka ts'epo e sa bapisoeng le e 'ngoe le e 'ngoe le poloko ea litšenyehelo tse kholo.
Genese: Saense ea Lintho tsa Bohlokoa le ea Maano
Leeto ho tloha mohopolong ho ea ho karolo ho Ansix Tech le qala ka tšebelisano-'moho ea moralo e shebaneng le Moralo oa Tlhahiso (DFM). Bakeng sa impeller ea lifti, lintho tsa bohlokoa li kenyelletsa ho eketsa katleho ea phallo ea moea (CFM), ho fokotsa lerata la ts'ebetso le ho thothomela, le ho netefatsa botsitso ba nako e telele tikolohong e kopaneng, e hlokang boiteko.
Baenjiniere ba qala ka ho theha mohlala o nepahetseng oa 3D, ba sebelisa melao-motheo ea mantlha ea DFM: ho tiisa botenya ba lebota bo lekanang ho thibela ho oa, ho kenyelletsa likhutlo tse lekaneng tsa ho hula bakeng sa ho ntša likarolo tse hloekileng, le ho sebelisa ribbing ea maano bakeng sa botšepehi ba sebopeho ntle le thepa e feteletseng. Netefatso ea 'mele e latela ka li-prototypes tse entsoeng ka mochini oa CNC ho tsoa ho boenjiniere-graHo tsoa ho polasetiki. Li-prototype tsena li hlahlojoa ka thata ka ho lekana ha li-engine corporation le liteko tsa pele tsa phallo ea moea le lerata, ho theha selika-likoe sa maikutlo se qetellang moralo pele ho matsete afe kapa afe a lisebelisoa tsa tlhahiso.
Khetho ea resin ea polasetiki ke lever ea motheo bakeng sa ts'ebetso le litšenyehelo. Bakeng sa li-impeller tsa lifti, litlhoko li thata: ho tiea ho hoholo, khanyetso e ntle ea ho hasana tlas'a mojaro o tsoelang pele, botsitso ba litekanyo ho pholletsa le ho feto-fetoha ha mocheso, 'me hangata, ho lieha ha mollo ka tlhaho (ho latela UL94). Bo-rasaense ba thepa ba Ansix Tech ba etsa tlhahlobo e hlokolosi, ba leka-lekanya litlhoko tsena khahlanong le 'nete ea moruo.
Bakeng sa projeke ea morao tjena ea lifti impeller, Ansix Tech e khothalelitse Polypropylene e matlafalitsoeng ka khalase ea 20% (PP-T20). Khetho ena ea maano e nkile sebaka sa thepa ea setso le e turang e thehiloeng ho nylon. Likhoele tsa khalase li matlafatsa matla le ho tiea ha polasetiki ea motheo, ha khanyetso ea tlhaho ea PP mongobong e netefatsa ts'ebetso e tsitsitseng libakeng tse mongobo tsa shaft. Qeto ena e le 'ngoe feela e bakile phokotso ea 15-25% ea litšenyehelo tsa thepa e tala bakeng sa moreki ntle le ho beha ts'ebetso ea karolo kotsing.
Sebōpi sa Digital: Tlhahlobo ea Phallo ea Hlobo le ho nepahala Moralo oa Hlobo
Ha thepa e kgethilwe, tlhokomelo e fetohela tlhahisong ya sebele. Tlhahlobo ya Phallo ya Mould (MFA) ke lejwe la motheo la Ansix Tech bakeng sa ho thibela diphoso tse turang tsa mmele. Ba sebedisa software e tswetseng pele ya ketsiso, baenjiniere ba bolela esale pele hore na polasetiki e qhibilihisitsweng e tla itshwara jwang ka hare ho hlobo.
Mohlala oa ho Tlatsa: Baenjiniere ba ntlafatsa libaka tsa heke ho netefatsa hore jiometri e rarahaneng ea impeller e tlatsoa ka nako e le 'ngoe - mahare a masesaane le setsi se teteaneng - ho thibela maraba a moea le mela e fokolang ea weld.
Ponelopele ea ho Pholisa le ho Hlakola: Software ena e supa matšoao a ka bang teng a ho teba le ho bolela esale pele ho senyeha ha leqephe ka lebaka la ho pholisa ho sa lekanang kapa ho fokotseha ha thepa. Litokiso li etsoa ka dijithale ho sebopeho sa kanale ea ho pholisa kapa jiometri ea karolo pele tlhahiso e qala.
