Makapu mazana manomwe emuenzaniso

700 sampuro cKumusoro Moulds

 

Hunyanzvi hweUinjiniya: Sei Ansix Tekinoroji Inoita Kuti Zvishandiswe Nemazvo Uye Kukosha Mukugadzirwa Kwemould Yakawanda

Kune vagadziri vezvinhu zvinotengeswa nevatengi nekukurumidza, musiyano uripo pakati pehutungamiriri hwemusika nekusava nebasa unogona kuyerwa muzvikamu zvesendi payuniti imwe neimwe uye mazuva enguva yekugadzirwa kwezvinhu.

Indasitiri yepasi rose yekugadzira zvinhu nejekiseni, iyo iri musimboti wekugadzirwa kwemazuva ano, iri kutarisana nezvinodiwa zvisati zvamboitika zvekumhanya, kunyatsorongeka, uye kushandisa mari zvakanaka. Pakati peshanduko iyi pane mutambo wakaoma pakati peinjiniya yepamusoro nehupfumi hunoshanda. Kune Ansix Tech, inotungamira mukugadzira zvinhu zvine mold zvakawanda, purojekiti ichangobva kuitwa yekugadzira 700 mamold emhando ye precision yekambani yezvigadzirwa zvevatengi yepasi rose yakanga isiri kungoda chete—yakanga iri kusimbiswa kwepfungwa yekugadzira yechizvarwa chinotevera. Nekubatanidza tekinoroji yedhijitari yepamusoro nehunyanzvi hwakadzama hwesainzi yezvinhu, Ansix Tech yakaunza purojekiti yakaderedza zvakanyanya mari yeyuniti imwe neimwe uku ichikurumidzisa nguva yekuenda kumusika, ichiisa chiyero chitsva chezvinogoneka mukugadzira zvinhu ne precision. Kubudirira kwacho kwakavakirwa pamaitiro akagadzirwa zvine hungwaru akatanga ne digital prototyping uye akaguma nehurongwa hwekuendesa hwakagadziriswa, hwe otomatiki.

 

Kutanga Mapurojekiti Ane Hurongwa: Dambudziko reMakombe 700

Basa repurojekiti iyi raive rakakura: kugadzira, kugadzira, kugadzira, uye kuendesa mamould mazana manomwe akasiyana, akanyatsogadzirwa nemazvo. Mould yega yega yaida kugadzira makapu ane kugadzikana kwakanyanya, kupenya kwakanaka, uye kuvimbika kwemuchina kuti agone kumira kuedzwa kunoshanda. Zvinangwa zvikuru zvemutengi zvaive zviviri: kuderedza mutengo weyuniti kuti uvandudze mari yechigadzirwa uye kudzvinyirira kutenderera kwekugadzira kuti uwane mukana wekutanga mumusika une makwikwi.

 

Maitiro eAnsix Tech akavakirwa pahurongwa hweinjiniya "hwakaiswa pamberi". Vachiziva kuti mari inopfuura 80% yemutengo wekugadzira chigadzirwa inotarwa panguva yekugadzira, timu yakaisa mari yakawanda mukuongorora kwekutanga uye kusimbiswa kwedhijitari. Maitiro aya ekugadzirisa matambudziko akachinja kubva pasi pefekitori—uko shanduko dzinodhura uye dzinotora nguva—kuenda pachikirini chekombuta, uko kudzokorora kunokurumidza uye kusingadhuri. Chinangwa chaive chekuvaka chivimbo munhanho yega yega isati yachekwa simbi yekutanga.

 

Danho 1: Kuongororwa kweDigital Prototyping uye Kusimbiswa kweDhizaini

Rwendo rwakatanga nekushandurwa kwepfungwa dzekutanga dzekapu kuita mamodheru e3D akadzama. Mainjiniya akatarisana nekugadzira magadzirirwo ekugadzira (DFM) kubva pakutanga, vachiongorora kona yega yega yekudhirowa, ukobvu hwemadziro, uye hunyanzvi hwembabvu. Kuti vasimbise magadzirirwo aya, Ansix Tech yakashandisa nzira yekufananidzira kaviri, ichishandisa simba rezvishandiso zvakasiyana-siyana zvesoftware yepamusoro.

