Acrylic pwm plaub fab

Acrylic pwm plaub fab

 

Kev Tsim Kho Kom Zoo: Sab Hauv Ansix Tech's Acrylic Square Mold Project

Ib lub duab plaub fab acrylic uas zoo li yooj yim xav tau kev ua haujlwm precision uas tsis pom nws qhov tsos; qhov no yog qhov uas kev kos duab tsis pom ntawm kev txhaj tshuaj molding cais cov thawj coj hauv kev lag luam los ntawm lwm tus.

1 Kev Taw Qhia: Qhov Kev Ntsuas Zoo Tom Qab Cov Khoom

Hauv lub ntiaj teb kev tsim khoom uas muaj kev pheej hmoo siab, qhov uas feem ntau zoo li yog cov khoom yooj yim tshaj plaws tuaj yeem zais cov txheej txheem nyuaj ntawm kev tsim kho. Ansix Tech qhov project Acrylic Square Mold tsis ntev los no ua rau qhov tseeb no zoo meej - kev tshawb nrhiav los tsim cov khoom acrylic huv si, pom tseeb, thiab zoo meej los ntawm kev txhaj tshuaj molding siab heev. Ntau tshaj li kev tsim ib feem xwb, qhov kev siv zog no sawv cev rau kev ua qauv qhia txog kev tsim kho txoj kev, txij li kev tsim qauv mus rau kev ntim khoom kawg, tuaj yeem qhib tau ob qho tib si zoo thiab kev siv nyiaj ntau.

 

Hauv txhua yam lag luam, txij li cov khoom siv hluav taws xob rau cov khoom siv kho mob mus txog rau cov khoom siv kho mob, qhov kev thov rau cov khoom siv acrylic zoo nkauj txuas ntxiv mus. Cov khoom no muaj nqis rau lawv qhov pom tseeb, tiv taus huab cua zoo heev, thiab lub zog sib npaug. Txawm li cas los xij, lawv cov khoom tsim tawm muaj ntau yam teeb meem, suav nrog kev cuam tshuam rau cov cim kev ntxhov siab, kev nkag siab rau cov xwm txheej ua tiav, thiab cov kev cai zoo nkauj. Kev vam meej tsis yog nyob ntawm ib kauj ruam zoo heev, tab sis nyob ntawm kev ua tiav ntawm tag nrho cov txheej txheem.

 

Tsab xov xwm no piav qhia txog Ansix Tech txoj kev taug kev los ntawm Acrylic Square Mold project, tshuaj xyuas txhua theem tseem ceeb - txij li kev tsim thawj zaug thiab kev tshawb fawb txog cov khoom siv mus rau kev tsim pwm, kev ua kom zoo dua qub, thiab kev ruaj ntseg zoo. Nws qhia txog yuav ua li cas txoj hauv kev uas muaj kev qhuab qhia thiab kev paub tsis yog tsuas yog kov yeej cov teeb meem kev siv tshuab xwb tab sis kuj tseem txo qis tus nqi tag nrho ntawm kev muaj rau cov neeg siv khoom, ua pov thawj tias hauv kev tsim khoom niaj hnub no, kev ntseeg siab thiab tus nqi yog ob sab ntawm tib lub npib pwm zoo meej.

 

2 Theem 1: Kev Tsim Qauv Tseem Ceeb thiab Prototyping

2.1 Tsim rau Kev Tsim Khoom (DFM) thiab Kev Tshawb Fawb Txog Kev Nqus Pwm

Lub hauv paus ntawm txhua qhov project txhaj tshuaj molding uas ua tiav yog nyob rau hauv kev kwv yees thiab daws cov teeb meem ua ntej hlau raug txiav. Rau lub acrylic square, Ansix Tech cov engineers tau pib nrog kev tshuaj xyuas Design for Manufacturability (DFM) zoo. Tib lub sijhawm, lawv tau siv cov software tshuaj xyuas pwm kom zoo los ua qauv tag nrho Kev Txhaj Tshuaj Prokev them se digitally.

