IME (In-Mold Electronics) PCBA encapsulation theknoloji hlobo

IME (In-Mold Electronics) PCBA encapsulation theknoloji hlobo

 

Enjene ea ho Lokisa: Ka Hare Ansix Mokhoa oa Phetoho oa Theknoloji oa ho Etsa Lihlahisoa tsa Elektroniki ka Mofuteng

 

Selelekela: Moo lisebelisoa tsa elektroniki li leng tengLipolasitiki tsa D Converge

In-Mold Electronics (IME) e emela moeli tlhahisong ea lisebelisoa tse bohlale, e kopanya ka mokhoa o se nang sekoli li-circuitry tse hatisitsoeng, li-sensor le li-LED hore e be karolo ea polasetiki e le 'ngoe, e nang le mahlakore a mararo. Theknoloji ena, ea bohlokoa bakeng sa ho theha li-dashboard tsa likoloi tsa moloko o latelang, li-interface tsa bongaka le lisebelisoa tsa bareki, e felisa mehato ea setso ea kopano. Motheong oa eona ho na le sesebelisoa se le seng, sa bohlokoa: hlobo ea ente. Hlobo ha se sesebelisoa feela empa ke sesebelisoa se nepahetseng haholo moo polasetiki, potoloho le likhatello tse feteletseng li kopanang teng. E etellang pele tšimo ena e khethehileng ke Ansix Tech, k'hamphani e ntlafalitseng bonono le saense ea tlhahiso ea hlobo ea IME hore e be taeo e pheta-phetoang ea ts'epo le ts'ebetso e sebetsang hantle. Sengoloa sena se kenella ts'ebetsong ea bona e felletseng, se senola kamoo likhetho tsa maano moralo, saense ea thepa, le taolo ea ts'ebetso li fetolelang ka kotloloho boleng bo phahameng le poloko ea bohlokoa ea litšenyehelo bakeng sa bareki ba bona ba lefats'e ka bophara.

 

Mokhahlelo oa 1: Moralo oa Motheo le Prototype ea Virtual

Leeto la hlobo ea IME ho Ansix Tech le qala khale pele boloko ba pele ba tšepe bo etsoa ka mechini. Le qala lefapheng la dijithale, moo sepheo sa moralo oa sehlahisoa se fetoleloang 'neteng e ka hlahisoang.

 

Mokgwa wa Mosebetsi o Kopantsweng wa CAD/CAE/CAM: Ansix e sebedisa sesebelisoa sa dijithale se kopantsweng ka botlalo, se sebedisang software e tswetseng pele ya CAD bakeng sa moralo wa 3D, e hokahaneng ka ho toba le CAE (Computer-Aided Engineering) bakeng sa ketsiso le CAM (Computer-Aided Manufacturing) bakeng sa tlhahiso ya tsela ya disebediswa. Kopanyo ena e se nang sekoli e thibela tahlehelo ya data mme e netefatsa hore temohisiso e tswang tlhahlobong e tsebisa ditaelo tsa tlhahiso ka ho toba.

 

Moralo oa Tlhahiso (DFM) le Tlhahlobo e Tsoetseng Pele ea Phallo ea Mongobo: Lejoe la motheo la mohato ona ke tlhahlobo e matla ea DFM, e tsamaisoang ke software e rarahaneng ea tlhahlobo ea phallo joalo ka Moldex3D. Baenjiniere ba etsisa e felletseng Setsebi sa ho Entaho hlahloba, ho sekaseka:

 

Mela e ka Pele ea Phallo le ea ho Weld: Ho bolela esale pele tsela ea phallo ea polasetiki ho netefatsa ho tlatsa le ho beha kapa ho tlosa mela e ka senyang botšepehi ba sebopeho kapa botle holim'a lipotoloho tse bonolo.

 

Di-Gradient tsa Kgatelelo le Thempereichara: Ho hlwaya dibaka tse nang le kgatello e feteletseng (e hlokang matla a hodimo a ho thiba) kapa phodiso e sa lekanang, e leng se lebisang kgatellong ya karolo le ho wa.

 

Ho Fokotsa le ho Bolela Pele ha Leqephe: Ho bolela esale pele ka nepo hore na karolo e tla senyeha joang ha e ntse e bata, ho lumella liphetoho tse lefelloang moralong oa hlobo ka boeona.

