Mould ɗin Acrylic square

Mould ɗin Acrylic square

 

An ƙera Daidaito: A Ciki Ansix Aikin Fasaha na Acrylic Square Mold

Murabba'in acrylic mai sauƙi yana buƙatar daidaiton injiniya wanda ke musanta bayyanarsa; wannan shine inda fasahar da ba a iya gani ta ƙera allura ta raba shugabannin masana'antu da sauran.

1 Gabatarwa: Daidaiton da ke Bayan Samfurin

A cikin duniyar kera kayayyaki masu inganci, abin da sau da yawa ya zama mafi sauƙi samfurin zai iya ɓoye manyan sarkakiyar injiniya. Aikin Acrylic Square Mold na Ansix Tech na baya-bayan nan ya nuna wannan gaskiyar - neman ƙera wani abu mai tsabta, mai haske, kuma cikakke ta hanyar injection injection. Fiye da kawai samar da wani ɓangare, wannan aikin yana wakiltar cikakken nuni na yadda injiniyan tsari, daga ƙirƙirar ƙira zuwa marufi na ƙarshe, zai iya buɗe inganci mara sassauƙa da ingantaccen farashi mai yawa.

 

A duk faɗin masana'antu, daga kayan lantarki na masu amfani zuwa na'urorin likitanci, buƙatar abubuwan da aka gyara na acrylic na asali yana ci gaba da ƙaruwa. Waɗannan sassan suna da daraja saboda kyawun gani, kyawun yanayin yanayi, da kuma ƙarfin injina mai daidaito. Duk da haka, samar da su yana cike da ƙalubale, gami da sauƙin kamuwa da alamun damuwa, sauƙin kamuwa da yanayin sarrafawa, da kuma buƙatun kyau masu tsauri. Nasarar ba ta dogara ne akan mataki ɗaya mai kyau ba, amma akan aiwatar da tsarin gaba ɗaya na tsarin aiki.

 

Wannan labarin ya ba da labarin tafiyar Ansix Tech ta hanyar aikin Acrylic Square Mold, yana nazarin kowane muhimmin mataki - daga ƙira ta farko da kimiyyar kayan aiki zuwa injiniyan ƙira, inganta tsari, da tabbatar da inganci. Yana nuna yadda hanyar da aka tsara, wacce aka dogara da ilimi ba wai kawai ke shawo kan matsalolin fasaha ba, har ma yana rage jimlar farashin mallakar abokin ciniki, yana tabbatar da cewa a cikin masana'antar zamani, aminci da ƙima ɓangarorin biyu ne na tsabar kuɗi iri ɗaya, cikakke.

 

Mataki na 2 na 1: Tsarin Tushen da Tsarin Samfura

2.1 Tsarin Kerawa (DFM) da Binciken Guduwar Mold

Asalin duk wani aikin gyaran allura mai nasara yana cikin tsammanin da kuma magance matsaloli kafin a yanke ƙarfe. Ga murabba'in acrylic, injiniyoyin Ansix Tech sun fara da bitar Tsarin Masana'antu (DFM). A lokaci guda, sun yi amfani da manhajar nazarin kwararar mold don kwaikwayon dukkan sassan. Alluran Ƙwararren Ƙwararrensamu ta hanyar dijital.

 

Wannan samfurin kama-da-wane kayan aiki ne mai ƙarfi wanda ke ba injiniyoyi damar yin hasashen yadda filastik mai narkewa zai cika ramin mold. Ta hanyar nazarin yanayin kwararar ruwa, buƙatun matsin lamba, da halayen sanyaya, ƙungiyar za ta iya gano lahani kamar tarkon iska, layukan walda, ko cikawa mara daidaituwa tun kafin a sami kayan aikin zahiri. Ga acrylic, wanda ke da saurin kamuwa da alamun kwarara da damuwa na ciki, wannan binciken yana da mahimmanci. Yana ba da damar inganta wuraren ƙofa - wuraren shiga filastik - don tabbatar da cikewa mai santsi, daidaito da ƙarancin lahani na kyau. Bugu da ƙari, binciken yana annabta raguwar sassa da warpage, yana ba da damar Tsarin Motsa Jiki a yi masa sikelin da ya dace kafin a fara aiki, don tabbatar da cewa ɓangaren ƙarshe ya cika takamaiman ƙayyadaddun girma.