 

Daim qauv tsim virtual no yog ib lub cuab yeej muaj zog uas tso cai rau cov engineers saib ua ntej seb cov yas molten yuav sau cov pwm qhov. Los ntawm kev tshuaj xyuas cov qauv ntws, qhov yuav tsum tau ua kom siab, thiab tus cwj pwm txias, pab pawg tuaj yeem txheeb xyuas cov qhov tsis zoo xws li cov ntxiab cua, cov kab vuam, lossis kev sau tsis sib xws ntev ua ntej cov cuab yeej siv lub cev muaj. Rau acrylic, uas yooj yim rau cov cim ntws thiab kev ntxhov siab sab hauv, qhov kev tshuaj xyuas no yog qhov tseem ceeb. Nws ua rau muaj kev ua kom zoo dua ntawm qhov chaw rooj vag - cov ntsiab lus nkag rau cov yas - kom ntseeg tau tias kev sau du, sib npaug thiab qhov tsis zoo nkauj tsawg kawg nkaus. Ntxiv mus, qhov kev tshuaj xyuas kwv yees qhov shrinkage thiab warpage, tso cai rau Tsim pwm yuav tsum tau ntsuas ua ntej kom them taus, xyuas kom meej tias qhov kawg ua tau raws li cov lus qhia meej.

 

2.2 Kev Txheeb Xyuas Tus Qauv Tsim Qauv

Tom qab ua qhov kev sim ua digital, cov qauv ua haujlwm tau tsim. Theem no ua haujlwm ua thawj qhov kev lees paub tseeb ntawm tus qauv tsim thiab kev xaiv cov khoom siv. Rau Ansix Tech, nws yog qhov chaw kuaj xyuas tseem ceeb los xyuas kom meej tias cov acrylic qhov pom tseeb, ntsuas qhov nrawm nrawm, thiab sim qhov kev ua haujlwm ntawm lub geometry ntawm lub square. Txhua qhov sib txawv ntawm qhov kev sim ua digital thiab cov qauv qauv lub cev raug tshuaj xyuas, thiab cov qauv pwm raug kho kom zoo. Qhov kev voj voog rov ua dua ntawm lub ntiaj teb digital thiab lub cev txo qis qhov kev pheej hmoo ntawm qhov project, tiv thaiv kev hloov kho kim thaum lub sijhawm tom qab ntawm kev tsim pwm.

 

Rooj: Cov Khoom Tseem Ceeb ntawm Cov Yas Engineering Sawv Cev (rau kev siv ua piv txwv)

3 Theem 2: Kev Xaiv Khoom Siv Zoo

Qhov kev ua tau zoo ntawm ib qho khoom pwm yog qhov tseem ceeb txuas nrog cov khoom siv uas nws tau ua los ntawm. Rau cov acrylic square, qhov kev xaiv tau dhau qhov kev xaiv "acrylic" dav dav mus rau qib tshwj xeeb, zoo tshaj plaws. Ansix Tech tau xaiv cov polymethyl Methacrylate (PMMA) copolymer uas muaj kev ntws siab, qis-shrinkage. Nws cov mis tshuaj, (C10H8O4) n, ua rau nws ruaj khov thiab meej.

 

Qhov kev xaiv tau tsav los ntawm lub matrix ntawm cov yam ntxwv tseem ceeb rau qhov project:

 

Cov Khoom Siv Kho Qhov Muag: Cov resin muaj > 92% lub teeb xa mus, ua tau raws li qhov xav tau rau qhov pom tseeb.

 

Kev Sib Npaug Mechanical: Nrog lub zog tensile ntawm kwv yees li 70 MPa thiab flexural modulus ze li ntawm 3,300 MPa, nws muab cov rigidity tsim nyog yam tsis muaj brittle.

