Samfurin kofuna 700 na ƙira

Samfurin c 700Sama Moulds

 

Ingantaccen Injiniya: Yadda ake yi Ansix Fasaha Tana Ba da Daidaito da Daraja a Samar da Mold Mai Girma Mai Yawa

Ga masu kera kayayyakin masarufi cikin sauri, ana iya auna bambanci tsakanin jagorancin kasuwa da tsufa a cikin ƙananan sassa na kowane sashi da kuma kwanakin lokacin haɓakawa.

Masana'antar yin allurar rigakafi ta duniya, ginshiƙi a masana'antar zamani, tana fuskantar buƙatun da ba a taɓa gani ba na sauri, daidaito, da kuma inganci. A zuciyar wannan sauyi akwai rawa mai sarkakiya tsakanin injiniyanci mai ci gaba da tattalin arziki mai amfani. Ga Ansix Tech, jagora a masana'antar yin mold mai yawan gaske, wani aiki na baya-bayan nan na samar da samfuran molds 700 na daidai ga kamfanin kayayyakin masarufi na ƙasashen duniya ba wai kawai tsari ba ne - ya kasance tabbatar da falsafar masana'antu ta zamani. Ta hanyar haɗa kwaikwayon dijital na zamani tare da ƙwarewar kimiyya mai zurfi, Ansix Tech ta gabatar da wani aiki wanda ya rage farashin kowane raka'a sosai yayin da yake hanzarta lokaci zuwa kasuwa, yana kafa sabon ma'auni don abin da zai yiwu a cikin gyaran daidai. Nasarar ta dogara ne akan tsari mai kyau wanda ya fara da samfurin dijital kuma ya ƙare da tsarin isar da sako mai sauƙi da atomatik.

 

Ƙaddamar da Ayyukan Dabaru: Kalubalen Kofin 700

Faɗin aikin ya kasance mai girma: ƙira, samfuri, ƙera, da kuma isar da samfuran kofuna 700 daban-daban, masu inganci. Kowace mold tana buƙatar samar da kofuna masu ƙarfin gaske, kammala saman da babu matsala, da kuma ingancin injiniya don jure gwajin aiki. Manyan manufofin abokin ciniki sun kasance biyu: cimma rage farashin naúrar don inganta ribar samfura da kuma matse zagayowar haɓakawa don cin gajiyar farko a kasuwa mai gasa.

 

Tsarin Ansix Tech ya samo asali ne daga dabarun injiniya mai "ɗaukar nauyi a gaba". Ganin cewa sama da kashi 80% na farashin kera samfura ana ƙayyade su ne a lokacin ƙirar, ƙungiyar ta zuba jari mai yawa a cikin bincike na gaba da kuma tabbatar da ingancin dijital. Wannan matsayi mai himma ya canza hanyoyin magance matsaloli daga bene na masana'anta - inda canje-canje ke da tsada da ɗaukar lokaci - zuwa allon kwamfuta, inda maimaitawa ke da sauri da araha. Manufar ita ce a gina tabbaci a kowane mataki kafin a yanke ƙarfe na farko.

 

Mataki na 1: Tsarin Samfurin Dijital da Tabbatar da Zane

Tafiyar ta fara ne da fassara ra'ayoyin farko na kofin zuwa cikakkun samfuran 3D. Injiniyoyi sun mayar da hankali kan ƙira don kera kayan aiki (DFM) tun daga farko, suna bincika kowane kusurwar zane, kauri bango, da yanayin haƙarƙari. Don tabbatar da waɗannan ƙira, Ansix Tech ta yi amfani da dabarun kwaikwayon abubuwa biyu, suna amfani da ƙarfin kayan aikin software daban-daban na zamani.

 

Da farko, an gudanar da nazarin Moldflow don kwaikwayon tsarin cike filastik a cikin ramin mold na kama-da-wane. Wannan ya yi hasashen yiwuwar lahani kamar tarkon iska (wanda zai iya haifar da ƙonewa), layukan walda (wurare marasa ƙarfi inda gaba da gaba ke haɗuwa), da kuma marufi marasa daidaito. Injiniyoyi za su iya daidaita wuraren ƙofofi, girma, da tsarin gudu ta hanyar dijital don tabbatar da daidaiton cikawa da ƙarancin sharar kayan aiki. Wannan matakin yana da mahimmanci ga hadaddun abubuwa masu yawa-Mold na Kogodomin tabbatar da cewa kowanne kofi iri ɗaya ne.