 

2.2 Tabbatar da Tsarin Samfura

Bayan kwaikwayon dijital, ana ƙirƙirar samfura masu aiki. Wannan matakin yana aiki a matsayin tabbatarwa ta farko ta zane da zaɓin kayan. Ga Ansix Tech, muhimmin abin dubawa ne don tabbatar da tsabtar acrylic, auna daidai ƙimar raguwa, da kuma gwada aikin injiniya na yanayin murabba'in. Duk wani bambanci tsakanin kwaikwayon dijital da samfurin zahiri ana bincika shi, kuma an inganta ƙirar mold daidai da haka. Wannan madauri mai maimaitawa tsakanin duniyar dijital da ta zahiri yana kawar da haɗarin aikin sosai, yana hana gyare-gyare masu tsada a lokacin matakan gaba na ƙera mold.

 

Tebur: Muhimman Halayen Roba na Wakilcin Injiniya (don tunani)

Mataki na 3 na 2: Zaɓin Kayan Dabaru

Aikin wani ɓangare da aka ƙera yana da alaƙa ta asali da kayan da aka yi shi da su. Ga murabba'in acrylic, zaɓin ya wuce matsayin "acrylic" na gama gari zuwa takamaiman matakin resin da aka inganta. Ansix Tech ya zaɓi wani copolymer mai yawan kwarara, mai ƙarancin raguwar Polymethyl Methacrylate (PMMA). Tsarin sinadarai nasa, (C10H8O4)n, yana ƙarfafa kwanciyar hankali da haske.

 

Zaɓin ya dogara ne akan ma'aunin halaye masu mahimmanci don aikin:

 

Kayayyakin gani: Resin yana ba da damar watsa haske sama da kashi 92%, wanda ke biyan buƙatun bayyanar lu'ulu'u mai haske.

 

Daidaiton Inji: Tare da ƙarfin tauri na kimanin MPa 70 da kuma tsarin lankwasawa kusa da 3,300 MPa, yana samar da tauri da ake buƙata ba tare da ya karye ba.

 

Tsarin da ake iya hasashensa: Matsakaicin wurin narkewa (kimanin 160°C ga matakin da aka zaɓa) da kuma daidaitaccen ƙimar raguwa (yawanci 0.2-0.6% ga PMMA) yana ba da damar yin gyare-gyare mai ɗorewa, mai maimaitawa.

 

Ingantaccen Kuɗi: Ta hanyar yin aiki kafada da kafada da masu samar da resin da kuma amfani da sayayya mai yawa, Ansix Tech na iya samar da kayayyaki mafi kyau ba tare da ƙarin farashi ba, muhimmin sashi na rage farashi gaba ɗaya.

 

Mataki na 4: Fasaha da Kimiyyar Zane-zanen Mold

Modulation shine zuciyar tsarin ƙera allura. Tsarinsa yana nuna ingancin ɓangaren, ingancin lokacin zagayowar, da kuma ribar aikin na dogon lokaci.

 

4.1 Bangarorin Tsarin Mold na Core

An ƙera mold ɗin acrylic square da wasu muhimman ƙa'idodi. An yi amfani da kusurwoyi na digiri 1-2 a kan bangon tsaye don sauƙaƙe fitar da shi ba tare da karce ba. An ƙera saman raba - inda rabin mold ɗin suka haɗu - don ƙarancin rikitarwa da kuma mafi girman ingancin hatimi don hana walƙiya (filastik mai yawa). Ganin sauƙin ɓangaren, an zaɓi tsarin mold mai faranti biyu mai sauƙi, wanda ke ba da aminci da inganci.

 

4.2 Tsarin Ƙofa da Mai Gudu

Ƙofar ita ce hanya mai mahimmanci wadda filastik mai narkewa ke shiga cikin ramin ɓangaren. Ga murabba'in acrylic, an zaɓi ƙofar ƙarƙashin ruwa ko rami. Wannan nau'in yana cirewa ta atomatik lokacin da mold ɗin ya buɗe, yana barin ƙaramin alamar shaida mai tsabta kawai a gefen ɓangaren, yana kiyaye kyawunsa. Tsarin mai gudu - hanyar sadarwa ta tashoshi da ke isar da filastik daga bututun injin zuwa ƙofofin - an tsara shi don ya kasance mai daidaito da daidaito. Wannan yana tabbatar da matsi iri ɗaya na cikawa da lokaci ga kowane rami a cikin molds masu ramuka da yawa, yana tabbatar da daidaito a kowane ɓangare da aka samar.