Matla a Kgatelelo le Setlamo: Kgatelelo e hlokahalang ya ente le tonnage ya mochini di boletswe esale pele, ho netefatsa hore ho kgethwa mochine o nepahetseng wa tlhahiso.
Netefatso ena ya sebele ke sesebediswa se seholo sa ho qoba ditjeo, se hatellang dinako tsa ntshetsopele ka ho fihlela ho 40% mme se fedisa ka ho feletseng ho lokisa hlobo e turang.
Foromo ka boeona ke mosebetsi o motle oa boenjiniere ba ho nepahala. Bakeng sa tlhahiso ea li-impeller tse nang le bophahamo bo phahameng, Ansix Tech hangata e sebelisa meralo ea hlobo ea likoti tse ngata kapa ea malapa ho eketsa tlhahiso ka potoloho ea mochini. Litsamaiso tsa bohlokoa li entsoe ka hloko:
Khetho ea Tšepe ea Hlobo: Bakeng sa lipoleiti tse ka hare le tsa mantlha tse mamellang thepa e tletseng khalase e khorofo, tšepe e sa hloekang e seng e tiile (mohlala, S136H) e khethoa ka lebaka la ho hanyetsa ha eona ho phahameng, ho ba bonolo ho e phatsimisa le ho hanyetsa ho bola. Leano le nang le maemo a fapaneng le sebelisang limaraka tse fapaneng tsa tšepe bakeng sa likarolo tse seng tsa bohlokoa le ntlafatsa bolelele ba lisebelisoa le litšenyehelo.
Mekhoa e Phethahetseng ea ho Pholisa: Ansix Tech e kenya tšebetsong likanale tsa ho pholisa tse hatisitsoeng ka 3D tse kobehang hantle holim'a li-contour tsa li-impeller le hub. Ha li bapisoa le likanale tsa setso tse chekiloeng ka ho otloloha, boqapi bona bo nolofalletsa ho ntša mocheso ka mokhoa o ts'oanang, e leng habohlokoa bakeng sa ho fokotsa ho oa ha likarolo tse sa lekanang. Sephetho ke phokotso e kholo ea nako ea potoloho ea ho fihlela ho 28%, e leng se fokotsang ka ho toba litšenyehelo tsa karolo ka 'ngoe.
Ho Ntša le ho Ntša Mollo ho Ntlafalitsoeng: Sistimi ea hot runner hangata e sebelisoa ho felisa litšila tsa sprue tse batang, ho netefatsa tšebeliso ea thepa ea 100%. Heke e behiloe holim'a bokaholimo bo seng ba setlolo (mohlala, kahare ho impeller hub) bakeng sa masalla a fokolang. Ka lebaka la mahare a bonolo a impeller, sistimi ea ho ntša mollo e nang le mahlakore a mangata—e sebelisang li-ejector pins, matsoho le lipoleiti tsa stripper tse behiloeng hantle—e netefatsa hore karolo e lokolloa ntle le tšenyo.
Ho Tseba Tsamaiso: Tlhahiso, Netefatso, le Ntlafatso
Ho fetolela moralo oa dijithale hore e be tšepe e thatafetseng ho kenyelletsa ho sebetsa ka mokhoa o tsoetseng pele oa CNC, Electric Discharge Machining (EDM), le ho bentša ka letsoho ka boiphihlelo. Bothata bo boholo ke ho sebetsa ka mokhoa o rarahaneng, hangata ho fokotsa liprofaele tsa aerodynamic tsa mahare ka ho lekana ho hoholo ho pholletsa le masoba ohle. Ansix Tech e hlola sena ka theknoloji ea CNC ea li-axis tse ngata le metrology e sebetsang nakong ea ts'ebetso.
Esita le ka hlobo e phethahetseng, mokhoa oa ho enta ka ente o hlahisa liphephetso. Taolo ea warpage ke ea bohlokoa ka ho fetisisa, e laoloa ka ho pholisa ka mokhoa o leka-lekaneng le liprofaele tse nepahetseng tsa khatello ea ho tšoara. Ho ntša moea qetellong ea ho tlatsa ho thibela ho chesa, 'me lebelo la ente le laoloa ka hloko ho thibela liphoso tsa bokaholimo ho tsoa likhoeleng tsa khalase.
