Izinto ezimbini zokubumba i-2K zesiphatho

IIMBONAKALO

• Izinto ezimbini zokubumba i-2K zesiphatho

  Ukubumba ngenaliti yesikhunta enemibala emibini kwiigobolondo zolawulo olukude lwesixhobo sezonyango bubuchwepheshe obusetyenziswa kakhulu ekwenzeni iigobolondo zolawulo olukude lwesixhobo sezonyango. Le teknoloji isebenzisa ukubumba ngemibala emibini kunye nomatshini wokubumba ngenaliti ukufaka imibala emibini eyahlukeneyo yezinto zeplastiki kwisikhunta, ukuze imveliso yokugqibela ibe nesiphumo semibala emibini.

  Iteknoloji yokujova isikhunta enemibala emibini ineempawu kunye neenzuzo ezilandelayo:

  Inkangeleko: Ukubumba ngenaliti enemibala emibini kunokwenza iqokobhe lesiphatho solawulo olukude lwezixhobo zonyango libe nenkangeleko engcono kunye nobume obungcono. Ngokusebenzisa izinto zeplastiki zemibala eyahlukeneyo, isiphumo esinemibala semveliso sinokufezekiswa kwaye ubuhle kunye nokuqatshelwa kwemveliso kunokuphuculwa.

  Ukubumba okudibeneyo: Ukubumba okumbini ngemibala emibini kunokufaka imibala emibini yezinto zeplastiki kwisikhunta ngaxeshanye ukuze kufezekiswe ukubumba okudibeneyo. Xa kuthelekiswa neenkqubo zendibano zemveli, ukubumba okumbini ngemibala emibini kunokunciphisa iinkqubo zokuhlanganisa, kuphucule ukusebenza kakuhle kwemveliso kwaye kunciphise iindleko.

  Ubunzima benkqubo: Itekhnoloji yokubumba i-mold enemibala emibini ineemfuno eziphezulu kuyilo lwe-mold kunye nenkqubo yokubumba i-injection. Ii-mold ezinemibala emibini kufuneka ziyilwe kwaye zenziwe, kwaye ixesha lokujova kunye nobushushu bezinto ezimbini zeplastiki kufuneka zilawulwe ukuqinisekisa ukuba imibala emibini yezinto zeplastiki inokudityaniswa ngokugqibeleleyo.

  Uluhlu olubanzi lwezicelo: Ubuchwepheshe bokubumba injection ye-mold yemibala emibini abufanelekanga kuphela ekwenzeni iishelufu zesibambo solawulo olukude kwizixhobo zonyango, kodwa bungasetyenziswa nakwimveliso yezinye iimveliso, ezinje ngeendawo zeemoto, iikheyiji zezixhobo zasekhaya, njl.njl.

  Itekhnoloji yokubumba i-mold enemibala emibini yegobolondo yesibambo esikude sezixhobo zonyango ifaka imibala emibini eyahlukeneyo yezixhobo zeplastiki kwi-mold ukuze kufezekiswe ukubumba okudibeneyo, okuphucula inkangeleko kunye nobume bemveliso, ngelixa ikwaphucula ukusebenza kakuhle kwemveliso kunye nokunciphisa iindleko.

• Inkcazelo yoMngundo
  Izixhobo zeMveliso:	I-ABS/PC Irabha ethambileyo: TPR
  Izinto zoMgquba:	S136ESR
  Inani leeCavities:	2+2
  Indlela Yokondla Ngeglu:	Umgijimi oshushu
  Indlela Yokupholisa:	Ukupholisa amanzi
  Umjikelo Wokubumba	42.5s

  
  
  

• Indlu yeplastiki okanye iqokobhe Uhlalutyo lokuhamba komngundo kunye noyilo lomngundo

  Uhlalutyo lokuhamba kwesikhunta sesikhunta semibala emibini yegobolondo leplastiki kunye noyilo lwesikhunta semibala emibini se-2K segobolondo:

  Uhlalutyo lokuhamba komngundo:

  a. Qokelela ulwazi olufanelekileyo malunga neqokobhe leplastiki, kuquka ubungakanani, imilo, izinto ezisetyenzisiweyo, njl.

  b. Sebenzisa isoftware yohlalutyo lokuhamba komngundo ukungenisa imodeli yeCAD yeqokobhe kwaye usete iiparameter zenkqubo yokubumba umngundo, ezifana nesantya sokujova, ubushushu, uxinzelelo, njl.

  c. Yenza uhlalutyo lokuhamba komngundo ukuze kulinganiswe ukuhamba komngundo, ukuzaliswa, ukupholisa kunye nezinye iinkqubo ngexesha lenkqubo yokubumba ngenaliti ukuze kuvavanywe ukusebenza kokuzaliswa, amaqamza, imifanekiso emfutshane kunye nezinye iziphene zeqokobhe, kwaye kuphuculwe iiparameter zenkqubo yokubumba ngenaliti.