 

4.3 Tsarin Sanyaya

Sanyaya tana ɗaukar sama da rabin jimlar lokacin zagayowar. Saboda haka, ingantaccen tsarin sanyaya shine tushen kai tsaye na yawan aiki. Ansix Tech yana ƙera tashoshin sanyaya masu tsari waɗanda ke bin tsarin yanayin ɓangaren a nesa mai daidaito (yawanci 5-6mm daga saman mold). Ga mold mai murabba'i, wannan yana nufin grid mai sauƙi amma mai tasiri sosai na tashoshin ruwa da aka haƙa. Ta hanyar kiyaye yanayin zafin mold iri ɗaya, tsarin yana tabbatar da sanyaya cikin sauri da ma'ana, wanda ke rage yaɗuwar sassan, yana rage damuwa a cikin acrylic, kuma yana rage lokacin zagayowar sosai.

 

4.4 Tsarin Fitar da Kaya

Da zarar ya huce, dole ne a cire ɓangaren ba tare da lalacewa ba. Tsarin fitar da iskar gas na murabba'in yana amfani da fil ɗin fitar da iskar gas da aka sanya a kan saman da ba na kayan kwalliya ba. An yi girman fil ɗin kuma an sanya su don su daidaita, isasshen ƙarfi don shawo kan raguwar sashin zuwa tsakiya ba tare da haifar da karkacewa ko alamun fil a wuraren da ake gani ba.

 

4.5 Zaɓin Karfe na Mold

An gina tushen mold ɗin ne da ƙarfe P20 da aka riga aka taurare, wanda ke ba da daidaito mai kyau na injin aiki, iya gogewa, da juriya don samar da shi na dogon lokaci. Don mahimman ramuka da abubuwan da ke cikin ciki waɗanda suka lalace kuma suke buƙatar kammala madubi, an zaɓi ƙarfe mai tauri NAK80 ko S136 bakin ƙarfe. Wannan haɗin yana sarrafa farashin kayan aiki na farko yayin da yake tabbatar da tsawon lokacin mold ɗin da ake buƙata don samar da ɗaruruwan dubban sassan acrylic marasa lahani.

 

Mataki na 5 na 4: Kera Mold da Inganta Tsarin Aiki

5.1 Tsarin Aikin Masana'antu da Kalubale

Masana'antar mold ta bi tsarin aiki mai matakai da yawa: fara aikin injinan ƙarfe na farko, injin niƙa CNC daidai da injin fitar da wutar lantarki (EDM) don ramuka/ƙwayoyin halitta, gogewa da hannu mai kyau zuwa ga ƙarshe mai kyau, da kuma haɗakar ƙarshe tare da haɗa tsarin sanyaya, fitar da iska, da tsarin jagora.

 

Babban ƙalubalen shine cimma kammala madubin A1 a saman ramin, wanda yake da mahimmanci don kyawun ɓangaren. Wannan yana buƙatar ƙwarewa ta musamman wajen gogewa, ci gaba ta hanyar gogewa mai ƙanƙanta don kawar da duk wani alamun kayan aiki na ƙananan ƙwayoyin cuta. Duk wani lahani za a maimaita shi har abada a kowane ɓangare. Wani ƙalubalen kuma shine tabbatar da daidaiton rabin mold ɗin don hana rashin daidaiton layin rabawa wanda zai iya haifar da kurakurai na walƙiya ko girma.

 

5.2 Inganta Tsarin Gyaran Allura

Da zarar an kammala mold ɗin, an mayar da hankali kan yin amfani da allurar a kan benen samarwa.

 

Daidaita Sigogi: Injiniyoyi sun inganta yanayin narkewar abinci, saurin allura da matsin lamba, matsin lamba na marufi, da lokacin sanyaya abinci sosai. Ga acrylic, ana amfani da matsakaicin zafin narkewa da kuma babban saurin allura don tabbatar da cewa kayan ya cika mold ɗin kafin ya fara sanyaya ya kuma yi sanyi, don haka guje wa layukan kwarara.

