10g, 20g, 30g white or transparent thick-walled cream jars for dispensing
FEATURES
Hard Asset Foundation — Building Customer Trust Through Infrastructure
1.1 Mold Manufacturing Equipment: Precision That Eliminates Defects
Technical Capability: Ansix Tech operates a complete mold manufacturing system equipped with 5-axis high-speed machining centers capable of achieving 0.002mm precision on complex curved surfaces.
Customer Value Translated: For your thick-walled cream jars, this extreme precision means:
Flawless parting lines — No visible seams on jar surfaces that could compromise product aesthetics and brand image
Elimination of burrs — Zero post-mold manual deflashing, reducing secondary processing costs by 3-5% per unit
Perfect mating surfaces — Seamless closure between jar body and cap, preventing product leakage that could lead to customer complaints and returns
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Mold Description
Product Materials:
PET ETG PS AS PP
Mold Material:
S136ESR
Number of Cavities:
8
Glue Feeding Method:
Hot runner
Cooling Method:
Water cooling
Molding Cycle
42.5s

- The mold manufacturing process and product material selection
Additionally, Ansix’s slow wire EDM capabilities enable machining of micro-holes down to 0.03mm and narrow slots with exceptional accuracy, critically important for thin-wall sections of the jar where deformation risks are highest. With an automated machining rate of 70% and over 30,000 molds manufactured since establishment, precision is embedded in every step of the process.
1.2 Injection Molding Machine Fleet: Scale That Delivers Consistency
Technical Capability: Ansix operates 260 injection molding machines across four production facilities in China and Vietnam, with clamping force ranging from 30 tons to 2,800 tons, covering a total floor area of approximately 200,000 square meters. The company employs over 1,200 people, including more than 200 design engineers.
Customer Value Translated: For your 10g-30g cream jar production:
Perfect machine-to-product matching — Medium-tonnage servo-electric machines precisely calibrated for your small to medium cosmetic containers ensure optimal energy consumption and cycle efficiency
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Batch-to-batch consistency — All-servo electric drives maintain ±0.1% repeatable precision, ensuring every jar from your first batch of 10,000 pieces to your millionth piece is dimensionally identical
Volume flexibility — Whether you need 50,000 units or 5 million, the machine capacity scales seamlessly without compromising quality
1.3 Quality Inspection Equipment: Data That Eliminates Surprises
Technical Capability: Ansix deploys coordinate measuring machines (CMM) and optical inspection systems for comprehensive quality verification. Every mold undergoes full dimensional reporting prior to shipment, with critical dimension CPK ≥1.33.
Customer Value Translated:
Certified quality documentation — Full dimensional inspection reports provided with every mold, eliminating costly discovery-phase rework at your facility
Statistical process confidence — CPK ≥1.33 ensures your production line operates with less than 0.006% defect rate potential
ISO-compliant systems — Ansix holds ISO9001, ISO14001, IATF16949, and ISO13485 certifications, meeting the most stringent quality requirements for cosmetic and medical packaging
Part II: Mold Manufacturing Excellence — Translating Metrics into Tangible Customer Value
The mold is not just a tool—it is a customer‘s revenue-generating asset. Ansix’s approach to mold design and manufacturing focuses on delivering four core customer benefits: extended lifespan, guaranteed precision, rapid delivery, and low maintenance costs.
2.1 Mold Lifespan: Predictable, Extended, and Guaranteed
Technical Capability: Based on material selection matched to application, Ansix delivers molds with predictable service life. Typical material selection includes P20 for mold bases and premium tool steels for cavity and core components including S136, 2344, 8407, SKD11/61, DC53, M340/4Cr13/9Cr18, NAK80, and H13.
Customer Value Translated:
For thick-walled cream jars in PMMA or SMMA, mold life of 1 million shots before any significant wear
For glass-filled or abrasive cosmetic materials, 500,000 cycles guaranteed
This predictability eliminates the risk of unplanned mold failure that could shut down your production line for weeks, costing thousands in lost revenue. More importantly, Ansix provides materials certification reports and heat treatment curves for full transparency.
2.2 Precision Tolerances: Defect-Free Parts from First Shot
Technical Capability: Ansix achieves conventional structural tolerances of ±0.05mm with capability for precision parts down to ±0.005mm.
