Sassan nickel masu haske mai haske na ABS757 masu haske
Sassan nickel masu haske mai haske na ABS757 masu haske
Ansix Fasaha Ta Inganta Wasan Gyaran Madubin Finish: Yadda Injection Molding Mai Daidaito Ke Samar da Sassan ABS757 Masu Haske Mai Kyau a Ƙananan Farashi
SHENZHEN, China – A cikin yanayin gasa na kayan kwalliya na filastik, buƙatar sassan da suka haɗa kamannin madubi mara aibi da juriyar ƙarfe yana ci gaba da ƙaruwa. Kayan gyaran mota, kayan kwalliya na alfarma, da gidaje na lantarki masu inganci kaɗan ne daga cikin aikace-aikacen da babu wani ciniki da za a iya yi da su a saman da aka yi da electroplated mai sheƙi mai kyau. Duk da haka, biyan wannan buƙata yana buƙatar haɗakar kimiyyar kayan aiki cikin sauƙi, Daidaitaccen Moldyin, da kuma inganta hanyoyin ƙera allurar rigakafi - ƙalubalen da masana'antun da yawa ke fama da shi.
Shiga Ansix Tech, ƙwararre a fannin hanyoyin gyaran allura. Kwanan nan kamfanin ya kammala wani muhimmin aiki na wani kamfani na kayan lantarki na masu amfani da kayayyaki na duniya, inda ya samar da wani tsari mai rikitarwa na gidaje da aka yi da ABS757, wani ABS mai sheƙi mai haske, wanda aka gama da wani madubi mai haske na nickel. Aikin ba wai kawai ya samar da wani ɓangare da ya wuce kyau da aiki ba. ƙa'idodi amma kuma ya nuna yadda zaɓin kayan aiki na dabaru, nazarin ƙira mai tsauri don masana'antu (DFM), da ƙirƙirar tsari na iya rage farashin na'urar ba tare da yin illa ga inganci ba.
Wannan zurfin bincike ya yi nazari kan tsarin Ansix Tech na kera sassan nickel masu haske mai haske na ABS757, waɗanda aka yi da lantarki, waɗanda suka shafi komai tun daga zaɓin kayan aiki da ƙirar mold zuwa tabbatar da samarwa da dabarun rage farashi.
- Bukatar Kasuwa da Ka'idojin Samfura: Manufar Kammalawa
Shahararren sassan filastik masu amfani da wutar lantarki a bayyane yake: suna ba da kyan gani da jin daɗin ƙarfe a ɗan ƙaramin nauyi da farashi. Ga saman da ke buƙatar madubi mai zurfi, mara murdiya - yi tunanin alamun mota, kayan sauti masu kyau, ko lafazin wayar salula - sandar tana da matuƙar girma. Duk wani lahani a cikin substrate, kamar layukan kwarara, alamun nutsewa, ko ƙaramin ƙaiƙayi a saman, yana ƙaruwa bayan an shafa shi, wanda ke haifar da ƙin yarda.
Ma'aunin masana'antu na irin waɗannan sassa suna da tsauri. Yawanci suna ƙayyade ƙaiƙayin saman (Ra) ƙasa da 0.05 µm don substrate da aka ƙera, daidaiton kauri na nickel a cikin ±0.2 µm, da matakin sheƙi (wanda aka auna a 60°) na >95 GU. Gwaje-gwajen mannewa, kamar gwaje-gwajen tef ɗin giciye da juriya ga thermal-cycling, wajibi ne. Takaitaccen aikin Ansix Tech ya haɗa da duk waɗannan buƙatun, tare da manufar rage farashin kashi 15% idan aka kwatanta da sarkar samar da kayayyaki ta abokin ciniki ta baya.
- Zaɓin Kayan Aiki: Dalilin da yasa ABS757 shine Zakaran Electroplating
Ba dukkan robobi ne za a iya amfani da su ta hanyar lantarki ba. Dole ne kayan su kasance suna da tsarin sinadarai wanda ke ba da damar haɗakar injina mai ƙarfi da layin ƙarfe. Acrylonitrile-butadiene-styrene (ABS) shine substrate da aka fi amfani da shi, kuma a cikin dangin ABS, an tsara matakan electroplating kamar ChiMei's PA-757 (ABS757) musamman don wannan dalili.
ABS757 ya ƙunshi sinadarin butadiene mai sarrafawa (kimanin kashi 15%), wanda ke samar da ingantaccen cire saman da ake buƙata yayin matakin rage ƙurajen sinadarai kafin a yi masa fenti. Wannan yana haifar da ƙananan wuraren da aka sanya a saman ƙarfe, wanda ke tabbatar da mannewa mai kyau. Kayan kuma yana ba da isasshen kwarara, wanda ke taimakawa wajen cike sassan bango masu siriri da rage layukan walda da ake iya gani - muhimmin abu ne ga saman da ke da sheƙi mai yawa. Ƙungiyar kayan Ansix Tech ta tantance wasu resins na ABS masu ƙarfin lantarki kuma ta tabbatar da cewa ABS757 ya samar da mafi kyawun daidaito na iya sarrafawa, mannewa a kan rufi, da farashi.
