ABS757 iindawo ze-nickel ezifakwe i-electroplated electroplated kwiglasi ephezulu ekhazimlayo
ABS757 iindawo ze-nickel ezifakwe i-electroplated electroplated kwiglasi ephezulu ekhazimlayo
I-Ansix Itekhnoloji iphakamisa umdlalo we-Mirror-Finish Electroplating: Indlela i-Precision Injection Molding ehambisa ngayo iinxalenye ze-ABS757 ezikhazimlayo ngexabiso eliphantsi
SHENZHEN, eTshayina – Kwimeko yokukhuphisana kwezinto zeplastiki zokuhombisa, imfuno yezinto ezidibanisa ukugqitywa okufana nesipili esingenasiphako kunye nokuqina kwesinyithi iyaqhubeka nokukhula. Izinto zokuhombisa iimoto, izixhobo zodidi oluphezulu, kunye neendawo zokugcina izinto ze-elektroniki zezinye zezicelo apho umphezulu ogqibeleleyo ocwebezelayo ocwebezelayo ungenakuxoxiswana. Nangona kunjalo, ukuhlangabezana nale mfuno kufuna ukuhlanganiswa okungenamthungo kwesayensi yezinto eziphathekayo, Umngundo ochanekileyo- ukwenza, kunye neenkqubo zokubumba ezilungelelanisiweyo - ngumceli mngeni abavelisi abaninzi abasokola ukuwunqoba.
Ngena kwi-Ansix Tech, ingcali kwizisombululo eziphambili zokubumba i-injection. Le nkampani isandula ukugqiba iprojekthi ebalulekileyo yophawu lwe-elektroniki lwabathengi behlabathi, ivelisa icandelo lezindlu elintsonkothileyo elenziwe nge-ABS757, i-ABS ekhazimlayo ye-electroplating, egqitywe ngomaleko we-nickel okhanyayo esipilini. Le projekthi ayizange inikezele kuphela inxalenye edlula ubuhle kunye nokusebenza kakuhle. imigangatho kodwa ikwabonise indlela ukukhethwa kwezinto ezicwangcisiweyo, uhlalutyo oluqinileyo loyilo lokwenza (i-DFM), kunye nokuvelisa izinto ezintsha okunokunciphisa kakhulu iindleko zeeyunithi ngaphandle kokubeka umgangatho esichengeni.
Olu phando luhlolisisa indlela ebanzi ye-Ansix Tech yokwenza iinxalenye ze-nickel ezifakwe kwi-mirror ecwebezelayo ye-ABS757, ezigubungela yonke into ukusuka ekukhetheni izinto kunye noyilo lwe-mold ukuya ekuqinisekisweni kwemveliso kunye namaqhinga okonga iindleko.
- Imfuno yeMarike kunye neMigangatho yeMveliso: Umgudu wokuGqibela
Ukuthandeka kwamacandelo eplastiki afakwe ngombane kucacile: anika inkangeleko kunye nokuvakala kobunewunewu besinyithi ngexabiso eliphantsi kakhulu kunobunzima kunye nexabiso. Kwiindawo ezifuna ukugqitywa kwesipili okunzulu, okungenasiphazamiso - cinga ngee-emblems zeemoto, izixhobo zesandi ze-premium, okanye ii-accents ze-smartphone - i-bar iphezulu kakhulu. Nasiphi na isiphene kwi-substrate, njengemigca yokuhamba, amanqaku okusinki, okanye uburhabaxa obuncinci bomphezulu, buyandiswa emva kokufakwa, nto leyo ekhokelela ekungamkelekini.
Imigangatho yoshishino yaloo macandelo ingqongqo. Ngokwesiqhelo ichaza uburhabaxa bomphezulu (Ra) obungaphantsi kwe-0.05 µm kwi-substrate ebunjiweyo, ukufana kobukhulu be-nickel ngaphakathi kwe-±0.2 µm, kunye nenqanaba le-gloss (elilinganiswa kwi-60°) ye->95 GU. Uvavanyo lokuncamathela, olufana novavanyo lwe-cross-hatch tape kunye nokumelana nokujikeleza kobushushu, luyimfuneko. Ingxelo emfutshane yeprojekthi ye-Ansix Tech iquke zonke ezi mfuno, kunye nenjongo yokunciphisa iindleko ngenxalenye ye-15% xa kuthelekiswa nochungechunge lwangaphambili lobonelelo lomthengi.
