Fully automatic honey filling machine
FEATURES
Customer Value Translation: For honey filling machine components, this precision means:
Parting lines on mating surfaces are virtually invisible – smooth, burr-free, and aesthetically superior
No secondary deburring operations required – eliminating labor costs
No scratching concerns during high-speed assembly
No customer complaints about rough edges or poor fit
Slow Wire EDM (Electrical Discharge Machining)
Ansix's slow wire EDM equipment handles micro-features down to 0.03mm for narrow slots and fine details.
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Mold Description
Product Materials:
PP PE
Mold Material:
S136ESR
Number of Cavities:
1
Glue Feeding Method:
COLD runner
Cooling Method:
Water cooling
Molding Cycle
2.5s
- The mold manufacturing process and product material selection
Customer Value Translation:
Thin-walled structures and intricate flow channels machined without deformation or thermal stress
Elimination of post-molding trimming operations
Reduced labor costs
Consistent part geometry across millions of cycles
CNC EDM with Graphite/Cu-W Electrodes
Dedicated electrode machining centers ensure complex cavity geometries are reproduced with mirror-like surface finishes.
Customer Value Translation:
Critical sealing surfaces and thread profiles achieve optical-grade finish
Perfect mating of mold plates eliminates flash
Uniform wall thickness distribution across all cavities
Precision Surface and Cylindrical Grinding
Precision grinding down to 0.002mm parallelism ensures perfect mating of mold plates.
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Injection Molding Machine Fleet – The Production Engine
Ansix maintains a comprehensive fleet of 260 injection molding machines with clamping forces spanning from 30 tons to 4,000 tons – covering everything from single-cavity prototype runs to high-cavitation mass production.
Clamping Force Range Typical Application
30 – 200 tons Small precision components, fine-detail parts
200 – 1,000 tons Standard honey filling machine structural parts, 8-16 cavity molds
1,000 – 4,000 tons High-cavitation (24-96 cavity) systems, large structural components
Major Injection Machine Brands:
Japan: Fanuc, Sumitomo, Toshiba, Nissei
Austria: Engel
Germany: Arburg (primarily liquid silicone and two-component applications)
Domestic: Haitian, Victor Taichung Machinery
All-Electric Servo Drive Systems – The Key Customer Value:
All machines feature full servo-electric drive systems delivering stable repeatability at ±0.1% precision.
Customer Value Translation:
Every single shot within a production batch is identical to the first
No parameter drift over time – no unexpected dimensional variability
Assembly lines never struggle with dimensional inconsistency
Each component seats perfectly, every thread engages smoothly, every sealing surface performs consistently
Smart Machine Networking – MES Integration:
All injection molding machines are connected to the MES (Manufacturing Execution System). Processing parameters – temperature, pressure, injection speed, holding time – are locked in the system and can only be modified by authorized engineering personnel.
Customer Value Translation:
Complete process traceability – every batch is fully documented
Protection against operator errors that could compromise quality
Unauthorized adjustments that could cause defects are prevented
1.3 Metrology and Quality Inspection Equipment
Coordinate Measuring Machines (CMM):
Provide full dimensional inspection with micron-level accuracy, generating complete FAIR (First Article Inspection Report) before mold shipment.
Optical Imaging Inspection Systems:
High-resolution vision systems inspect cosmetic surfaces, gate vestiges, and edge conditions at production speeds.
Leak Testing Equipment:
Validates sealing performance for food-grade honey packaging applications.
Surface Roughness Testers:
Ra measurement to 0.01μm – guaranteed surface finish for transparent or high-gloss components.
Hardness Testers (Rockwell, Brinell):
HRC calibration – verified steel heat treatment compliance.
Ultrasonic Wall Thickness Gauge:
Non-destructive inspection during trial runs.
The Quality Guarantee: Every mold undergoes 100% dimensional inspection before shipment, with key dimensions documented to CPK ≥ 1.33.
Customer Value Translation:
Statistically proven process capability – CPK ≥ 1.33 means the process will run within specification 99.99% of the time
Reduced in-process inspection requirements
No surprises at customer's receiving inspection
Every mold leaves with documented proof of quality – not just claims
Part Two: Mold Manufacturing – Core Competencies Measured in Customer-Friendly Metrics
Customers care about four dimensions: lifespan, precision, delivery speed, and maintenance costs. Ansix addresses each with specific, verifiable commitments.