Customer Value Translated: For thick-walled jars, precise tolerances eliminate the most costly production issues:
No leakage — Tight dimensional control ensures the jar thread and cap seal consistently, eliminating returns and brand damage
No assembly rejects — 100% fit guaranteed, eliminating costly manual sorting operations
Beautiful aesthetic surfaces — Mirror-polished molds (Ra ≤ 0.05μm) deliver crystal-clear transparency for high-end cosmetic products
2.3 Mold Types: Optimized for Production Volume and Efficiency
Technical Capability: Ansix manufactures a full range of mold types including hot runner molds (reducing material waste), multi-cavity family molds, stack molds (doubling efficiency), two-shot/multi-material molds, and high-gloss molds for transparent applications.
Customer Value Translated:
Hot runner systems eliminate cold runners, reducing material waste by 15-30% compared to cold runner molds
Multi-cavity layouts produce 4, 8, 16 or more jars per cycle, directly increasing your output capacity
Stack molds double production output on the same machine footprint, dramatically reducing per-unit manufacturing cost
2.4 Gate and Runner Design: Optimized for Flawless Cosmetic Surfaces
Technical Capability: Through advanced Moldflow analysis, Ansix pre-determines weld line locations, air trap positions, and flow imbalances before steel is cut. The gate design is optimized for balanced filling and superior surface quality.
Customer Value Translated:
No visible gate marks — The gate location is strategically placed on non-cosmetic surfaces such as the jar bottom or thread area
No knit lines — Moldflow analysis predicts and eliminates flow lines that would compromise the “crystal clear” aesthetic of transparent jars
No residual stress — Optimized filling patterns eliminate internal stresses that could cause premature cracking or crazing
2.5 Delivery Timeline: From Design to Production-Ready with No Shortcuts
Technical Capability: Ansix maintains a compressed but quality-focused mold delivery timeline:
Mold Complexity Standard Timeline Expedited Timeline
Simple molds (basic jar body) 25-30 days 20-22 days
Medium complexity (jar with thread + multi-cavity) 35-40 days 28-32 days
Complex molds (2K, stack molds) 45-55 days 35-40 days
Customer Value Translated: Expedited timelines are never achieved by cutting validation steps. All T0, T1, T2, and T3 trials are performed with full dimensional reporting after each iteration. You receive production-ready samples with full CPK data—guaranteeing your production launch is on schedule without quality surprises.
Part III: Injection Molding Process Control — Eliminating Customer Quality Anxiety
Customers fear quality issues that directly impact their business: sink marks that ruin cosmetic appearance, flash that requires costly secondary finishing, dimensional instability across batches, and color inconsistency.
3.1 Process Standardization: Data That Guarantees Consistency
Technical Capability: Ansix integrates MES (Manufacturing Execution System) across all injection molding machines, locking process parameters—temperature, pressure, velocity, and cycle time—into the system with access restricted to engineering personnel only. First-article and last-article inspections are performed on every batch.
Customer Value Translated:
No operator-induced variation — Once the optimal process is established for your jars, it is locked into MES and cannot be altered without multi-level authorization
100% traceability — If a quality issue occurs, MES traces exactly when and where it happened and identifies root cause within minutes
24/7 production confidence — Night shifts produce the same quality as day shifts because machines run autonomously, not dependent on operator experience
3.2 Dimensional Stability: Parts That Fit Perfectly, Every Time
Technical Capability: Ansix employs mold temperature controllers with zone-specific control, maintaining core-to-cavity temperature differential within 2°C to eliminate warpage.
Customer Value Translated: For a sample validated product, batch-to-batch critical dimension variation is maintained below 0.02mm across three consecutive weeks of production. This ensures your high-speed automated filling line never jams from dimensional inconsistency, and manual capping assembly never rejects parts.
3.3 Aesthetic Quality Grade: Cosmetic-Grade Surfaces Guaranteed
Technical Capability: Ansix achieves specific surface quality grades across different cosmetic applications:
Application Requirement Ansix Capability
Transparent PMMA/SMMA jars No bubbles, no flow marks Mold cavity polished to SPI-A1 (Ra ≤ 0.012μm) with optimized venting
Matte white jars Consistent opacity, no sink marks Precision-controlled holding pressure, pack-out optimization
Silk-screen/printed jars ±0.1mm print registration Mold engineered with deformation compensation allowance
Customer Value Translated: For transparent jars, the extreme level of mold polishing ensures light transmittance comparable to glass, elevating perceived product value. For printed jars, tight registration tolerance ensures logos and product information appear precisely where intended, reinforcing brand presentation.