- Ukukhetha Izinto: Kutheni i-ABS757 iyiNtshatsheli ye-Electroplating
Ayizizo zonke iiplastiki ezinokugqunywa nge-electroplated ngempumelelo. Le nto kufuneka ibe nesakhiwo seekhemikhali esivumela ukudibana okuqinileyo koomatshini kunye nomaleko wesinyithi. I-Acrylonitrile-butadiene-styrene (ABS) yeyona substrate isetyenziswa kakhulu, kwaye ngaphakathi kosapho lwe-ABS, ii-electroplating-grades ezifana ne-ChiMei's PA‑757 (ABS757) zenzelwe ngokukodwa le njongo.
I-ABS757 iqulathe umxholo we-butadiene olawulwayo (malunga ne-15%), obonelela ngokutyibilika komphezulu okufunekayo ngexesha lenyathelo lokurhawuzelela iikhemikhali ngaphambi kokufakelwa. Oku kudala amanqaku e-anchor amancinci kwiileya zesinyithi ezilandelayo, okuqinisekisa ukunamathela okuphezulu. Le nto ikwabonelela ngokuhamba ngokukhawuleza okuphezulu, okunceda ukugcwalisa amacandelo odonga oluncinci kunye nokunciphisa imigca ebonakalayo ye-weld - into ebalulekileyo kwiindawo ezikhazimlayo. Iqela lezinto ze-Ansix Tech livavanye ii-resin ezininzi ze-ABS ze-electroplating kwaye laqinisekisa ukuba i-ABS757 inikezele ngokulinganisela okufanelekileyo kokusetyenzwa, ukunamathela kwe-plating, kunye neendleko.
- Uyilo lwePrototype kunye neDFM: Ukulinganisa Impumelelo Ngaphambi kokuba Intsimbi Inqunyulwe
Ngaphambi kokuba kusetyenziswe nayiphi na intsimbi, iqela lobunjineli le-Ansix Tech lenze uhlalutyo olupheleleyo lwe-Design for Manufacture (DFM). Besebenzisa isoftware yokulinganisa ukuhamba kwesikhunta ephucukileyo, bamisela izigaba zokuzalisa, ukupakisha, kunye nokupholisa ukuze babone iingxaki ezinokubakho:
Uqikelelo lomgca we-Weld: Imigca ye-Weld, apho i-melt fronts idibana khona, ziindawo ezibuthathaka zokunamathela kwi-plating. Olu vavanyo luvumele iqela ukuba lilungise iindawo zesango kunye ne-part geometry ukuze lihambise imigca ye-weld kwiindawo ezingabonakaliyo okanye ezingabonakaliyo.
Uhlalutyo lweempawu zesinki: Iindawo ezityebileyo zinokuncipha zingene ngaphakathi, zenze ii-dimples ezibonakalayo emva kokugqunywa. Uyilo lweembambo lukhokelwa kukulinganisa kunye nokulungiswa kwendlela yokupholisa ukunciphisa ii-sinki.
Ukuqikelela i-topography yomphezulu: Uphando lubonisa ukuba iiparameter zokubumba inaliti (isantya sesikrufu, ubushushu bebharele, ubushushu bokupholisa) zichaphazela ngokuthe ngqo ubume bomphezulu omncinci wenxalenye ebunjiweyo, nto leyo echaphazela indlela inyathelo lokubumba elilandelayo elilungiselela ngayo umphezulu ukuze ubekwe. Iqela lilungiselele ezi parameters ngokwenyani ukuze lifumane umphezulu ogotywayo ngokulinganayo.
Eli nqanaba le-prototyping ebonakalayo lisuse ukuphindaphinda okuninzi koyilo, longa iiveki zexesha kunye namawaka eedola ekuphindeni izixhobo.
- Uyilo lweMold kunye noMveliso: Ubunjineli beSiseko soMgca wesipili
Isikhunta yeyona nto iphambili kulo msebenzi. Kwinxalenye ekhazimlayo ene-electroplated ephezulu, yonke into yesixhobo kufuneka ilungiswe kakuhle.
Ukukhethwa kweNsimbi yeMold: I-ABS inokukhupha iigesi ezirhabaxa ngexesha lokucubungula. Ukuqinisekisa ukuqina kwexesha elide nokugcina umphezulu womngxuma ococekileyo, i-Ansix Tech ikhethe intsimbi engagqwaliyo ye-martensitic engagqwaliyo (efana ne-1.2083) kwi-core kunye ne-cavity inserts. Le ntsimbi ikwanayo nombala oqaqambileyo, obalulekileyo ekufezekiseni isipili kwinxalenye ebunjiweyo.