2.1 Mold Lifespan – Guaranteed Durability
Component Material Options:
Component Material Options Application Benefit
Mold Base P20 / 1.2311 / 1.2738 Structural stability, corrosion resistance
Core Inserts S136 / 2344 / 2343 / 8407 / SKD11 / DC53 / M340 / 4Cr13 / 9Cr18 / NAK80 / H13 Wear resistance for high-cycle production
Guaranteed Lifespan Commitment:
Glass-fiber reinforced materials: 500,000 mold cycles minimum
Standard materials (PP, PE): 1,000,000 mold cycles minimum
Extreme wear applications: Custom solutions with advanced PVD/CVD coatings available upon request
Customer Value Translation:
Predictable tooling depreciation costs – you know exactly when to budget for replacement
Reduced downtime – no unexpected mold failures mid-production
Long-term production stability – one mold serves your production needs for years
Traceability: Each mold ships with complete material certificates covering steel composition, heat treatment profiles, and hardness test results.
2.2 Dimensional Precision – Tolerances That Matter
Part Type Achievable Tolerance Application
General structural components ±0.05mm Housings, main bodies, closures
Precision sealing surfaces ±0.01mm Valve seats, gasket grooves, sealing interfaces
Critical precision features ±0.005mm Precision gears, medical-grade components
Customer Value Translation:
Perfect fit with mating components – no assembly issues
Consistent sealing performance – no leakage in honey filling operations
Elimination of manual fitting and adjustment in assembly
2.3 Mold Type Capabilities – Matching Solution to Need
Hot Runner Systems:
Reduce material waste by eliminating cold runner scrap.
Customer Value Translation: Minimized material waste directly reduces per-part raw material cost by up to 15% compared to cold runner systems, with better melt control preventing defects.
Two-Color / Multi-Material Molds:
Specialty for PP+PP, PP+TPE, and PP+LSR combinations. Precision shut-off valves control injection sequencing for clean color separation without bleed or mixing.
Customer Value Translation:
Integrated multiple materials in a single component – reducing assembly steps
Improved product aesthetics and functionality
Lower total system cost
High-Gloss / Mirror Finish Molds:
Surface roughness Ra < 0.05μm for transparent applications – optical clarity that meets premium brand standards.
Stack Molds:
Doubles production output per machine cycle without increasing machine tonnage.
Customer Value Translation: Double the efficiency from the same machine footprint – lower per-unit manufacturing cost.
2.4 Gate and Runner System Optimization
Ansix employs advanced Moldflow analysis to predict weld line locations, identify gas trap risks, and optimize gate placement.
Customer Value Translation:
Pre-filled and balanced cavities – consistent part quality across all cavities
Weld lines positioned in non-critical areas where they don't affect function or appearance
Gas traps eliminated – no burn marks or voids in finished parts
Optimal gate location minimizes visible gate marks on cosmetic surfaces
2.5 Standard Lead Times – Your Time-to-Market
Complexity Level Standard Lead Time Rush Service
Simple mold (standard design) 25–30 days 18–22 days
Medium complexity (custom features) 25–45 days 20–25 days
Rush service conditions: Verification protocols are never skipped – only parallel processing is accelerated.
Customer Value Translation: Predictable project timelines enable you to plan product launches with confidence.
Part Three: Injection Molding Process Control – Reducing Quality Anxiety
Customers fear: sink marks, flash, dimensional instability, and batch-to-batch color variation. Ansix addresses each systematically.
3.1 Process Standardization – Eliminating Operator Variability
All machines are networked via MES. Injection parameters – temperature, pressure, injection speed, holding time – are locked in the system and can only be modified by authorized engineering personnel.
Customer Value Translation:
No unauthorized adjustments that could compromise quality
Every batch produced under identical conditions
Complete batch traceability – if an issue arises, we know exactly what parameters were used
First-Article and Last-Article Inspection:
Every production batch undergoes first-article and last-article inspection comparison.