Ntlafatso ea ts'ebetso ke moo boitlamo ba Ansix Tech ba ho fokotsa litšenyehelo bo sebetsang ka botlalo. Khamphani e sebelisa melao-motheo ea Scientific Molding, e theha fensetere ea ts'ebetso e matla le e ka phetoang bakeng sa liphetoho tsa bohlokoa. Karolo e 'ngoe le e 'ngoe e hlahlojoa:
Phokotso ea Nako ea Potoloho: Ho ntlafatsa pholiso, liprofaele tsa lebelo la ente, le ho kenya tšebetsong boiketsetso ba roboto bakeng sa ho tlosa likarolo ho fokotsa metsotsoana ea bohlokoa potolohong ka 'ngoe.
Bokgoni ba Thepa le Matla: Disistimi tsa ho matha ka lebelo le phahameng di fedisa ditshila. Matsete metjhining ya ho etsa ente ya motlakase feela a ka fokotsa tshebediso ya matla ka ho fihla ho 60% ha ho bapiswa le mehlala ya hydraulic.
Ntlafatso ea Nako ea ho Seta: Bakeng sa merero e hlokang liphetoho tsa hlobo, mekhoa e nolofalitsoeng e lebisitse ho phokotsong ea nako ea ho seta e tlalehiloeng ka ho feta 68%, e leng se fokotsang nako ea ho seta.
Tekanyetso e sa Sekisetseng: Netefatso ea Boleng le Phano e Potlakileng
Boleng bo hlophisitsoe ts'ebetsong, eseng feela ho hlahlojoa qetellong. Sistimi ea Ansix Tech, e tšehelitsoeng ke litifikeiti tsa ISO 9001, IATF 16949, le ISO 13485, e pharalletse.
Tlhahlobo ea Sehlooho sa Pele (FAI): Tlaleho e felletseng ea litekanyo e sebelisang Mechini ea ho Lekanya ea Coordinate (CMM) e etsoa lithunyeng tsa pele tse tsoang hlobo ea tlhahiso.
Taolo ea Lipalopalo ea Ts'ebetso (SPC): Liparamente tsa bohlokoa tsa ts'ebetso joalo ka khatello ea sekoti le mocheso li hlahlojoa ka nako ea sebele ho netefatsa botsitso.
Teko ea Tshebetso e Sebetsang: Likarolo tsa sampole tse tsoang lihlopheng tsa tlhahiso li hlahlojoa ka tekanyo, lerata le phallo ea moea, ho netefatsa ts'ebetso joalo ka ha mehlala e ne e le joalo.
Ho utloisisa litlhoko tsa Just-In-Time (JIT) tsa liketane tsa phepelo tsa lefats'e, Ansix Tech e rala liphutheloana tse sireletsang, tse ka sebelisoang hape 'me e boloka marang-rang a thepa a nolofalitsoeng. Mokhoa oa bona o kopaneng—o kopanyang mekhahlelo ea projeke le ho tsamaisa liphetoho tsa 24/7 litseleng tsa bohlokoa—o netefatsa phano e potlakileng ntle le litšenyehelo tse phahameng, o fetola katleho ea tlhahiso hore e be monyetla oa ho potlakela 'marakeng bakeng sa bareki.
Qetello: Tšebelisano-'moho e Hahiloeng holim'a Tšepo le Boleng
Ho etsoa ha impeller ea lifti ea moea o pholileng ho Ansix Tech ke bopaki ba filosofi e tebileng. Ka boiphihlelo ba lilemo tse fetang 28, mechini ea ho etsa liente e 260 ho pholletsa le lifeme tse 'ne tsa machaba, le sehlopha sa batho ba 1,200, Ansix Tech e sebetsa e le molekane oa 'nete oa boenjiniere.
Ba fana ka boleng bo ikhethang ka ho ntlafatsa moruo oa karolo ho tloha qalong. Ka khetho ea thepa ea maano, ketsiso ea esale pele, theknoloji e ncha ea hlobo, le ntlafatso ea ts'ebetso e sa khaotseng, Ansix Tech e theola ka mokhoa o hlophisehileng litšenyehelo tsohle tsa beng ba bareki ba bona. Indastering eo ho nepahala, ts'epo le katleho ea litšenyehelo li sa buisanoeng, Ansix Tech e fana ka monyetla oa boenjiniere o lumellang bahlahisi ba lifti ho phahamela bahlolisani.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le li-blades/impeller tsa li-fene tsa lifti tsa moea o pholileng
, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
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