Ukupholisha kunye nokuLungelelaniswa: Imiphezulu yemiqolo ipholishiwe yaze yagqitywa njengesipili (Ra
Inkqubo Yokugada: Ukuze kuthintelwe iimpawu ezibonakalayo zesango kumphezulu ogqunywe ngeplanga, i-Ansix Tech isebenzise inkqubo yesango elingaphantsi okanye eliyi-pinpoint. Amasango abekwe kwiindawo ezityebileyo zenxalenye, njengoko kucetyisiwe, ukuthintela ukupholisa kwangethuba kunye nokungakhathali kokuhamba kwamanzi.
Inkqubo Yokupholisa: Uyilo lwetshaneli yokupholisa oluhambelanayo lwenzelwe ukuqinisekisa ukupholisa okukhawulezayo nokulinganayo. Oku kubalulekile ukuthintela ukuqhekeka kunye nokunciphisa ixesha lomjikelo - umqhubi othe ngqo weendleko zemveliso.
Inkqubo Yokukhupha Impahla: Iiphini zokukhupha imithwalo zazibekwe kwiindawo ezingezizo ezibalulekileyo (umz., phantsi kweembambo) ukuze kuthintelwe amabala kumphezulu wobuhle. Ulandelelwano lokukhupha imithwalo oluthambileyo nolucwangcisiweyo ngexesha elifanelekileyo lwalucwangcisiwe ukuthintela ukugqwetheka okanye ukukrwela iindawo.
Umsebenzi wokwenziwa kwesikhunta wawubandakanya ukuchwetheza kwe-CNC okuchanekileyo, i-EDM (umatshini wokukhupha umbane) ngeenkcukacha ezincinci, kwaye ekugqibeleni, inkqubo yokupholisha ngesandla ecokisekileyo. Inyathelo ngalinye lalijongwa ngononophelo ngokuhlolwa kwe-CMM (uMatshini wokulinganisa oQokelelweyo) ukuqinisekisa ukuchaneka kobukhulu.
- Ukubumba Ngenaliti kunye Nokubumba Nge-Electroplating: Ukujongana Neengxaki Ezibalulekileyo
Ukubumba i-substrate ye-ABS757 sisiqingatha nje semfazwe. Uvavanyo lokwenyani kukuvelisa inxalenye efanelekileyo ngokupheleleyo kwinkqubo elandelayo ye-electroplating.
Imingeni yokubumba: Imingeni ephambili yayiquka ukususa amabala okutshixiza (okubangelwa kukufuma), ukutsiba (okuvela ekufakweni ngokukhawuleza kakhulu), kunye noxinzelelo lwangaphakathi. Iinjineli zeenkqubo ze-Ansix Tech ziqalise inkqubo engqongqo yokomisa izinto (≥ iiyure ezi-4 kuma-80 °C), zisebenzise ubushushu obuphezulu bokunyibilika kunye neprofayili yesantya sokufaka esiphantsi ukuya kwesiphakathi, kwaye zasebenzisa uxinzelelo olwaneleyo lokupakisha ukubuyisela ukuncipha ngaphandle kokufaka uxinzelelo olugqithisileyo.
Inkqubo yokufakelwa kwe-Electroplating: Iindawo ezibunjiweyo zidlula kwinkqubo ye-electrochemical enamanqanaba amaninzi. Njengoko kuchaziwe kwizikhokelo zokufakelwa kwe-electroplating ngokubanzi, oku kuquka ukucoca, unyango lwe-solvent, ukurhawuzelela kwamakhemikhali (ukukrola), ukuziva ukhululekile, ukusebenza, ukufakwa kwe-nickel engena-electro, kwaye ekugqibeleni, ukufakwa kwe-nickel ekhanyayo nge-electroplating. I-Ansix Tech isebenzisana nomthengisi we-plating oqinisekisiweyo ogxile ekugqityweni kwe-gloss ephezulu. Le nkampani inika iinkcukacha ezineenkcukacha zobukhulu be-nickel (ngesiqhelo yi-15‑20 µm) kunye nokukhanya ukuqinisekisa ukuhambelana.
- Ukuphucula ukusebenza kakuhle kunye nolawulo lweendleko
Ukuzibophelela kwe-Ansix Tech ekunciphiseni iindleko zabathengi kwakhelwe kuzo zonke izigaba:
Ukusebenza kakuhle kwezinto: Ngokusebenzisa i-DFM ukuphucula ubukhulu bodonga nokususa izinto ezingafunekiyo, ubunzima benxalenye buncitshiswe nge-8%.
Ukuncitshiswa kwexesha lomjikelo: Inkqubo yokupholisa ephuculiweyo kunye neeparamitha zenkqubo ezilungisiweyo (ubushushu obuphezulu, isantya esiphantsi sokudubula, ukupakisha okuchanekileyo) kunciphise ixesha lomjikelo nge-12% xa kuthelekiswa novavanyo lokuqala.