 

Potoloho ena ea prototyping ea sebele e pheta-phetoa. "Re tsamaisa li-simulation tse ngata," ho hlalosa moenjiniere e moholo oa ts'ebetso ea Ansix. "Phetoho e 'ngoe le e 'ngoe e ntlafatsa libaka tsa heke, litsamaiso tsa runner, le moralo oa kanale ea ho pholisa ho fihlela botsitso bo phethahetseng. Ke mona moo re thibelang liteko tsa 'mele le liphoso, e leng mokhanni oa bohlokoa ka ho fetisisa oa litšenyehelo ho etseng hlobo ea setso."

 

Mokhahlelo oa 2: Sebopeho sa Hlobo ea IME - Thepa ea Leano le Khetho ea Sistimi

Sebopeho sa 'mele ke mosebetsi o tsoileng matsoho oa boenjiniere ba mechini, moo thepa le sistimi e 'ngoe le e 'ngoe li khethoang bakeng sa mosebetsi o itseng, ho leka-lekanya ts'ebetso, ho tšoarella le litšenyehelo tsohle tsa beng.

 

Khetho ea Tšepe ea Hlobo - Mokokotlo oa Bophelo bo Bolelele: Ansix e beha ts'ebetso ea tekheniki pele ho litšenyehelo tsa tšepe ea pele, kaha boleng ba tšepe bo fokola haholo ha bo bapisoa le litšenyehelo tsa ho lokisa hlobo kapa ho hloleha pele ho nako. Khetho ea bona e nepahetse:

 

Mekoti le Metsoako: Bakeng sa thepa ea polasetiki e benyang haholo, e bonaletsang, kapa e mabifi, hangata li totobatsa tšepe ea alloy ea nickel-chromium-molybdenum e thatafalitsoeng joalo ka 1.2767 (X45 NiCrMo 16). Tšepe ena e fana ka bokhoni bo ikhethang ba ho bentša, ho ba thata haholo, le ho ba thata ka mokhoa o ts'oanang, e leng se etsang hore e hanele ho tsofala ha polasetiki e tletseng le ho khona ho boloka bokaholimo bo hloekileng ka lipotoloho tse makholo a likete.

 

Likarolo tsa Hot Runner le Li-Insert tse Hloahloa: Bakeng sa libaka tse nang le potoloho e feteletseng ea mocheso le ho tsofala, litšepe tse sebetsang ka mocheso tse kang 1.2344 (X40CrMoV5-1) li khethoa ka lebaka la matla a tsona a mocheso o phahameng le ho hanyetsa mokhathala oa mocheso.

 

Sistimi ea ho Pholisa - E Entsoe Bakeng sa Bokgoni: Ho Pholisa ho ikarabella bakeng sa 50-70% ea nako eohle ea potoloho ea ente. Ansix e sebelisa theknoloji ea ho pholisa ea conformal, moo likanale tsa metsi li hatisoang ka 3D ho latela libopeho tse nepahetseng tsa mokoti oa hlobo. Sena se fihlella ho ntšoa ha mocheso ka mokhoa o ts'oanang, se fokotsa linako tsa potoloho haholo. Habohlokoa ka ho fetisisa, ba etsa likanale tsena ho boloka phallo e sisinyehang (nomoro ea Reynolds >4000), e leng se eketsang katleho ea phetisetso ea mocheso ha e bapisoa le phallo ea laminar. Joalokaha ho bontšitsoe tafoleng e ka tlase, ho boloka pherekano ena ho hloka taolo e nepahetseng holim'a sekhahla sa phallo le bophara ba kanale.

 

Bophara ba kanale (di-inchi) Phallo e fokolang bakeng sa Pherekano @ 120°F (GPM)

0.250 0.31

0.375 0.42

0.500 0.51

Sistimi ea Heke le Runner: Heke ke kou ea bohlokoa moo polasetiki e qhibilihisitsoeng e kenang ka har'a sekoti. Bakeng sa IME, mofuta oa heke le sebaka li khethoa ho qoba ho lebisa phallo e phahameng ea khatello ka kotloloho ho lisebelisoa tsa elektroniki tse hatisitsoeng tse fokolang. Hangata Ansix e sebelisa liheke tsa submarine kapa liheke tsa pin-point tse ka khaoloang ka boiketsetso, ho netefatsa karolo e hloekileng le ho sireletsa potoloho e kenelletseng.