 

Duk da haka, kwaikwayon yana da iyaka. Kamar yadda aka lura a cikin binciken masana'antu, Moldflow yawanci yana ɗaukar mold mai tauri, wanda ba ya canza launi. A zahiri, babban matsin lamba na filastik da aka allura (sau da yawa dubban fam a kowace murabba'in inci) na iya haifar da karkacewa mai zurfi amma mai mahimmanci a cikin tsakiya da ramuka na mold. Don yin la'akari da wannan, Ansix Tech ta haɗa nazarin kwararar ta tare da nazarin abubuwan da suka shafi tsari (FEA) ta amfani da software kamar ANSYS. Wannan hanyar haɗaka ta kwaikwayi yadda ƙarfen mold ɗin kanta zai lanƙwasa ƙarƙashin kaya, yana bawa injiniyoyi damar ƙarfafa tsari da daidaita ƙira don rama lalacewar, yana tabbatar da cewa girman ɓangaren ƙarshe ya kasance cikin microns na ƙayyadaddun bayanai.

 

Tebur 1: Kayan Aikin Kwaikwayon Zane-zanen Dijital Masu Muhimmanci da Ayyukansu

 

Mataki na 2: Kimiyyar Zaɓin Kayan Aiki

Zaɓin kayan aiki muhimmin mataki ne na tattalin arziki da aiki. Ga kofunan samfurin, buƙatar ita ce tsabta, tauri, da kuma inganci wajen amfani da kuɗi. Injiniyoyin Ansix Tech sun tantance 'yan takara da dama, daga ƙarshe sun zaɓi Acrylonitrile Styrene (AS) don sassan ƙarshe. AS tana ba da daidaito mai kyau na bayyana gaskiya, tauri, da tauri a saman, wanda hakan ya sa ya dace da kofunan samfurin da ke buƙatar yin kyau kuma su ji daɗi.

 

Tsarin zaɓen kayan ya wuce resin filastik zuwa ƙarfen mold da kansa - muhimmin abu ne na tsawon rai, aiki, da kuma farashin kowane ɓangare. Ansix Tech ya bi tsarin da aka tsara inda zaɓin ƙarfe ke ƙarƙashin kayan ɓangaren, kammala saman da ake buƙata, da kuma zagayowar rayuwar mold ɗin.

 

Ga molds mai kofuna 700, waɗanda ke buƙatar goge mai sheƙi mai yawa kuma an tsara su don ɗaruruwan dubban zagayowar, ƙarfe mai tauri kamar P20 ya kasance zaɓi mai dacewa kuma mai araha ga yawancin sassan mold. Kyakkyawan injin sa da tauri iri ɗaya sun taimaka wajen sarrafa lokacin da farashi na ƙera shi. Ga muhimman wurare masu lalacewa kamar tsakiya da ramuka a cikin samar da mai yawa, ana iya ƙayyade ƙarfe mai tauri na H13 saboda ƙarfinsa. Halayen zafi na ƙarfen da aka zaɓa, musamman ƙarfin zafi (29 W/m·C don P20), kai tsaye sun yi tasiri ga ƙirar tsarin sanyaya. Babban ƙarfin lantarki yana ba da damar cire zafi daga ɓangaren filastik da sauri, yana ba da damar saurin zagayowar.

 

Mataki na 3: Tsarin da Injiniyan Motsa Daidai

Da aka tabbatar da zane-zanen kuma aka ƙayyade kayan, an mayar da hankali kan tsarin gine-ginen da ke da sarkakiya na molds ɗin. Kowace mold an ƙera ta ne da tsari mai sarkakiya don aminci, sauri, da sauƙin kulawa.

 

Tsarin Sanyaya: Injin Inganci

Wataƙila mafi mahimmancin tsarin, ingantaccen tsarin sanyaya shine babban abin da ke haifar da ingancin samarwa. Masu tsara Ansix Tech sun aiwatar da dabarun sanyaya yanayi, inda hanyoyin ruwa ke bin daidaitattun yanayin yanayin kofin a daidai nesa. Wannan cire zafi iri ɗaya yana rage yaɗuwar ɓangarori da damuwa na ciki yayin da yake rage lokacin da filastik ke buƙatar tauri a cikin mold. Ga kofunan samfurin, an yi amfani da haɗin hanyoyin sanyaya baffle da kuma hanyoyin sanyaya kumfa a cikin sassan tsakiya masu zurfi don tabbatar da sanyaya aiki inda tashoshin da aka haƙa ba za su iya isa ba. Ka'idar ta kasance mai sauƙi: ana iya fitar da wani ɓangare wanda ke sanyaya daidai da sauri da wuri, yana ƙara yawan sassan da aka samar a kowace awa kuma yana rage farashin da aka ware wa kowane ɓangare.

 

Ƙofar shiga, Masu Gudu, da Ficewa

An tsara ƙofar, inda robobin da aka narke suka shiga cikin ramin, a hankali a matsayin ƙofar jirgin ruwa ko ƙofar rami don kofunan. Wannan ƙirar tana yanke ɓangaren ta atomatik daga mai gudu bayan an cire shi, tana adana aikin gyara na biyu kuma tana barin ƙaramin ramin ƙofar da aka yarda da ita ta hanyar kwalliya.