 

Kutanga, kuongororwa kweMoldflow kwakaitwa kuti kufananidze maitiro ekuzadza purasitiki mukati memugodhi chaiwo. Izvi zvakafanotaura zvikanganiso zvinogona kuitika senge misungo yemhepo (inogona kukonzera kupisa), mitsetse yeweld (nzvimbo dzisina kusimba panosangana mafambiro emvura), uye kurongedza kusina kuenzana. Mainjiniya anogona kugadzirisa nzvimbo dzegedhi, saizi, uye masisitimu ekumhanya nedhijitari kuti ave nechokwadi chekuti kuzadza kwakaringana uye marara mashoma ezvinhu. Danho iri rakakosha kune akawanda-siyana akaomarara.Mould yeBumbiros kuona kuti kapu imwe neimwe yakafanana.

 

Zvisinei, simulation ine miganhu yayo. Sezvakaratidzwa mukutsvagisa kwemaindasitiri, Moldflow inowanzo fungidzira mold yakaoma, isingakanganise. Muchokwadi, kumanikidzwa kukuru kwepurasitiki inopinzwa (kazhinji zviuru zvemapaunzi pa sikweya inch) kunogona kukonzera kutsauka kudiki asi kwakakosha mu mold cores nemakomba. Kuti tinzwisise izvi, Ansix Tech yakabatanidza flow analysis yayo ne structural finite element analysis (FEA) ichishandisa software yakaita seANSYS. Iyi hybrid approach yakatevedzera kuti mold steel pachayo yaizochinja sei pasi pemutoro, zvichibvumira mainjiniya kusimbisa zvivakwa nekugadzirisa magadzirirwo kuti agadzirise deformation, zvichiita kuti zvikamu zvekupedzisira zvigare mukati mema microns ezvakatsanangurwa.

 

Tafura 1: Zvishandiso Zvikuru zveDigital Prototyping uye Mabasa Azvo

 

Danho rechipiri: Sainzi yeKusarudza Zvinhu

Kusarudzwa kwezvinhu zvinokosha pakugadzirisa zvinhu uye pakushanda zvakanaka. Pamakapu emuenzaniso, zvaidiwa zvaive zvekujekesa, kuomarara, uye kushanda zvakanaka kwemari. Mainjiniya eAnsix Tech akaongorora vanhu vakati wandei, pakupedzisira akasarudza Acrylonitrile Styrene (AS) yezvikamu zvekupedzisira. AS inopa chiyero chakanaka chekujeka, kuomarara, uye kuomarara pamusoro, zvichiita kuti ive yakakodzera kumakapu emuenzaniso anoda kutaridzika zvakanaka uye anonzwa akasimba.

 

Maitiro ekusarudza zvinhu aipfuura resin yepurasitiki kuenda kusimbi yeforoma pachayo—chinhu chakakosha pakurarama kwenguva refu, mashandiro, uye mutengo wepachikamu chimwe nechimwe. Ansix Tech yakatevedzera hurongwa hwakarongeka apo sarudzo yesimbi inodzorwa nezvinhu zvechikamu, kupenya kwepadenga kunodiwa, uye hupenyu hweforoma hwaitarisirwa.

 

Kune zviumbwa zvemakapu mazana manomwe, zvaida polish yaipenya zvakanyanya uye zvaishandiswa pakufamba kwemazana ezviuru, simbi yakaomeswa kare yakaita seP20 yaive sarudzo yakakodzera uye isingadhuri kune zvakawanda zvikamu zvechiumbwa. Kugona kwayo kugadzira zvakanaka uye kuomarara kwakafanana kwakabatsira kudzora nguva yekugadzira nemutengo. Kune nzvimbo dzakakomba, dzinopfekwa zvakanyanya senge macores nemakomba mukugadzirwa kwakawanda, simbi yeH13 tool steel yakaoma inogona kutsanangurwa nekuda kwekugara kwayo kwenguva refu. Hunhu hwekupisa hwesimbi yakasarudzwa, kunyanya thermal conductivity yayo (29 W/m·C yeP20), yakakanganisa zvakananga dhizaini yesystem yekutonhodza. Conductivity yakakwira inobvumira kupisa kubva muchikamu chepurasitiki nekukurumidza, zvichiita kuti nguva yekutenderera ikurumidze.

 

Danho rechitatu: Dhizaini neUinjiniya zveMould Zvakanyatsogadzirwa

Nekusimbiswa kwemagadzirirwo uye zvinhu zvakatsanangurwa, chinangwa chakachinja kuenda kumaitiro akaomarara emaforoma pachawo. Foroma yega yega yaive mubatanidzwa wakaoma wakagadzirwa kuti uvimbike, ukurumidze, uye uve nyore kugadzirisa.