 

Sistimi ea ho Ntša Mollo: Ho ntša mollo ho lokela ho ba boreleli ka ho feletseng ho qoba ho kobeha kapa ho hatella PCBA e kopantsoeng. Ansix e rala litsamaiso tse nang le sebaka se seholo sa ho ntša mollo, e sebelisa lipoleiti tsa ejector tse tataisoang le ka linako tse ling ho ntša mollo ka thuso ea moea ho netefatsa hore karolo e bonolo ea IME e lokolloa ntle le ho sotha.

 

Mokhahlelo oa 3: Ts'ebetso le Phephetso ea Lisebelisoa tse Ikhethang ka IME

IME e baka liphephetso tse ikhethang tsa thepa. Plastiki e tlameha ho sireletsa potoloho, ho fana ka botsitso ba sebopeho, 'me hangata e fihlela thepa e itseng ea mocheso, motlakase, kapa taolo.

 

Saense ea Lintho tse Hlokahalang bakeng sa IME: Substrate hangata ke polyurethane ea thermoplastic (TPU), polycarbonate (PC), kapa polymer ea cycloolefin (COP). Lisebelisoa tsena li khethoa bakeng sa ho leka-lekana ha tsona ha phallo, ho hanyetsa tšusumetso, le ho lumellana le lienke tse tsamaisang motlakase. Litokelo tsa molao tsa morao-rao li totobatsa mekhoa e tsoetseng pele e sebelisang li-agent tse hokahanyang tse kang melamine formaldehyde e kopantsoeng le li-resin tsa thermoplastic ho ntlafatsa ho khomarela pakeng tsa polasetiki le likarolo tsa elektroniki tse hatisitsoeng. Bakeng sa lits'ebetso tse ikhethileng tse hlokang khanyetso e feteletseng ea lik'hemik'hale le tahlehelo e tlase ea dielectric, lisebelisoa tse kang PTFE (Polytetrafluoroethylene) li ka sebelisoa, leha litlhoko tsa eona tsa ts'ebetso li phahame ka lebaka la ntlha e phahameng haholo ea ho qhibiliha (~327°C) le litšobotsi tse ikhethang tsa phallo.

 

Liphephetso tsa ho Enta ka Ente le Litharollo tsa Ansix:

 

Ho Tlatsa ka Kgatelelo e Tlase: Ho bopa ka ente e tloaelehileng ho sebedisa kgatelelo e phahameng ho paka karolo. Bakeng sa IME, kgatelelo e feteletseng e ka tlosa kapa ya senya dipotoloho. Dibopeho tsa Ansix di etseditswe ho tlatsa ka kgatelelo e tlase ka ho fetisisa, tse fihlellehang ka ho matha ka ho leka-lekana hantle le diheke tse hlwailweng nakong ya tlhahlobo ya phallo.

 

Taolo ea Thempereichara: Mocheso oa hlobo o bohlokoa haholo. Ho chesa haholo, 'me polasetiki e ka senya likarolo tsa elektroniki; ho bata haholo, 'me polasetiki e ke ke ea phalla hantle ho koahela potoloho. Sistimi ea ho pholisa ea conformal ea Ansix e fana ka taolo e nepahetseng le e arabelang ea mocheso e hlokahalang.

 

Ho kenya moya: Moya o tshwerweng o ka baka ho tjheswa hodima polasetiki kapa ho tlatsa ho sa fellang. Ho kenya moya ka tsela e bohlale ho kenyelleditswe moralong wa hlobo dibakeng tse boletsweng esale pele ke tlhahlobo ya phallo ho dumella moya ho tswa.

 

Mokhahlelo oa 4: Ntlafatso, Boleng le Phano – Molemo oa Ansix

Mokhahlelo oa ho qetela o fetola sebōpeho se setle hore e be letlotlo le hlahisang phaello bakeng sa moreki.