Customer Value Translation: If the first part and last part match, everything in between is consistent – no mid-production drift.
3.2 Dimensional Stability Control – Eliminating Batch-to-Batch Variation
Ansix's mold design includes conformal cooling with mold temperature zone control – core and cavity temperature differential maintained within 2°C to minimize warpage.
Customer Value Translation: For honey filling machine components, dimensional fluctuations are held within ±0.02mm for standard features and as tight as ±0.005mm for critical sealing surfaces.
3.3 Appearance Quality Standards
Appearance Requirement Achievable Standard Customer Benefit
Transparent parts No bubbles, no flow marks Optical clarity for sight glasses, inspection windows
Plated/coated parts No gas marks Perfect adhesion, no rejects in plating
High-gloss parts Surface roughness Ra ≤ 0.2μm Premium aesthetic quality
3.4 Special Materials Capabilities – Proven Process Expertise
Ansix has proven process expertise with a wide range of engineering materials:
Material Class Examples Critical Considerations
Engineering Blends PC/ABS, PC Drying requirements, melt temperature control
High-Temperature PPS+40%GF, PEEK, PEI High mold temperatures, wear-resistant tooling
High-Performance PPS, LCP Precision temperature control, specialized screws
Engineering Nylons PA6+GF30, PA66 High injection pressure, abrasive fillers
Fluoropolymers PTFE, PFA Corrosion-resistant tooling, specialized processing
Liquid Silicone LSR Two-component injection, cold runner systems
Food-Grade PP, PE, PET FDA-compliant materials, food-safe processing
Customer Value Translation:
One partner, multiple material capabilities – no need to qualify multiple suppliers
Proven processes – we've already solved the processing challenges for your material
Fire retardance (UL94 V-0) for electrical components
Weatherability – UV testing validated to 3,000 hours without discoloration
Part Four: Full-Process Service – Reducing Customer Management Cost
4.1 Early Intervention – DFM Report (Design for Manufacturability)
Ansix provides a comprehensive DFM Report at the pre-contract stage, containing:
Draft angle recommendations
Wall thickness optimization
Gate location strategy
Ejector pin mark allowance ranges
Sink mark and warp risk analysis
Customer Value:
3–6 weeks of rework time saved
30–40% of potential tooling modification costs eliminated
Problems identified before steel is cut – not after
"When convenient, we invite you to experience a full DFM report walk-through on one of your existing products – allowing you to see firsthand how we proactively eliminate weld lines, gas traps, sink marks, and other critical risks before tooling even begins."
4.2 Trial Runs and Sample Approval – T0 Through T3 Validation
Ansix follows a structured T0 through T3 sampling protocol:
Stage Focus Deliverable
T0 Sample First trial Initial defect analysis, first-shot parts
T1 Sample Optimization Corrected mold with documented improvement changes
T2 Sample Refinement Fine-tuned parameters and verification
T3 Sample Production validation Production-ready with SPC data
Customer Value:
Each validation round comes with an improvement report
Quick-change inserts enable validation of different design variations without rebuilding the entire mold
No surprises at production launch – every issue is identified and resolved during trials
4.3 Small-Batch Validation – Proof Before Production
Ansix provides 100–500 shot trial production before formal mass production begins.
Customer Value:
Statistical verification of yield rate and CPK before committing to full production
Confirmation that the process is stable before scale-up
Risk-free validation – if issues arise, they're caught in small-batch, not in full production
4.4 Maintenance and Spare Parts – Protecting Your Investment
Spare Parts Package:
Spare ejector pins and core inserts delivered with the mold
Common wear parts included – no waiting for parts when maintenance is needed
Maintenance Schedule:
Mold maintenance at 200,000-cycle intervals
Life-long repair service at cost-only pricing (no margin) for molds manufactured by Ansix
Customer Value:
Predictable maintenance costs
No expensive "emergency" repairs
Extended mold life through proper preventative maintenance
4.5 Packaging – Protecting Component Integrity
After molding, components undergo final inspection and packaging.