3.4 Special Material Capabilities: Expertise That Handles Your Exact Formulation
Technical Capability: Ansix has production-proven expertise molding virtually all cosmetic-grade thermoplastics including PMMA, SMMA (acrylic copolymer), PC, PET/PETG, ABS, SAN, PP, PE, and advanced engineering materials such as PC/ABS, PPS+40%GF, PEEK, PA6+GF30, PBT, LCP, and Liquid Silicone Rubber (LSR) for gasket sealing applications.
Customer Value Translated: Whether your jar requires FDA 21 CFR compliance, USP Class VI biocompatibility certification, or specific UV resistance up to 3,000 hours, Ansix has the material expertise and process validation experience to guarantee compliance.
Part IV: Full-Process Service — Reducing Customer’s Total Cost of Ownership
Many mold manufacturers make their money on mold production and leave the customer to bear the cost of downstream problems. Ansix takes a different approach—systematic cost reduction across the entire project lifecycle.
4.1 Early DFM Engagement: Problems Solved Before They Cost Money
Technical Capability: Prior to mold fabrication, Ansix delivers a comprehensive DFM (Design for Manufacturability) analysis report, including draft angle recommendations, wall thickness optimization suggestions, gate location selection, and ejector pin mark position allowances.
Customer Value Translated: The DFM process is completed at zero upfront cost and prevents:
Mold rework costs — No structural modifications after steel cutting (up to 50% of original mold cost savings)
Production delays — No surprises during T0 trial that require 2-4 weeks of redesign
Quality compromise — No compromising cosmetic appearance or functional requirements to accommodate mold limitations
4.2 Scientific Sampling and Validation: No Guesswork, Full Transparency
Technical Capability: Ansix provides T0 to T3 trial samples, accompanied by an improvement report after each stage. Quick-change insert capabilities allow rapid evaluation of alternative gating, cooling, or ejection configurations without re-cutting the entire mold.
Customer Value Translated:
T0 (first shot) — You see actual parts within 4 weeks of DFM approval, not months of waiting
T1 (iterative improvement) — Any dimensional or quality issues are addressed, with all modifications documented transparently
T2 (final tuning) — Process optimization completes with all CPK targets met
T3 (production validation) — Full 100-500 shot trial run provides real-world yield and cycle time data before mass production starts
4.3 Volume Production with Statistical Validation: No Surprises in Mass Production
Technical Capability: Ansix conducts a formal pre-production trial of 100 to 500 shots before full-scale production, including complete yield analysis, CPK calculation for all critical dimensions, and cycle time validation.
Customer Value Translated: No surprises when scaling to full production. You receive documented evidence that your part meets specifications consistently before a single full production run begins.
4.4 Post-Mold Service and Spare Parts: Lifetime Performance Assurance
Technical Capability: Ansix includes a complete set of spare wear parts (ejector pins, core inserts, interchangeable cavity inserts) delivered with every mold. Full mold maintenance is recommended every 200,000 cycles, with lifetime repairs available at cost-plus pricing.
Customer Value Translated:
No production stoppages — Spare parts on hand eliminate unplanned downtime when normal wear occurs
Fixed maintenance costs — Predictable mold maintenance costs with no surprise emergency repair fees
Extended mold life — Proactive maintenance preserves mold precision, extending effective service life by 30-50%
Part V: Competitive Differentiators — Direct Solutions for Industry Pain Points
Rather than simply claiming capabilities, Ansix provides specific, actionable solutions to the most common mold and production frustrations that cosmetic packaging buyers experience.
Customer Complaint Ansix’s Professional Response — Your Value
Molds require constant repairs, interrupting my production schedule “We conduct a 2,000-cycle mold aging test prior to delivery and provide a full wear report. We offer a 3-year structural warranty (excluding normal wear of consumable components).” — Result: Predictable maintenance, no unexpected shutdowns.