 

Ntlafatso ea Ts'ebetso bakeng sa Bokgoni le Litšenyehelo: Ansix e sebelisa mekhoa ea lipalo-palo le ea algorithmic joalo ka Mokhoa oa Taguchi, Mokhoa oa Karabo ea Bokaholimo (RSM), le li-algorithms tsa hybrid GA-PSO ho fumana sete e ntle ka ho fetisisa ea liparamente tsa ts'ebetso (mocheso oa ho qhibiliha, lebelo la ente, khatello ea ho paka, nako ea ho pholisa). Mokhoa ona oa mahlale o fokotsa litšila, o fokotsa nako ea potoloho, 'me o netefatsa boleng bo tsitsitseng. Tšebeliso ea matla, e leng litšenyehelo tse kholo tsa ts'ebetso, e ntlafatsoa ka ho fumana "sebaka se monate" moo ho futhumatsa libarele ho fokotsang viscosity ea polasetiki ka katleho, ho fokotsa matla a hlokahalang bakeng sa ente.

 

Netefatso e Matla ea Boleng: Karolo e 'ngoe le e 'ngoe e tsoang hlobo ea Ansix e hlahlojoa ka mekhahlelo e mengata. Sena se kenyelletsa liteko tsa boholo khahlanong le mohlala oa pele oa CAD, liteko tsa ts'ebetso ea lisebelisoa tsa elektroniki tse kentsoeng, le liteko tsa khatello ea maikutlo bakeng sa ho khomarela pakeng tsa polasetiki le potoloho.

 

Ho Paka le ho Romela ka Potlako: Ka ho utloisisa hore nako ea ho se sebetse ke sera sa tlhahiso, Ansix Tech e nolofalitse ketane ea eona ea phepelo le thepa. Li-mold li kentsoe ka har'a liphutheloana tse ikhethileng, tse netefalitsoeng ho thibela tšenyo nakong ea lipalangoang, 'me linako tsa ho tlisa thepa li kenyelelitsoe morerong oa projeke ho tloha letsatsing la pele.

 

Qetello: Boleng ba Boenjiniere bo ka Nģ'ane ho Hlobo

Bokgoni ba Ansix Tech ba ho etsa hlobo ya IME PCBA encapsulation ha se feela taba ya ho aha sesebediswa; ke taba ya ho bopa tharollo e felletseng e fokotsang ditjeo tsohle tsa beng ba thepa bakeng sa bareki ba bona. Tlhahiso ya bona ya boleng e hlakile ebile e ka balwa:

 

Pholoso ea Litšenyehelo tsa Thepa: Ka DFM ea litsebi le ketsiso ea phallo, li fokotsa tšebeliso ea thepa ka ho ntlafatsa litsamaiso tsa li-runner le ho felisa moralo o feteletseng.

 

Poloko e Lebisitsoeng Bokgoning: Ho phodisa ka mokhoa o tloaelehileng le ntlafatso ea ts'ebetso ho ka fokotsa linako tsa potoloho ka 20-30%, joalo ka ha ho pakoa ke lithuto tsa linyeoe tsa indasteri tse bontšang phokotso ea nako ea potoloho ho tloha metsotsoana e 52 ho isa ho e 36. Sena se eketsa tlhahiso ka kotloloho mme se fokotsa litšenyehelo ka karolo.

 

Poloko ea Boleng le Tšepo: Ka ho khetha tšepe e thatafetseng hantle bakeng sa karolo ka 'ngoe le ho rala bakeng sa tlhokomelo, li lelefatsa bophelo ba hlobo le ho thibela ho emisoa ho kotsi ha tlhahiso.

 

Sebakeng sa tlholisano sa tlhahiso ea lisebelisoa tse bohlale, Ansix Tech e ipeha boemong ba eona eseng feela moetsi oa hlobo, empa e le molekane oa boqapi. Ba fana ka enjene e tšepahalang, e nepahetseng haholo e lumellang bareki ba bona ho tlisa lihlahisoa tse rarahaneng, tse kopantsoeng tsa IME 'marakeng ka potlako, ka boleng bo holimo, le ka litšenyehelo tse tlase tsa likarolo tsa ho qetela - ho fetola takatso ea theknoloji hore e be 'nete ea khoebo.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le hlobo ea theknoloji ea IME (In-Mold Electronics) PCBA encapsulation, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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