  Uyilo lwe-Shell 2K olunemibala emibini:

  a. Ngokusekelwe kwiziphumo zohlalutyo lokuhamba komngundo, misela isakhiwo kunye nobukhulu begobolondo le-2K elinemibala emibini. Ukuqwalasela imilo kunye neemfuno zegobolondo, yila isakhiwo esifanelekileyo sesikhunta, kubandakanya umngxuma wesikhunta, umongo wesikhunta, inkqubo yokususa, inkqubo yokupholisa, njl.

  Ngexesha lohlalutyo lokuhamba kwesikhunta kunye nenkqubo yoyilo lwesikhunta esineemibala emibini ye-2K, kufuneka kuqatshelwe la manqaku alandelayo:

  Qinisekisa ukusebenza kokuzalisa kweqokobhe: ngohlalutyo lokuhamba komngundo, phucula iiparameter zenkqubo yokubumba ngenaliti ukuqinisekisa ukusebenza kakuhle kokuzalisa kweqokobhe kwaye uphephe iziphene.

  Uyilo lwenkqubo yokupholisa: Yila inkqubo yokupholisa ngokufanelekileyo ukuqinisekisa isiphumo esihle sokupholisa ngexesha lenkqubo yokubumba ngenaliti kwaye uphephe iingxaki ezinje ngokuguquguquka kweqokobhe kunye nokuncipha.

  Uyilo lwenkqubo yokususa igobolondo: Ngokwemilo neemfuno zegobolondo, yila inkqubo yokususa igobolondo efanelekileyo ukuqinisekisa ukuba igobolondo linokususwa kakuhle kwaye kuthintelwe umonakalo kunye nokuguquka.

  Ngamafutshane, kuhlalutyo lokuhamba kwesikhunta sesikhunta semibala emibini yeplastiki kunye noyilo lwesikhunta semibala emibini se-2K segobolondo, kuyimfuneko ukwenza uhlalutyo lokuhamba kwesikhunta, ukwenza ngcono iiparameter zenkqubo yokubumba ngenaliti, ukuyila isakhiwo kunye nobukhulu obufanelekileyo besikhunta, ukumisela inkqubo yokubumba ngenaliti yemibala emibini, kunye nokwenza uyilo oluneenkcukacha lwesikhunta. . Ngoyilo olufanelekileyo kunye nolawulo, izindlu ezibunjiweyo ze-injection yemibala emibini zinokufunyanwa.
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• Inkqubo yokuvelisa isikhunta kunye nokukhethwa kwezinto zemveliso izindlu zeplastiki okanye iqokobhe

  Ukwenziwa kwesikhunta esinemibala emibini kunye nokukhethwa kwezinto zokubumba ngenaliti ezinemibala emibini kwiigobolondo zesiphatho esikude sesixhobo sezonyango yinkqubo enzima nebalulekileyo efuna ukuqwalaselwa ngokubanzi kwezinto ezininzi. Nazi ezinye iinkcukacha ngezi nkalo zimbini:

  Ukwenziwa kunye nokulungiswa kweenkuni ezinemibala emibini zeegobolondo zesibambo solawulo olukude zezixhobo zonyango:

  Ukwenziwa kunye nokulungiswa kwee-molds ezinemibala emibini zezixhobo zonyango ezilawulwa kude yinkqubo enzima efuna iinjineli ezinamava kunye neengcali ukuba ziyigqibe. La manyathelo aqhelekileyo okwenziwa kwemveliso alandelayo:

  1. Uyilo lweMold: Okokuqala, kufuneka uyilo lweMold, kuquka uyilo lwesakhiwo semveliso, uyilo lwesakhiwo seMold, uyilo lwenkqubo yeJekiseni, njl. IiMold ezinemibala emibini zihlala zineyunithi ezimbini okanye ngaphezulu zeJekiseni, iyunithi nganye yeJekiseni ihambelana nombala omnye wezinto zeplastiki. Uyilo lweMold kufuneka luqwalasele iimfuno zenkqubo yokutshintshana kweJekiseni yemibala emibini yezinto zeplastiki, kuquka ulandelelwano lweJekiseni, indawo yeJekiseni, ulwakhiwo lwemveliso, njl.