 

Tsarin fitar da ƙugiya ya kamata ya yi la'akari da zurfin jan kofin. An yi amfani da haɗin fil da hannayen riga don samar da ƙarfi iri ɗaya, wanda ba ya karkacewa a kan tushen kofin da bangon gefe. Don wasu fasaloli na ƙasa a kan kofunan, an haɗa zamewar gefen aiki mai amfani da ruwa a cikin ƙirar mold. An kammala lokaci da daidaiton waɗannan abubuwan motsi a matakin dijital don tabbatar da aiki mara matsala a ƙasan samarwa.

 

Mataki na 4: Kwarewa a Tsarin Aikin Masana'antu

Canza ƙirar dijital zuwa ƙarfe mai tauri yana buƙatar tsarin aiki mai kyau na masana'antu. Cibiyar Ansix Tech tana aiki akan zaren dijital, inda samfuran CAD ke gudana kai tsaye zuwa cibiyoyin injinan CNC, ƙwayoyin injinan fitarwa na lantarki (EDM), da kuma tashoshin haƙa rami mai zurfi.

 

Babban ƙalubale wajen samar da molds 700 na musamman shine kiyaye daidaiton da ya dace. Bambanci a cikin tsakiya ko rami ɗaya na iya sa mold gaba ɗaya ya zama mara amfani. Ansix Tech ta rage wannan ta hanyar ƙa'idodin injina na yau da kullun, duba cikin aiki ta amfani da injunan aunawa (CMMs), da kuma rumbun adana bayanai na dijital wanda ke ba wa kowane injina irin wannan tsari da umarni na zamani.

 

Bayan an yi aikin injin, matakin gogewa da rubutu ya kasance muhimmi ga kyawun kofunan. Samun cikakkiyar farfajiyar Class-A akan ɗaruruwan saitin tsakiya da rami yana buƙatar ƙwarewa ta musamman. Tsoffin masu gogewa na Ansix Tech suna amfani da jerin gogewa masu inganci a ƙarƙashin hasken da aka sarrafa don kawar da ko da alamun kayan aiki masu ƙananan yawa, suna tabbatar da cewa kofunan da aka ƙera sun fito da haske mai kyau.

 

Mataki na 5: Inganta Tsarin Aiki da Tabbatar da Inganci

Da kammala gyaran farko, an mayar da hankali kan tsarin gyaran allurar da kanta. Manufar ita ce a samar da tsarin aiki mai kyau wanda za a iya kwaikwayi shi a cikin ɗaruruwan injunan gyaran.

 

Injiniyoyi sun yi amfani da bayanai daga kwaikwayon Moldflow na farko a matsayin wurin farawa ga sigogi na gaske - zafin narkewa, saurin allura, matsin lamba na marufi, da lokacin sanyaya. Ta hanyar ƙirar gwaje-gwaje (DOE), sun gwada bambance-bambancen tsari don nemo wurin da ya samar da cikakkun sassa a cikin ɗan gajeren lokacin zagayowar ba tare da tura kayan ko injin zuwa iyakarsa ba. Wannan hanyar kimiyya don inganta tsari shine inda ake adana mahimman tanadin kuɗi ga kowane raka'a. Aski koda daƙiƙa ɗaya daga lokacin zagayowar daƙiƙa 15 yana nufin ƙaruwar kashi 6.7% na fitarwa daga wannan injin.

 

An saka tabbacin inganci a ko'ina. Tsarin gani ta atomatik ya duba kowane muhimmin girma na kofunan samfurin daga kowace ƙira. Taswirar kula da tsarin ƙididdiga (SPC) ta bi diddigin mahimman sigogi a ainihin lokaci, tana faɗakar da masu fasaha game da duk wani sauye-sauye daga taga tsarin da aka kafa kafin a samar da sassan da suka lalace. Wannan sauyi daga dubawa mai amsawa zuwa sarrafa tsari mai aiki ya tabbatar da ƙarancin lahani kusan sifili.

 

Mataki na 6: Marufi da Isarwa cikin Sauri

A wani aiki na wannan sikelin, an ƙera kayan aikin ƙarshe kamar yadda aka ƙera su. Ansix Tech ta haɗu da ƙwararrun masana harkokin sufuri don tsara kwantena na jigilar kaya na musamman waɗanda aka yi musu laƙabi da su waɗanda ke kare saman mold mai inganci daga girgiza da tsatsa yayin jigilar kaya. Kowace mold tana tare da cikakken fayil ɗin dijital - jagororin shigarwa, takaddun tsari, jadawalin kulawa, da samfurin 3D - duk ana iya samun su ta hanyar lambar QR akan akwatin.