Parts have excessive flash, requiring expensive manual deflashing “We achieve 0.005mm mold split-surface fit precision using self-locking clamp force compensation, controlling flash to under 0.03mm per batch—eliminating manual deflashing entirely.” — Result: 3-5% direct labor cost saving per unit.
Dimensional consistency changes between production runs “Our injection molding machines incorporate ultrasonic wall thickness sensors providing real-time feedback and automatic holding pressure compensation. Mold-mounted temperature and pressure sensors enable closed-loop control.” — Result: Zero rejected parts from dimension shifts.
Mold repair timelines are too long—weeks of downtime “We maintain an in-house electrode machining center and EDM department. Mold repairs typically never leave our facility. Routine weld repairs or insert replacements are restored to production within 24 hours.” — Result: Days of downtime eliminated, weeks of production saved.
I need FDA/USP compliance documentation “We provide full material certification including FDA 21 CFR compliance for cosmetic contact applications and can supply USP Class VI certification for pharmaceutical-grade applications.” — Result: Market-ready compliance documentation.
Part VI: Cost Optimization Strategy — Engineering Savings Across the Value Chain
Ansix’s cost reduction strategy addresses the total cost of your product—not just the mold, but materials, cycle time, secondary operations, and supply chain efficiency.
6.1 Material Cost Optimization
Strategy: Systematic evaluation of material grade equivalents and processing characteristics to identify the most cost-effective material meeting your exact performance and regulatory requirements.
Customer Value Translation: For high-volume production of 10g-30g jars, the difference between a premium brand material and an equivalent generic grade can represent savings of 15-25% in raw material costs. Ansix’s deep material processing expertise ensures quality is never compromised while identifying cost-saving alternatives.
6.2 Cycle Time Reduction — The Hidden Cost Driver
Technical Capability: Ansix optimizes cooling system design through conformal cooling channels where appropriate, strategically placed heat sinks using high-thermal-conductivity materials such as beryllium copper alloy (thermal conductivity 3-5 times that of standard mold steel), and precision gate design for rapid mold filling.
Customer Value Translation: Cooling typically accounts for 60-80% of total cycle time in thick-walled parts. For your 10g-30g jar:
Standard industry average cycle time — Approximately 35-45 seconds for thick-walled transparent jars
Ansix optimized cycle time — 25-30 seconds through optimized cooling system design
For a 500,000-piece production run, every 10 seconds saved in cycle time generates approximately 300 hours of additional production capacity—directly translated into 15-20% lower per-unit manufacturing cost.
6.3 Zero-Defect Yield Strategy
Technical Capability: Ansix maintains a documented process control system with real-time parameter monitoring, in-mold temperature and pressure sensing, and automated visual inspection with AI-powered defect detection achieving >99.9% accuracy.
Customer Value Translation: First-pass yield rates exceeding 98% are documented. Every 1% improvement in yield represents thousands of dollars saved annually on a typical cosmetic packaging production run, with no need to factor quality loss into your landed cost.
Part VII: Delivery Efficiency — From Order to Your Production Line
7.1 Streamlined Order-to-Delivery Workflow
Milestone Timeline Deliverable
DFM analysis and quote 3-5 business days Full DFM report with mold and per-unit cost estimates
Mold design approval 5-7 days after DFM sign-off 3D mold design including cooling, gating, ejection systems
Mold manufacturing (standard) 25-45 days based on complexity T0 samples with dimensional inspection report
T1-T3 iterations 10-14 days Improved samples with full CPK data
Pre-production trial 3-5 days 100-500 production parts with yield report
Production ramp 7-10 days First 10,000 units ready for final customer approval
Sustained production Ongoing Monthly shipment schedule per your demand forecast
7.2 Global Logistics Capability
Ansix maintains four strategically located production facilities in China and Vietnam, providing geographic flexibility to serve customers across North America, Europe, and Asia-Pacific. This regional presence reduces shipping lead times and freight costs while providing supply chain redundancy.
Customer Value Translation: With manufacturing options in multiple countries, you can balance factors including shipping distance, import duties, and regional regulatory compliance to optimize your landed cost and lead time.