  2. Ukwenziwa kweMold: Ukwenziwa kweMold yinkqubo yokucubungula ngokuchanekileyo efuna ukusetyenziswa kwezixhobo kunye neenkqubo eziphambili zokucubungula. Ihlala ibandakanya ukwenziwa kweCNC, ukwenziwa kwe-electric discharge machining, ukusika ucingo kunye nezinye iinkqubo ukuqinisekisa ukuchaneka kokwenziwa kunye nomgangatho womphezulu weMold.

  3. Ukulungisa isikhunta: Emva kokuba kugqityiwe ukwenziwa kwesikhunta, kufuneka kwenziwe ukulungisa isikhunta. Ngexesha lenkqubo yokulungisa isikhunta, iiparameter zenkqubo yokulungisa inaliti kufuneka zilungiswe kwaye zilungiswe ukuqinisekisa ukuba imibala emibini yezinto zeplastiki inokufakwa kakuhle ngokutshintshana kwaye yakhe imbonakalo elindelekileyo.

  4. Uvavanyo lwe-mold kunye nolawulo lomgangatho: Yenza uvavanyo lwe-mold, kwaye iimveliso ezivelisiweyo kufuneka zihlolwe ubukhulu kunye nembonakalo ukuqinisekisa umgangatho kunye nokusebenza kwemveliso. Kwangaxeshanye, kufuneka ulawulo kunye novavanyo lomgangatho wemveliso, kubandakanya ukulinganiswa kobukhulu, ukuhlolwa kwembonakalo, uvavanyo lwamandla, njl.

  Ukukhetha izinto zokubumba ngenaliti ezinemibala emibini:

  Iqokobhe lesiphatho solawulo olukude sezixhobo zonyango lidla ngokufuna ukwenziwa ngezinto zeplastiki ezihlangabezana nemigangatho efanelekileyo yezixhobo zonyango, ngelixa ukubumba ngenaliti enemibala emibini kufuna ukukhethwa kwezinto zeplastiki ezinemibala emibini eyahlukileyo. Ezi zilandelayo zezinye zezinto zokubumba ngenaliti enemibala emibini ezisetyenziswa rhoqo:

  
  

  1. I-ABS+PC: Izinto ze-ABS+PC zinokumelana okuhle kakhulu nempembelelo kunye nokumelana nobushushu, kwaye zifanelekile ekwenzeni iikheyiji zezixhobo zonyango. Kwangaxeshanye, izinto ze-ABS+PC zikwafanelekile kwi-injection molding enemibala emibini, enokwanelisa iimfuno zembonakalo yemveliso.

  2. I-PA66+ABS: Izinto ze-PA66+ABS zinokumelana nokuguguleka okuhle kunye nokumelana neekhemikhali, kwaye zifanelekile ekwenzeni izikhongozelo zezixhobo zonyango. Izinto ze-PA66+ABS zikwafanelekile ekubumbeni inaliti enemibala emibini, enokwanelisa iimfuno zembonakalo yemveliso.

  3. I-TPE+TPE: Izinto ze-TPE+TPE zinemibala emibini eyahlukeneyo yezinto ze-thermoplastic elastomer, ezifanelekileyo ekwenzeni amagobolondo ezixhobo zonyango. Izinto ze-TPE+TPE zikwafanelekile kwi-injection molding enemibala emibini, enokwanelisa iimfuno zembonakalo yemveliso.

  Xa ukhetha izinto zokubumba ezinemibala emibini, kuyimfuneko ukuqwalasela iimpawu zomzimba, iimpawu zeekhemikhali, ukusebenza kokucubungula kunye nezinye iimfuno zezinto ukuqinisekisa ukuba izinto zinokuhlangabezana neemfuno zokusetyenziswa kunye neemfuno zembonakalo yemveliso.