- Tsarin Samfura & DFM: Kwaikwayon Nasara Kafin A Yanke Karfe
Kafin a yi amfani da wani ƙarfe, ƙungiyar injiniya ta Ansix Tech ta gudanar da cikakken bincike kan Tsarin Masana'antu (DFM). Ta amfani da software na kwaikwayon kwararar mold, sun tsara matakan cikawa, tattarawa, da sanyaya don gano matsalolin da za su iya tasowa:
Hasashen layin walda: Layukan walda, inda gabannin narkewa suka haɗu, wurare ne marasa ƙarfi don mannewa a kan rufi. Kwaikwayon ya ba ƙungiyar damar daidaita wuraren ƙofa da yanayin ɓangaren don motsa layukan walda zuwa wuraren da ba a gani ko waɗanda ba su da mahimmanci.
Binciken alamar sink: Kauri sassa na iya raguwa a ciki, suna haifar da ƙoƙon da ake gani bayan an shafa su. Kwaikwayon ya jagoranci tsarin haƙarƙari da gyare-gyaren shimfidar sanyaya don rage sink.
Hasashen yanayin saman: Bincike ya nuna cewa sigogin ƙera allura (gudun sukurori, zafin ganga, zafin sanyaya) suna yin tasiri kai tsaye ga yanayin ƙananan saman ɓangaren da aka ƙera, wanda hakan ke shafar yadda matakin ƙera ƙasa ke shirya saman don yin rufi. Ƙungiyar ta inganta waɗannan sigogin ta hanyar amfani da su don cimma saman da za a iya cirewa iri ɗaya.
Wannan matakin samfurin kama-da-wane ya kawar da maimaita zane da yawa, yana adana makonni na lokaci da dubban daloli a cikin sake fasalin kayan aiki.
- Tsarin Motsa Jiki da Masana'antu: Injiniyan Tushen Kammala Madubi
Modulation shine zuciyar aikin. Domin wani sashi mai sheƙi mai haske sosai, dole ne a kammala kowane bayani na kayan aikin.
Zaɓin Karfe na Mold: ABS na iya fitar da iskar gas mai lalata yayin sarrafawa. Don tabbatar da dorewar dogon lokaci da kuma kiyaye saman rami mai tsabta, Ansix Tech ta zaɓi ƙarfe mai jure tsatsa (kamar 1.2083) don abubuwan da aka saka a cikin tsakiya da rami. Wannan ƙarfe kuma yana da kyakkyawan gogewa, wanda yake da mahimmanci don cimma kammala madubi a ɓangaren da aka ƙera.
Gogewa da Tsarin Zane: An goge saman ramin zuwa madubi (Ra
Tsarin Ƙofar: Domin guje wa alamun ƙofa da ake gani a saman da aka yi wa fenti, Ansix Tech ta yi amfani da tsarin ƙofar da ke ƙarƙashin kofa ko kuma tsarin ƙofar da aka nuna. An sanya ƙofofin a mafi kauri sassan ɓangaren, kamar yadda aka ba da shawara, don hana sanyaya da wuri da kuma jinkirin kwarara.
Tsarin Sanyaya: An tsara tsarin tashar sanyaya mai tsari don tabbatar da sanyaya cikin sauri da daidaito. Wannan yana da mahimmanci don hana yaɗuwa da kuma rage lokacin zagayowar - wanda hakan ke haifar da farashin samarwa kai tsaye.
Tsarin Fitar da Kaya: An sanya fil ɗin Fitar da Kaya a wurare marasa mahimmanci (misali, a ƙarƙashin haƙarƙari) don guje wa alamomi a saman kyau. An tsara jerin fitar da kaya mai laushi da lokaci mai kyau don hana karkacewa ko karce wani ɓangare.
Aikin ƙera mold ya haɗa da injin CNC mai inganci, EDM (na'urar fitar da wutar lantarki) don samun cikakkun bayanai, kuma a ƙarshe, tsarin goge hannu mai kyau. An sa ido sosai kan kowane mataki tare da duba CMM (Coordinate Measuring Machine) don tabbatar da daidaiton girma.
- Yin Allura da Gyaran Electroplating: Kewaya Matsaloli Masu Muhimmanci
Gina substrate na ABS757 rabin faɗa ne kawai. Gwaji na gaske shine samar da wani sashi wanda ya dace da tsarin electroplating na gaba.
Kalubalen Gyaran Mota: Manyan ƙalubalen sun haɗa da kawar da alamun splashing (wanda danshi ke haifarwa), jetting (daga allurar da ta yi sauri), da kuma damuwa ta ciki. Injiniyoyin aikin Ansix Tech sun aiwatar da tsarin busar da kayan (≥awanni 4 a zafin jiki 80°C), sun yi amfani da yanayin zafi mai yawa da kuma saurin allurar ƙasa zuwa matsakaici, kuma sun yi amfani da isasshen matsin lamba don rama raguwar ba tare da haifar da damuwa mai yawa ba.