Part VIII: Quality Assurance System — Compliance That Opens Market Doors
8.1 Comprehensive Quality Certifications
ISO9001:2015 — Quality management system compliance
ISO14001:2015 — Environmental management
IATF16949:2016 — Automotive-grade quality (demonstrating exceptional control suitable for the most demanding cosmetic packaging applications)
ISO13485:2016 — Medical device quality management (relevant for pharmaceutical-grade cosmetic packaging and health/beauty applications)
8.2 Raw Material and Finished Product Testing
Incoming Material Quality:
Spectrometer analysis verifies material grade compliance to ASTM standards
Melt flow index testing confirms processing consistency between lots
Moisture content verification to eliminate processing defects
In-Process Quality:
First-article inspection with dimension verification per CMM
Automated vision inspection for surface defects and dimensional compliance
Real-time parameter monitoring and data logging for full traceability
Outgoing Quality:
AQL sampling per ANSI/ASQ Z1.4 standards
Full dimensional reporting for each mold
Material certification documentation with each shipment
Part IX: Case Study — How a Cosmetic Brand Saved 18% on Total Jar Cost
While customer-specific data is confidential, the following represents a representative outcome for a similar project:
Challenge: An international cosmetics brand required 1.2 million units annually of 30g transparent thick-walled cream jars across three SKUs. Existing supplier had delivered molds requiring excessive cooling time, resulting in 45-second cycle times and first-pass yield below 92%.
Ansix Solution:
DFM analysis reduced local thick-wall sections by optimizing rib design while maintaining required jar rigidity
Conformal cooling channels implemented for the thick jar base section
Hot runner mold with eight-cavity layout
MES process control locked
Results Achieved:
Cycle time reduced from 45 seconds to 28 seconds (38% improvement)
First-pass yield increased to 97.5% (from 92%)
Total per-unit manufacturing cost reduced by 18%
Annual savings exceeding $250,000 on 1.2 million units
Mold delivered in 38 days, 12 days ahead of schedule
Part X: Conclusion — Why Ansix Tech Is Your Strategic Manufacturing Partner
In the demanding world of thick-walled cosmetic packaging—where aesthetics meet functional performance and cost pressure meets quality expectations—Ansix Tech delivers the optimal solution.
What Ansix Provides That Contract Manufacturers Cannot:
Integrated design-to-delivery capability — One point of accountability from DFM through final packaging
Deep technical expertise — 28 years of hands-on injection molding experience across industries
Scalable capacity — 260 machines across four facilities for unlimited growth capacity
Global quality standards — ISO9001, ISO14001, IATF16949, and ISO13485 certifications
Transparent cost engineering — Detailed cost breakdowns with no hidden line items
Risk mitigation — Zero-defect mindset, documented validation, and lifetime mold support
The Value Proposition Summated:
For every 1 million 30g cream jars produced with Ansix versus a standard supplier:
Cost savings: 45,000−85,000 through optimized cycle time, material selection, and yield improvement
Quality improvement: 5-8% defect reduction, saving 20,000−35,000 in scrap and rework
Supply chain certainty: Predictable lead times, no unexpected production stoppages
Market confidence: USP Class VI and FDA compliance documentation for global market access
Contact and Next Steps
For your next 10g, 20g, or 30g white or transparent thick-walled cream jar project, Ansix Tech offers a three-step process to get started:
Step 1 — DFM Evaluation (3-5 days) — Submit your 3D CAD file and specifications for a comprehensive Design for Manufacturability analysis, including gate optimization suggestions, cooling system design, and cost estimates.
Step 2 — Mold Design and Approval (5-7 days) — Review mold design and manufacturing plan with full 3D visualization before steel cutting begins.
Step 3 — Production Validation and Ramp (4-6 weeks) — First articles delivered for approval, followed by pre-production trial, then full-scale production.
Contact Ansix Tech to schedule a DFM evaluation and experience the difference that 28 years of precision injection molding expertise makes to your product‘s quality, cost, and delivery performance.
Ansix Tech — Precision mold engineering and injection molding solutions that turn technical expertise into your competitive advantage.
Copyright © 2026 Ansix Tech. All rights reserved.
Ansix Tech Co Ltd
If you have any plans related to 10g, 20g, 30g white or transparent thick-walled cream jars for dispensing
, you can contact us at any time. We will turn your ideas into reality, let you realize your dreams, and obtain large orders from the market. Our contact information is info@ansixtech.com. Or contact our CTO, mail: stephen@ansixtech.com
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