Ukuphuculwa kweNqanaba leNzuzo: Ukuhlolwa okubanzi komgangatho wenkqubo (iinkqubo zokubona iziphene zomphezulu, ukuhlolwa kobukhulu beempawu ezibalulekileyo) kunyuse izinga lenzuzo yokuqala ngaphezulu kwe-98%, nto leyo enciphisa kakhulu iindleko zenkunkuma kunye nokulungiswa kwakhona.
Ukupakishwa kunye noLawulo: Iinxalenye zipakishwa kwizikhongozeli ezahlulwe ngokungashukumiyo, ezingarhawuzeliyo ukuthintela ukukrwela ngexesha lokuhamba, nto leyo esusa umthombo oqhelekileyo womonakalo owenzeka ngaphambi kokuba kufakwe ipleyiti.
- Uqinisekiso loMgangatho kunye nokuhanjiswa ngokukhawuleza
Umgangatho awuhlolwa ngaphakathi; wakhelwe ngaphakathi. Inkqubo yolawulo lomgangatho ye-Ansix Tech igubungela lonke uthotho:
Ukuhlolwa kwezinto ezingenayo: Iziqinisekiso zohlalutyo lwebhetshi nganye ye-ABS757.
Ukubeka iliso kwiNkqubo: Ukubeka iliso ngexesha langempela leeparameter zomatshini wokubumba (uxinzelelo, ubushushu, ixesha).
Ukuhlolwa emva kokubumba: Ukuhlolwa okubonakalayo kwe-100% phantsi kweebhokisi zokukhanya ezilinganisiweyo kunye nokuhlolwa kwe-CMM rhoqo.
Uhlolo lwangaphambi kokufakelwa kweepleyiti: Uhlolo lokugqibela lweendawo ezibunjiweyo ngaphambi kokuba zikhutshwe kumthengisi weepleyiti.
Ukuqinisekiswa kokugqibela: Iindawo ezifakwe iipleyiti zivavanyelwa ukunamathela, ukulinganiswa kobukhulu, kunye nokulinganiswa kwe-gloss ngaphambi kokuthunyelwa.
Le ndlela ingqongqo ixhasa "isithembiso sokuhanjiswa ngokukhawuleza" se-Ansix Tech. Ukusuka kwidatha evunyiweyo ye-3D, inkampani inokuhambisa iindawo zokuhlolwa kwenqaku lokuqala (i-FAI) kwiintsuku ezingama-25 kwaye inyuse imveliso epheleleyo kwiintsuku ezingama-35, ixesha eliquka ukwenziwa kwesikhunta, iisampulu, kunye nokuqinisekiswa kwenkqubo.
- Isiphelo: Ixabiso le-Ansix Tech - Ukuthembeka kunye noBuchule obuSebenza ngexabiso
Imveliso ephumeleleyo yezixhobo ze-nickel ezigqunywe nge-electroplated kwi-mirror eqaqambileyo evela kwi-ABS757 bubungqina bamava anzulu kwishishini le-Ansix Tech. Idlula nje ekwenzeni izinto ezibumbayo nezisebenzayo. Ibandakanya ukuqonda ngokwesayensi ubudlelwane bepropathi yenkqubo yezinto, ubuchule bokwenza izixhobo ngokuchanekileyo, kunye nokugxila kakhulu ekwenzeni ngcono izinto.
Kubathengi, ixabiso licacile: icandelo elisemgangathweni ophezulu elinikezelwa ngexabiso eliphantsi kakhulu. Ngokukhetha ngobuchule izinto ezifanelekileyo (ABS757), ukusebenzisa i-DFM ukuthintela iziphene, ukuphucula umjikelo wokubumba ukuze kukhawuleziswe, kunye nokusebenzisa ulawulo oluqinileyo lomgangatho, i-Ansix Tech ayihlangabezani nje nemimiselo - ichaza ngokutsha oko kunokwenzeka kwi-electroplating yeplastiki engabizi kakhulu, nekumgangatho ophezulu.
Njengoko iimarike ziqhubeka zifuna amanqanaba aphezulu obuhle obugqibeleleyo, ukudityaniswa kobuchule obuphambili bokubumba inaliti kunye nobuchule bokugqiba umphezulu, njengoko kubonisiwe yi-Ansix Tech, kuya kuba yinto eyahlula iimpawu ezifuna ukuqaqamba.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene neenxalenye ze-nickel ezigqunywe nge-electroplated ze-ABS757 ezikhazimlayo kakhulu, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com
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I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene neenxalenye ze-nickel ezigqunywe nge-electroplated ze-ABS757 ezikhazimlayo kakhulu, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com
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