Tsarin Zane-zanen Electroplating: Sassan da aka ƙera suna yin aikin lantarki mai matakai da yawa. Kamar yadda aka bayyana a cikin jagororin zane-zanen electroplating gabaɗaya, wannan ya haɗa da tsaftacewa, maganin narkewa, roughening na sinadarai (etching), sensitization, kunnawa, plating nickel mara lantarki, kuma a ƙarshe, electroplating na nickel mai haske. Ansix Tech tana haɗin gwiwa da mai siyar da plating wanda ya ƙware a cikin kammala sheki mai sheki. Kamfanin yana ba da cikakkun bayanai game da kauri nickel (yawanci 15-20 µm) da haske don tabbatar da daidaito.
- Ingantawa don Inganci & Kula da Farashi
An gina alƙawarin Ansix Tech na rage farashin abokin ciniki a kowane mataki:
Ingancin Kayan Aiki: Ta hanyar amfani da DFM don inganta kauri na bango da kuma kawar da kayan da ba dole ba, nauyin ɓangaren ya ragu da kashi 8%.
Rage Lokacin Zagaye: Tsarin sanyaya da aka inganta da kuma sigogin tsari da aka gyara (zafin jiki mai yawa, ƙarancin saurin harbi, daidaitaccen marufi) sun rage lokacin zagayowar da kashi 12% idan aka kwatanta da gwaje-gwajen farko.
Inganta Darajar Yawa: Cikakken bincike kan ingancin aiki (tsarin gani don lahani a saman, duba girma akan mahimman fasaloli) ya tura ƙimar yawan amfanin farko sama da kashi 98%, wanda hakan ya rage farashin tarkace da sake yin aiki sosai.
Marufi & Kayan Aiki: Ana naɗe sassan a cikin kwantena daban-daban waɗanda ba sa yin karce-karce, don hana karcewa yayin jigilar kaya, wanda hakan ke kawar da lalacewar da aka saba samu kafin a yi amfani da su.
- Tabbatar da Inganci & Isarwa Mai Sauri
Ba a duba inganci a ciki; an gina shi a ciki. Tsarin kula da inganci na Ansix Tech ya shafi dukkan sarkar:
Duba Kayan Aiki: Takaddun shaida na bincike ga kowane rukuni na ABS757.
Kulawa a Cikin Tsarin Aiki: Kulawa a ainihin lokacin sigogin injin ƙira (matsi, zafin jiki, lokaci).
Dubawa Bayan Gyara: Dubawa ta gani 100% a ƙarƙashin akwatunan haske masu daidaito da kuma duba CMM lokaci-lokaci.
Binciken Kafin A Yi Rufewa: Binciken ƙarshe na sassan da aka yi wa fenti kafin a sake su ga mai sayar da fenti.
Tabbatarwa ta Ƙarshe: Ana gwada mannewa, auna kauri, da kuma auna sheƙi kafin a kawo kayan.
Wannan tsari mai tsauri yana goyon bayan "Alƙawarin Isarwa Mai Sauri" na Ansix Tech. Daga bayanan 3D da aka amince da su, kamfanin zai iya isar da sassan binciken farko (FAI) cikin kwanaki 25 kuma ya kai ga cikakken samar da kayayyaki cikin kwanaki 35, jadawalin da ya haɗa da ƙera mold, ɗaukar samfur, da kuma ba da takardar shaidar aiki.
- Kammalawa: Shawarar Darajar Ansix Tech - Aminci da Ƙirƙira Mai Inganci da Kuɗi
Nasarar samar da sassan nickel masu haske mai haske daga ABS757 shaida ce ta zurfin gogewar Ansix Tech a masana'antar. Ya wuce kawai yin mold da sassan sarrafawa. Ya ƙunshi fahimtar kimiyya game da alaƙar mallakar kayan aiki, ƙwarewar yin kayan aiki daidai, da kuma mai da hankali sosai kan ingantawa.
Ga abokan ciniki, ƙimar a bayyane take: wani kayan aiki mai inganci wanda aka kawo shi a farashi mai rahusa. Ta hanyar zaɓar kayan da suka dace (ABS757), amfani da DFM don hana lahani, inganta zagayowar ƙira don sauri, da kuma aiwatar da ingantattun hanyoyin sarrafawa, Ansix Tech ba wai kawai ya cika ƙa'idodi ba - yana sake bayyana abin da zai yiwu a cikin amfani da filastik mai inganci da inganci.
Yayin da kasuwanni ke ci gaba da buƙatar ƙarin matakai na kyawun fuska, haɗakar fasahar ƙera allura da ƙwarewar kammala saman, kamar yadda Ansix Tech ta nuna, zai zama abin da zai bambanta samfuran da ke son yin fice.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi sassan nickel masu haske mai haske na ABS757, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi sassan nickel masu haske mai haske na ABS757, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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