 

Kev Ua Tau Kwv Yees Tau: Lub ntsiab lus yaj zoo (kwv yees li 160 ° C rau qib xaiv) thiab qhov nrawm nrawm (feem ntau 0.2-0.6% rau PMMA) tso cai rau kev pwm ruaj khov, rov ua dua.

 

Kev Siv Nyiaj Zoo: Los ntawm kev ua haujlwm ze nrog cov neeg muag khoom siv resin thiab siv cov khoom loj, Ansix Tech tuaj yeem nrhiav tau cov ntaub ntawv zoo tshaj plaws yam tsis muaj cov nqi siab, uas yog qhov tseem ceeb ntawm kev txo nqi tag nrho.

 

4 Theem 3: Kev Kos Duab thiab Kev Tshawb Fawb ntawm Kev Tsim Pwm

Cov pwm yog lub plawv ntawm cov txheej txheem txhaj tshuaj molding. Nws tus qauv tsim qhia txog qhov zoo ntawm qhov khoom, lub sijhawm ua haujlwm zoo, thiab qhov project tau txiaj ntsig mus sij hawm ntev.

 

4.1 Cov Yam Ntxim Saib ntawm Kev Tsim Pwm Tseem Ceeb

Lub pwm acrylic square tau tsim los nrog ntau lub hauv paus ntsiab lus tseem ceeb hauv siab. Lub kaum sab xis ntawm 1-2 degrees tau siv rau ntawm phab ntsa ntsug kom pab txhawb kev tawm mus du thiab tsis khawb. Qhov chaw sib cais - qhov chaw ob lub pwm sib ntsib - tau tsim los rau qhov nyuaj tsawg kawg nkaus thiab qhov ruaj khov tshaj plaws kom tiv thaiv kev ci ntsa iab (yas ntau dhau). Vim tias qhov yooj yim ntawm qhov khoom, cov qauv pwm ob-phaj tau xaiv, muab kev ntseeg siab thiab kev siv nyiaj tsawg.

 

4.2 Lub Rooj Vag thiab Lub Tshuab Khiav

Lub rooj vag yog txoj kev tseem ceeb uas cov yas molten nkag mus rau hauv qhov chaw. Rau lub acrylic square, lub rooj vag submarine lossis qhov av tau xaiv. Hom no detaches cia li thaum lub pwm qhib, tsuas yog tawm me me, huv si cim ntawm ntug ntawm qhov, khaws nws qhov zoo nkauj. Lub kaw lus khiav - lub network ntawm cov channel xa cov yas los ntawm lub tshuab nozzle mus rau lub rooj vag - tau tsim los kom sib npaug thiab sib npaug. Qhov no ua kom muaj kev sib npaug ntawm lub zog sau thiab lub sijhawm rau txhua qhov chaw hauv ntau qhov chaw pwm, lav qhov sib xws thoob plaws txhua qhov tsim tawm.

 

4.3 Lub Tshuab Txias

Kev txias ua rau ntau tshaj ib nrab ntawm tag nrho lub sijhawm voj voog. Yog li ntawd, lub kaw lus txias zoo yog qhov tsav tsheb ncaj qha ntawm kev tsim khoom. Ansix Tech tsim cov kav dej txias uas ua raws li cov duab ntawm qhov chaw ntawm qhov deb sib xws (feem ntau 5-6 hli ntawm qhov chaw pwm). Rau cov pwm plaub fab, qhov no txhais tau tias yog daim phiaj yooj yim tab sis muaj txiaj ntsig zoo ntawm cov kav dej uas tau khawb. Los ntawm kev tswj hwm qhov kub pwm sib xws, lub kaw lus ua kom txias sai thiab sib npaug, uas txo qhov kev sib txhuam ntawm qhov chaw, txo cov kev ntxhov siab sab hauv hauv acrylic, thiab ua rau lub sijhawm voj voog luv dua.