 

An yi wahayi zuwa gare ta da mafi kyawun hanyoyin jigilar kayayyaki ta atomatik, tsarin tattarawa da jigilar kaya ya daidaita don rage lokacin sarrafawa. Ta hanyar ɗaukar isarwa a matsayin muhimmin ɓangare na sarkar darajar masana'antu, Ansix Tech ta tabbatar da cewa kayan aikinta da aka ƙera da kyau sun isa ga wuraren abokin ciniki na duniya a shirye don amfani nan take da inganci.

 

Kammalawa: Sake fasalta darajar a cikin gyaran allura

Nasarar isar da aikin samfuran samfuran kofuna 700 shaida ce ta tsarin masana'antu na zamani. Ansix Tech ta nuna cewa hanyar rage farashi mai tsauri ba ta dogara ne akan yanke hukunci ba amma a cikin saka hannun jari na dabaru a cikin hankali - hankali a cikin ƙirar dijital, a cikin kimiyyar kayan aiki, a cikin injiniyan tsari, da kuma a cikin dabaru masu tushen bayanai.

 

Ta hanyar hana matsaloli kafin su faru da kuma inganta kowace daƙiƙa ta zagayowar samarwa, Ansix Tech ta samar da fiye da molds; ta samar da fa'ida mai kyau. Abokin ciniki ba wai kawai ya sami kayan aiki na daidai ba, har ma da tsarin kera kayayyaki masu araha wanda ke kare riba da haɓaka ƙirƙira. A cikin masana'antar da inganci shine kuɗi, hanyar Ansix Tech - haɗa ƙwarewar fasaha mai zurfi tare da mai da hankali kan ƙimar abokin ciniki akai-akai - tana nuna makomar masana'antu masu yawa. Yana tabbatar da cewa a cikin ainihin duniyar ƙera allura, mafi mahimmancin kayan aikin da aka ƙera ba a yi shi da ƙarfe ko filastik ba, amma na hangen nesa da fasaha.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi samfuran molds 700 na kofuna, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

#www.ansixtech.com #ansixtech.com #samfurin kofuna 700 #Masana'antar mold ta Ansix #Molding na allurar Ansix #Molding na Ansix Ltd #samfurin kofuna 700 masana'antar molding na allurar #molding na allurar Ansix #molding na samfurin kofuna 700 masana'antar mold na samfurin 700 masana'antar mold na samfurin 700 masana'antar mold ta samfurin 700 #Ansix #molding na Ansix #Ansix na fasaha na kamfanin #Ansix na fasaha #Ansix na masana'antar Ansix #Ansix na fasaha #Ansix na masana'antar mold #injection na mold na samfurin 700 # masana'antar mold ta Ansix #700 samfurin kofuna 700 moldschina #700 samfurin kofuna 700 moldsprecision molds #masana'antar allurar #700 samfurin kofuna 700 molds injection molds #masana'antar mold na samfurin 700 #masana'antar mold na samfurin 700 moldsmolds #masana'antar mold na samfurin 700 moldsmolds #masana'antar mold na samfurin 700 moldsmolds #masana'antar mold na samfurin 700 moldsmolds #masana'antar mold na samfurin 700 moldsmolds #masana'antar injection ... mold china #Kamfanonin Ansix #Kamfanin Ansix China #samfurin kofuna 700 moldsfacotry #Ansix Tech #Ansix Tech mold #700 samfurin kofuna moldsinjection molding #injection molding companies #ansix 700 samfurin kofuna moldsparts injection mold companies #700 samfurin kofuna moldschina #700 samfurin kofin moldschina #700 samfurin kofin moldschina factory #Ansix molds #700 samfurin kofin moldsprecision mold #700 samfurin kofin moldsprecision mold #700 samfurin kofin molds injection mold #ansix filastik molds #ansix masana'antu #700 samfurin kofin molds sassan masana'antu #700 samfurin kofin molds sassan filastik masana'anta #700 samfurin kofin moldssinjection mold #700 samfurin kofin moldssinjection MANHAJAR TABBATACCIYA #700 samfurin kofin moldsprecision #China mold #700 samfurin kofin molds injection mold china #700 samfurin kofin molds mold china #china Mould daidai #mold a kasar Sin #700 samfurin kofin moldsprecision mold china #Precision molds #Maidles masu daidaito #Maidles masu daidaito #Maidles masu kulle ƙofar mota #Maidles masu allura #700 samfurin kofuna moldsMasana'antu #700 samfurin kofuna moldsKamfani #Maidles masu girma Allura #Maidles masu girman Tonnage #Maidles masu girman Tonnage #700 samfurin kofuna moldsKamfani #Maidles masu girman Tonage na kofuna 700Kamfani #Maidles masu girman Tonage na kofuna 700Masana'antar #Maidles masu girman Tona 2800T #Maidles masu girman Tona 4500 #Maidles masu girman Tonage na Allura ...