 

Sisitimu Yokutonhodza: ​​Injini Yekushanda Zvakanaka

Pamwe sisitimu inonyanya kukosha, sisitimu yekutonhodza yakagadziriswa ndiyo inonyanya kukonzera kushanda zvakanaka kwekugadzira. Vagadziri veAnsix Tech vakaisa nzira yekutonhodza yakafanana, uko nzira dzemvura dzinotevera magadzirirwo chaiwo ejiyomethri yekapu padaro rakafanana. Kubvisa kupisa uku kwakafanana kunoderedza kupwanyika kwezvikamu uye kushushikana kwemukati ukuwo kuchideredza zvakanyanya nguva inoda purasitiki kuti iome muchimiro. Kune makapu emuenzaniso, musanganiswa wenzira dzakatonhodzwa nebaffle uye dzakatonhodzwa nebubble wakashandiswa muzvikamu zvakadzika zvepakati kuti uve nechokwadi chekutonhodza kunoshanda uko nzira dzakaboorwa dzakajairwa dzisingakwanisi kusvika. Nheyo yacho yaive nyore: chikamu chinotonhorera zvakaenzana uye nekukurumidza chinogona kuburitswa nekukurumidza, zvichiwedzera zvakananga huwandu hwezvikamu zvinogadzirwa paawa uye zvichideredza mutengo wakapihwa kuchikamu chimwe nechimwe.

 

Kubata Gate, Vanomhanya, uye Kubvisa

Gedhi, iro rinopinda purasitiki yakanyungudutswa mugomba, rakagadzirwa nokungwarira segedhi repasi pemvura kana remugero remakapu. Dhizaini iyi inochekerera chikamu kubva pamuchina wekurukisa kana wabuda, zvichidzivirira kuchekererwa kwechipiri uye zvichisiya zvisaririra zvishoma zvegedhi zvinogamuchirwa zvakanaka.

 

Sisitimu yekuburitsa mvura yaifanira kutsanangura kudhonza kwakadzika kwekapu. Musanganiswa wemapini ejector nemachira akashandiswa kupa simba rakafanana, risingakanganisi pasi pekapu nemadziro emativi. Kune mamwe maficha akachekwa pasi pekapu, masiraidhi erutivi anoshandiswa ne hydraulic akaiswa mudhizaini yemold. Nguva uye kururama kwezvikamu izvi zvinofamba zvakagadziriswa muchikamu chedhijitari kuti zvive nechokwadi chekuti kushanda zvakanaka papuratifomu yekugadzira kwacho kwapera.

 

Danho rechina: Kuziva Mafambiro Ebasa Rekugadzira

Kushandura magadzirirwo edhijitari kuita simbi yakaoma kwaida kuti basa rekugadzira riitwe nehurongwa hwakarongeka. Chivako cheAnsix Tech chinoshanda netambo yedhijitari, uko maCAD modhi anoyerera zvakananga kunzvimbo dzemichina yeCNC, masero emagetsi ekuburitsa magetsi (EDM), uye nzvimbo dzekuboorera makomba akadzika.

 

Dambudziko guru mukugadzira maforoma mazana manomwe akasiyana nderekuchengetedza kuenzana kwakakwana. Kutsauka muchikamu chimwe chete kana mugomba kunogona kuita kuti foroma yese isashande. Ansix Tech yakaderedza izvi kuburikidza nemaitiro akajairwa ekugadzira machining, in-process inspection ichishandisa michina yekuyera coordinate (CMMs), uye centralized digital database yakapa machinery ese modhi nemirairo yakafanana, yazvino.

 

Mushure mekugadzira, chikamu chekupukuta nekugadzira magadzirirwo chaive chakakosha parunako rwemakapu. Kuwana nzvimbo yakakwana yeClass-A pamazana emaseti epakati nepaburi kunoda hunyanzvi hwakanyanya. Vagadziri vekare veAnsix Tech vanoshandisa nzira dzakarongwa dzekubvisa zviratidzo zvematurusi pasi pechiedza chakadzorwa kuti vabvise kunyange zviratidzo zvematurusi zvidiki, zvichiita kuti makapu akaumbwa abude zvakajeka.

 

Danho rechishanu: Kugadzirisa Maitiro uye Kuvimbisa Hunhu

Zviumbwa zvekutanga zvapera, chinangwa chakabva chatanga kushandiswa pakuumba majekiseni. Chinangwa chaive chekugadzira hwindo rekugadzirisa rakasimba uye rakagadziriswa iro raigona kudzokororwa mumazana emichina yekuumba.