 

4.4 Lub Tshuab Tso Tawm

Thaum txias lawm, yuav tsum tshem tawm yam tsis muaj kev puas tsuaj. Lub kaw lus ejection rau lub square siv cov ejector pins uas tau muab tso rau ntawm cov chaw tsis yog cosmetic. Cov pins tau loj thiab tso rau hauv qhov chaw kom siv lub zog sib npaug, txaus kom kov yeej qhov shrinkage ntawm qhov khoom ntawm lub hauv paus yam tsis ua rau muaj kev cuam tshuam lossis cov cim pins ntawm cov chaw pom.

 

4.5 Kev Xaiv Hlau Pwm

Lub hauv paus pwm tau tsim los ntawm cov hlau P20 uas tau ua ntej lawm, muab qhov sib npaug zoo ntawm kev siv tshuab, kev txhuam kom du, thiab kev ruaj khov rau kev tsim khoom ntev. Rau cov qhov tseem ceeb thiab cov ntxig tseem ceeb uas yuav tsum tau hnav thiab xav tau daim iav tiav, cov hlau tsis xeb NAK80 lossis S136 uas tau ua kom tawv tau raug xaiv. Kev sib xyaw ua ke no tswj cov nqi cuab yeej pib thaum ua kom ntseeg tau tias lub pwm ntev ntev tsim nyog rau kev tsim ntau pua txhiab qhov chaw acrylic zoo meej.

 

5 Theem 4: Kev Tsim Pwm thiab Kev Txhim Kho Cov Txheej Txheem

5.1 Kev Ua Haujlwm Tsim Khoom thiab Cov Teeb Meem

Kev tsim pwm ua raws li kev ua haujlwm ntau kauj ruam: kev pib ua cov hlau tsis zoo, kev txiav CNC precision thiab kev siv hluav taws xob (EDM) rau cov qhov/cores, kev txhuam tes kom zoo kom tiav qhov pom kev zoo, thiab kev sib dhos zaum kawg nrog kev sib xyaw ua ke ntawm kev txias, kev rho tawm, thiab cov txheej txheem coj.

 

Ib qho teeb meem tseem ceeb yog ua kom tiav A1 daim iav tiav rau ntawm qhov chaw ntawm lub qhov, uas yog qhov tseem ceeb rau qhov meej ntawm qhov khoom. Qhov no xav tau kev txawj ntse tshwj xeeb hauv kev txhuam, nce mus los ntawm kev siv cov khoom siv abrasives kom tshem tawm cov cim me me. Txhua qhov tsis zoo yuav raug rov ua dua tas mus li ntawm txhua qhov. Lwm qhov teeb meem yog xyuas kom meej tias cov pwm ib nrab sib phim zoo meej kom tiv thaiv kev sib cais ntawm cov kab sib txawv uas yuav ua rau muaj qhov yuam kev flash lossis qhov loj me.

 

5.2 Kev Txhim Kho Cov Txheej Txheem Txhaj Tshuaj Molding

Thaum pwm ua tiav lawm, qhov kev tsom mus rau kev hu xov tooj hauv cov txheej txheem txhaj tshuaj molding ntawm pem teb tsim khoom.

 

Kev Kho Kom Zoo Dua: Cov kws ua haujlwm tau ua tib zoo kho qhov kub thiab txias ntawm cov khoom yaj, qhov ceev ntawm kev txhaj tshuaj thiab qhov siab, qhov siab ntawm kev ntim khoom, thiab lub sijhawm txias. Rau acrylic, qhov kub thiab txias nruab nrab thiab qhov ceev ntawm kev txhaj tshuaj feem ntau yog siv los xyuas kom meej tias cov khoom puv pwm ua ntej nws pib txias thiab teeb, yog li zam cov kab ntws.