  Oku kungasentla kukwazisa ngokubanzi ngokwenziwa nokucutshungulwa kweenkuni ezinemibala emibini zezixhobo zonyango kunye nokukhethwa kwezinto zokubumba ezinemibala emibini. Ndiyathemba ukuba kuya kukunceda. Ukuba ufuna ulwazi oluthe kratya, nceda udibane nomenzi weengcali zokwenza kunye nokulungisa iinkuni.

  Ukuchaneka kokucubungula kunye nolawulo lobungakanani: Qinisekisa ukuba ukuchaneka kokucubungula kunye nobukhulu beendawo zokubumba ziyahlangabezana neemfuno zokuqinisekisa umgangatho kunye nozinzo lokubumba ngenaliti.

  Kwinkqubo yokwenziwa kwee-molds zeplastiki ezinemibala emibini kunye nokusetyenziswa kwe-2K ABS/PC efakwe i-TPR kwiigobolondo, kuyimfuneko ukukhetha iteknoloji yokucubungula efanelekileyo kunye nezixhobo ukuqinisekisa ukuchaneka kokucubungula kunye nolawulo olunemilinganiselo. Ngokuphathelele ukhetho lwezinto zegobolondo, qwalasela iimfuno zegobolondo kunye nendawo yokusetyenziswa, kwaye ukhethe izinto ze-TPR zegobolondo ezifakwe i-2K ezinemibala emibini ze-ABS/PC ezineempawu ezilungileyo zoomatshini, ukumelana nokuguguleka kunye nokumelana neekhemikhali. Ngenkqubo yokuvelisa efanelekileyo kunye nokukhethwa kwezinto, iigobolondo ezifakwe i-injection ezinemibala emibini zinokufezekiswa.

• Indlu yeplastiki okanye iqokobhe Imveliso enkulu kunye nolawulo loMgangatho

  Ukuveliswa ngobuninzi kwe-mold injection molding yemibala emibini yee-shells zezixhobo zonyango ezikude, ukuphuculwa kokusebenza kakuhle kwemveliso ngobuninzi, ulungelelwaniso lwezixhobo ezizenzekelayo, ulawulo lweendleko zenkqubo, kunye nokuqinisekiswa komgangatho wemveliso:

  Ngophuhliso oluqhubekayo lwemarike yezixhobo zonyango kunye nokwanda kwemfuno, ukuveliswa kweegobolondo zeziphatho zezixhobo zonyango kukwajongene nemfuno yokuveliswa ngobuninzi. Kwinkqubo yokuveliswa ngobuninzi, kubaluleke kakhulu ukuphucula ukusebenza kakuhle kwemveliso, ukunciphisa iindleko, kunye nokuqinisekisa umgangatho wemveliso. Itekhnoloji yokujova isikhunta enemibala emibini kwiigobolondo zeziphatho zezixhobo zonyango inokufezekisa ukuphuculwa kokusebenza kakuhle kwimveliso ngobuninzi, uqwalaselo lwezixhobo oluzenzekelayo, ulawulo lweendleko zenkqubo kunye nokuqinisekiswa komgangatho wemveliso ngale miba ilandelayo.

  Ukulungiswa kwenkqubo kunye noqwalaselo lomgca wemveliso oluzenzekelayo

  Kwinkqubo yokuvelisa ngobuninzi, ukusebenza kakuhle kwemveliso kunokuphuculwa kwaye iindleko zomsebenzi zincitshiswe ngokwenza ngcono inkqubo kunye nokumisela imigca yemveliso ezenzekelayo. Okokuqala, inkqubo yokubumba ngenaliti iyaphuculwa, kwaye isantya sokubumba kunye nomgangatho wokubumba ziyaphuculwa ngokulungelelanisa iiparameter zomatshini wokubumba ngenaliti kunye nokwenza ngcono isakhiwo sokubumba. Okwesibini, ngokulungiselela imigca yemveliso ezenzekelayo, ukubumba ngenaliti ezenzekelayo, ukususwa, ukuvavanywa, ukupakisha kunye nezinye iinkqubo zinokufezekiswa ukunciphisa ukungenelela ngesandla kunye nokuphucula ukusebenza kakuhle kwemveliso.