Customer Value:
Protection against contamination and damage during transit
Dimensional integrity maintained from factory to assembly line
Ready-to-use condition upon arrival – no cleaning or preparation required
Part Five: Differentiated Commitment – Turning Common Industry Pain Points into Solutions
Common Customer Complaint Ansix's Professional Response Verifiable Commitment
"Molds require frequent repairs – disrupts production orders" "We conduct 2,000-cycle aging tests before delivery and provide a wear report. We offer 3-year mold structural warranty (excluding normal consumable wear)." Predictable maintenance, no unexpected downtime
"Excessive flash – high post-processing labor costs" "We maintain 0.005mm parting line precision and employ self-locking clamp force compensation. Guaranteed flash ≤ 0.03mm – eliminates manual deflashing." No manual trimming – direct labor cost saving
"Dimensions change from batch to batch – inconsistent assembly" "Ultrasonic wall thickness sensors provide real-time feedback on wall thickness fluctuations with automatic compensation of holding pressure. Optional in-mold temperature and pressure sensors enable closed-loop control." Every batch dimensionally identical
"Gate vestige requires secondary trimming – adds cost and scrap" "Valve-gate hot runner system with zero gate vestige. No post-mold finishing required." Eliminate secondary operations entirely
"Mold repair cycles are too long" "We maintain in-house electrode machining centers and EDM workshops. Mold repairs rarely leave the facility. Standard weld repair/insert replacement restored within 24 hours." Minimal production interruption
"Mold delivered without training – integration takes weeks" "Full integration support including on-site commissioning assistance." Faster production ramp-up
The Ansix Difference: Translating Technical Terms into Customer Value
For our valued customers, the mold is not just a block of steel – it's a money-printing machine. When we design a mold, we simultaneously plan for:
Steel rigidity – ensuring dimensional stability over millions of cycles
Venting paths – eliminating gas traps that cause burn marks
Thermal balance – achieving consistent cooling and minimal warpage
The result is a mold that arrives at your production line ready to run – no debugging, minimal flash, maximum lifespan.
Material Cost Reduction (4 Dimensions):
Ansix engineers cost out of products systematically, not by compromising quality:
Material Optimization: Hot runner systems reduce runner waste by up to 15%
Cycle Time Reduction: Optimized cooling design reduces cycle time – more parts per hour
Yield Improvement: Stable process control minimizes scrap – each percentage point reduction directly improves yield
Energy Efficiency: All-electric servo machines consume less energy than hydraulic alternatives
Production Capacity and Delivery Assurance:
260 injection molding machines across four facilities provide substantial surge capacity for peak demand periods
Distributed production across China and Vietnam provides supply chain redundancy
Just-in-time delivery aligned with customer production schedules
Strategic locations serve Asian, European, and North American markets with established logistics corridors
Summary: What Ansix Tech Delivers for Your Fully Automatic Honey Filling Machine Project
Customer Need Ansix Solution Measurable Benefit
Low-risk product development DFM report before tooling begins 3–6 weeks saved, 30–40% cost avoidance
Precision that works ±0.002mm machining, ±0.1% molding repeatability Perfect fit, no assembly issues
Mold that lasts 500k–1M cycle guaranteed lifespan Predictable depreciation, no unexpected downtime
Quality you can prove CPK ≥ 1.33, full inspection reports Statistically verified quality
Lower total cost Material optimization, cycle reduction, yield improvement Up to 15% material savings + operational efficiency
On-time delivery 4 factories, 260 machines, JIT capability 25–45 day standard lead times
After-sales support Spare parts, maintenance schedule, cost-only repairs Peace of mind, predictable costs
Ansix Tech – Over 28 Years of Manufacturing Excellence. Founded 1998. 4 Production Bases. 260 Injection Molding Machines. 1,200+ Employees. 30,000+ Mold Sets Delivered. ISO9001 / IATF16949 / ISO13485 / ISO14001 Certified.
For more information or to schedule a DFM report walk-through on your existing product, contact us at info@ansixtech.com.
Ansix Tech Co Ltd
If you have any plans related to Fully automatic honey filling machine , you can contact us at any time. We will turn your ideas into reality, let you realize your dreams, and obtain large orders from the market. Our contact information is info@ansixtech.com. Or contact our CTO, mail: stephen@ansixtech.com
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