 

Mainjiniya akashandisa data kubva muMoldflow simulations yekutanga senzvimbo yekutanga yekutarisa zvinhu zvepasi rese—tembiricha yekunyunguduka, kumhanya kwejekiseni, kumanikidzwa kwepakeji, uye nguva yekutonhodza. Kuburikidza nekugadzira bvunzo (DOE), vakaedza nenzira yakarongwa misiyano kuti vawane nzvimbo yakanaka yakagadzira zvikamu zvakakwana munguva pfupi pfupi yekutenderera pasina kusundira zvinhu kana muchina kusvika pamiganhu yayo. Iyi nzira yesainzi yekugadzirisa maitiro ndiyo inochengetedza mari yakawanda payuniti. Kuveura kunyange sekondi imwe chete kubva panguva yekutenderera kwemasekonzi gumi nemashanu kunoshandura kuwedzera kwe6.7% mukugadzirwa kwemuchina iwoyo.

 

Kuvimbiswa kwemhando yepamusoro kwakabatanidzwa mukati mese. Masisitimu ekuona otomatiki akaongorora mativi ese akakosha emakapu emuenzaniso kubva muchimiro chimwe nechimwe. Statistical process control (SPC) machati akateedzera ma parameter akakosha panguva chaiyo, achizivisa mainjiniya nezve chero kudonha kubva pahwindo remaitiro akagadziriswa zvikamu zvisina kunaka zvisati zvagadzirwa. Kuchinja uku kubva pakuongorora kwe reactive kuenda kukutonga kwemaitiro e proactive kwakaita kuti pave nemazinga ekusakwana kwemasero.

 

Chikamu 6: Kurongedza uye Kutumira Nekukurumidza

Pachirongwa chehukuru hwakadai, zvinhu zvekupedzisira zvakagadzirwa semaforoma. Ansix Tech yakabatana nenyanzvi dzezvinhu zvekutakura kugadzira magaba ekutakura akagadziriswa, akagadzirirwa kuchengetedza nzvimbo dzeforoma dzakarurama kubva mukuvhunduka nekuora panguva yekufambisa. Foroma yega yega yaiperekedzwa nefaira redhijitari rakazara - gwara rekuisa, mapepa ekugadzirisa, hurongwa hwekugadzirisa, uye modhi ye3D - zvese zvinogoneka kuburikidza neQR code iri pabhokisi.

 

Yakafuridzirwa nemaitiro akanakisa ekugadzira zvinhu otomatiki, maitiro ekurongedza nekutumira zvinhu akagadziriswa kuti aderedze nguva yekubata. Nekuona kutakura zvinhu sechikamu chakakosha cheketani yekugadzira zvinhu, Ansix Tech yakava nechokwadi chekuti zvishandiso zvayo zvakagadzirwa zvakanaka zvinosvika panzvimbo dzevatengi pasi rose dzakagadzirira kushandiswa nekukurumidza uye zvine zvibereko.

 

Mhedziso: Kutsanangura Patsva Kukosha Mukugadzira Jekiseni

Kubudirira kwechirongwa che700 sample cup molds chiratidzo chemaitiro emazuva ano ekugadzira. Ansix Tech yakaratidza kuti nzira yekuderedza mitengo zvakanyanya haisi mukugadzirisa zvinhu asi mukudyara mari muhungwaru—hungwaru mukugadzira madhijitari, sainzi yezvinhu, muinjiniya yemaitiro, uye mukufambisa zvinhu uchishandisa data.

 

Nekudzivirira matambudziko asati aitika uye kugadzirisa sekondi yega yega yekugadzira, Ansix Tech yakapa zvinopfuura maforoma; yakapa mukana wekukwikwidza. Mutengi haana kungowana maturusi akanyatsojeka chete asiwo maitiro ekugadzira anofungidzirwa, asingadhuri aidzivirira mari yakawanda uye aikurumidzisa hunyanzvi. Muindasitiri umo kushanda zvakanaka kuri mari, nzira yeAnsix Tech—kubatanidza hunyanzvi hwakadzama hwehunyanzvi nekutarisa kukosha kwevatengi—inoratidza remangwana rekugadzira zvinhu zvakawanda. Zvinoratidza kuti munyika chaiyo yekuumba majekiseni, chinhu chakakosha zvikuru chakagadzirwa hachina kugadzirwa nesimbi kana purasitiki, asi nekuona zviri mberi nehunyanzvi.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nemakapu mazana manomwe emuenzaniso, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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