  Ukwenziwa ngcono koyilo lwesikhunta kunye nokuveliswa

  Isikhunta sisitshixo sokubumba ngenaliti enemibala emibini kwiqokobhe lesiphatho esikude sezixhobo zonyango. Kwinkqubo yokuvelisa ngobuninzi, ukusebenza kakuhle kwemveliso kunokuphuculwa kwaye iindleko zincitshiswe ngokwenziwa ngcono koyilo lwesikhunta kunye nokuveliswa. Okokuqala, ngokwenza ngcono isakhiwo sesikhunta kunye nokukhethwa kwezinto, ixesha lokuvula isikhunta kunye nexesha lokupholisa liyancitshiswa, kwaye umjikelo wokubumba ngenaliti uyaphucuka. Okwesibini, ngoyilo lwesikhunta esineengxangxasi ezininzi kunye nenkqubo yokutshintsha isikhunta ezenzekelayo, ukubumba ngenaliti eneengxangxasi ezininzi ngaxeshanye kunye nokutshintshwa kwesikhunta ngokukhawuleza kuyafezekiswa ukuphucula ukusebenza kakuhle kwemveliso.

  Ulawulo lweNkqubo kunye noQinisekiso loMgangatho

  Kwimveliso yobuninzi, ulawulo lwenkqubo kunye nokuqinisekiswa komgangatho kubaluleke kakhulu. Ngokuseka inkqubo epheleleyo yolawulo lwenkqubo, iiparameter zenkqubo yokubumba ngenaliti, ubushushu bokubumba, umgangatho wezinto zeplastiki, njl. ziyajongwa kwaye zihlengahlengiswe ukuqinisekisa ukuhambelana kunye nokuzinza komjikelo ngamnye wemveliso. Kwangaxeshanye, ngokuseka iinkqubo zokuhlola nokulawula umgangatho ezingqongqo, iimveliso kumjikelo ngamnye wemveliso ziyavavanywa kwaye zihlolwe ukuqinisekisa ukuba umgangatho wemveliso uyahlangabezana neemfuno.

  Ulawulo lwekhonkco lokubonelela ngeenkonzo kunye nolawulo lweendleko

  Kwinkqubo yokuvelisa ngobuninzi, ulawulo lwekhonkco lokubonelela kunye nolawulo lweendleko nazo zibaluleke kakhulu. Ukuqinisekisa ukunikezelwa okuzinzileyo kunye nomgangatho wezinto ezikrwada ngokusebenzisana kunye nokulungelelanisa nababoneleli. Kwangaxeshanye, ulawulo lweendleko kunye nokunciphisa kufezekiswa ngokuphucula inkqubo yemveliso kunye nokunciphisa iindleko zemveliso.

  Ukuveliswa ngobuninzi kwe-mold injection molding yezixhobo zonyango, iishelufu zesibambo esikude kufuneka kufezekiswe ngokwenziwa ngcono kwenkqubo kunye nokulungiswa komgca wemveliso ngokuzenzekelayo, uyilo lwe-mold kunye nokwenza ngcono imveliso, ulawulo lwenkqubo kunye nokuqinisekiswa komgangatho, ulawulo lwekhonkco lokubonelela kunye nolawulo lweendleko. La manyathelo anokuphucula ukusebenza kakuhle kwemveliso, anciphise iindleko, aqinisekise umgangatho wemveliso, kwaye ahlangabezane neemfuno zemveliso enkulu.

  Ukuze kwenziwe ubuninzi bokubumba i-injection yeplastiki ngemibala emibini kunye nolawulo lomgangatho wee-2K ze-ABS/PC ezifakwe i-TPR shells ezinemibala emibini, kuyimfuneko ukwenza izicwangciso zemveliso ezifanelekileyo kunye neeshedyuli, ukulawula izixhobo zemveliso kunye neeparamitha zenkqubo, ukuqinisekisa umgangatho kunye nokunikezelwa okuzinzileyo kwezinto eziluhlaza, kunye nokujonga nokulawula inkqubo yemveliso, ukuseka inkqubo epheleleyo yokuhlola umgangatho, ukuqhuba uphuculo lwenkqubo kunye nokwenza ngcono okuqhubekayo, kunye nokubonelela ngoqeqesho kunye nokuphuculwa kwezakhono. Ngale milinganiselo, ukuveliswa kobuninzi bokubumba i-injection esemgangathweni ophezulu kunye nokuqinisekiswa komgangatho wemveliso kunokufezekiswa.