 

Inganci da Kula da Farashi: Ingantawa yana da alaƙa kai tsaye da farashi. Rage lokacin zagayowar da ko da daƙiƙa ɗaya yana nufin dubban sa'o'i da aka adana a lokacin samarwa. Ansix Tech ta cimma wannan ta hanyar ingantaccen ƙira mai sanyaya da kuma rage motsi marasa mahimmanci na injin ƙera. Bugu da ƙari, daidaiton tsari yana da matuƙar muhimmanci. Tsarin da ya dace yana samar da sassan da ba su da lahani, yana kawar da sharar gida a cikin kayan aiki (ana sarrafa sake yin grind na acrylic daga sprues da masu gudu a hankali kuma ana sake amfani da shi inda zai yiwu) da kuma haɓaka lokacin aiki na injin.

 

Tebur: Tsarin Rage Farashi na Ansix Tech

Mataki na 6 na 5: Tabbatar da Inganci da Isarwa

6.1 Tsarin Aiki da Kulawa Mai Kyau na Ƙarshe

Ba a duba inganci a ciki; an gina shi cikin tsarin. Don aikin Acrylic Square, Ansix Tech ta aiwatar da yarjejeniyar QC mai matakai da yawa. A lokacin samarwa, masu aikin injina suna yin duban gani akai-akai don ganin haske da lahani na saman. Ana gudanar da duban girma ta amfani da calipers, injunan aunawa masu daidaitawa (CMM), da ma'aunin musamman a tazara da aka tsara don tabbatar da tsayi, faɗi, kauri, da murabba'i. Binciken mahimmanci kuma ya haɗa da gwaji don damuwa na ciki ta amfani da hasken polarized, wanda zai iya bayyana wuraren da ke iya fashewa.

 

6.2 Marufi da Isarwa cikin Sauri

Kare sassan acrylic marasa lahani bayan ƙera su yana da matuƙar muhimmanci. Ansix Tech tana amfani da jakunkunan polyethylene masu tsabta, masu hana tsatsa don naɗewa ɗaya, sannan a sanya su cikin kwalaye na kwali da aka raba waɗanda ke hana haɗuwa da karce yayin jigilar kaya. An tsara dukkan sarkar jigilar kayayyaki don tabbatar da isar da kaya cikin sauri, ba tare da lalacewa ba. Ta hanyar ƙwarewa a cikin hanyoyin gaba - ƙira, kayan aiki, da saita tsari - Ansix Tech yana matse lokutan jagora sosai, yana canzawa ba tare da wata matsala ba daga tsari zuwa cikakken girma, samarwa mai inganci.

 

Kammalawa 7: Darajar Injiniya, Samar da Aminci

Aikin Acrylic Square Mold ƙaramin abu ne na ƙwarewar masana'antu ta zamani. Yana nuna cewa cimma ƙarancin farashi a kowane ɓangare ba wai game da rage farashi ba ne, amma game da ƙara hankali a kowane mataki. Daga ƙarfin hasashen nazarin kwararar mold wanda ke hana sake fasalin mold mai tsada, zuwa zaɓin kayan dabaru waɗanda ke daidaita aiki da kuɗi, zuwa injiniyan molds don mafi girman inganci da tsawon rai - ana yanke kowace shawara da mayar da hankali biyu: kammala fasaha da hankali na tattalin arziki.

 

Kwarewar masana'antar Ansix Tech ta nuna cewa ana samun ƙimar gaske ta hanyar aminci. Modulation mai kyau da aka tsara kuma aka kiyaye shi wanda ke gudana cikin tsari mai kyau, yana samar da sassa masu inganci masu daidaito tare da ƙarancin lokacin aiki da ɓata. Wannan aminci yana fassara zuwa wadata mai faɗi, ƙarancin jimillar farashi ga abokin ciniki, da haɗin gwiwa da aka gina akan aminci. A cikin ainihin duniyar ƙera injection acrylic, wannan shine babban fa'idar gasa - yana tabbatar da cewa mafi mahimmancin abubuwan da aka ƙera ba kawai na filastik ba ne, har ma da kadarorin ƙwarewa marasa ma'ana, amincin tsari, da kuma jajircewa ga nasarar abokin ciniki.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi Acrylic square mold, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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