 

Kev Ua Haujlwm Zoo thiab Kev Tswj Tus Nqi: Kev ua kom zoo tshaj plaws yog txuas ncaj qha rau tus nqi. Kev txo lub sijhawm voj voog los ntawm ib vib nas this txhais tau tias ntau txhiab teev tau txuag tau dhau ntawm kev khiav ntau lawm. Ansix Tech ua tiav qhov no los ntawm kev tsim kom txias zoo dua thiab los ntawm kev txo qis kev txav tsis tseem ceeb ntawm lub tshuab molding. Ntxiv mus, kev ruaj khov ntawm cov txheej txheem yog qhov tseem ceeb. Ib qho txheej txheem ruaj khov tsim cov khoom tsis zoo, tshem tawm cov khib nyiab hauv cov khoom siv raw (acrylic regrind los ntawm sprues thiab runners raug tswj hwm thiab rov siv dua qhov twg ua tau) thiab ua kom lub sijhawm ua haujlwm ntawm lub tshuab siab tshaj plaws.

 

Rooj: Ansix Tech's Cost Reduce Framework

6 Theem 5: Kev Ntsuam Xyuas Zoo thiab Kev Xa Khoom

6.1 Kev Tswj Xyuas Zoo Thaum Ua Haujlwm thiab Kev Tswj Xyuas Zoo Zaum Kawg

Qhov zoo tsis raug tshuaj xyuas hauv; nws yog tsim rau hauv cov txheej txheem. Rau qhov project Acrylic Square, Ansix Tech tau siv cov txheej txheem QC ntau theem. Thaum lub sijhawm tsim khoom, cov neeg ua haujlwm tshuab ua qhov kev tshuaj xyuas pom ntau zaus rau qhov meej thiab qhov tsis zoo ntawm qhov chaw. Kev tshuaj xyuas qhov ntev siv cov calipers, cov tshuab ntsuas sib koom ua ke (CMM), thiab cov ntsuas kev cai raug ua raws li lub sijhawm teem tseg los xyuas qhov ntev, dav, tuab, thiab qhov sib npaug. Kev tshuaj xyuas tseem ceeb kuj suav nrog kev sim rau kev ntxhov siab sab hauv siv lub teeb polarized, uas tuaj yeem qhia cov cheeb tsam uas yuav tawg.

 

6.2 Kev Ntim Khoom thiab Kev Xa Khoom Sai

Kev tiv thaiv cov khoom acrylic zoo tshaj plaws tom qab molding yog qhov tseem ceeb heev. Ansix Tech siv cov hnab polyethylene huv si, tiv thaiv hluav taws xob rau kev qhwv ib leeg, ua raws li kev muab tso rau hauv cov thawv ntawv uas muab faib ua ntu zus uas tiv thaiv kev sib cuag thiab khawb thaum thauj mus los. Tag nrho cov saw hlau logistics tau npaj los xyuas kom meej tias kev xa khoom sai thiab tsis muaj kev puas tsuaj. Los ntawm kev ua tus thawj coj ntawm cov txheej txheem pem hauv ntej - tsim qauv, cuab yeej, thiab teeb tsa cov txheej txheem - Ansix Tech ua kom lub sijhawm ua tiav sai heev, hloov pauv mus rau qhov kev txiav txim siab tag nrho, kev tsim khoom zoo.

 

7 Xaus Lus: Tus Nqi Engineering, Muab Kev Ntseeg Tau

Qhov project Acrylic Square Mold yog ib qho me me ntawm kev tsim khoom niaj hnub zoo heev. Nws qhia tau hais tias kev ua tiav tus nqi qis rau ib feem tsis yog hais txog kev txiav cov ces kaum tab sis hais txog kev ntxiv kev txawj ntse ntawm txhua kauj ruam. Los ntawm lub zog kwv yees ntawm kev tshuaj xyuas cov pwm uas tiv thaiv kev ua haujlwm pwm kim, mus rau kev xaiv cov khoom siv zoo uas sib npaug kev ua tau zoo thiab cov nuj nqis, mus rau kev tsim cov pwm rau kev ua haujlwm tau zoo tshaj plaws thiab lub neej ntev - txhua qhov kev txiav txim siab yog ua nrog ob lub hom phiaj: kev ua kom zoo tshaj plaws thiab kev lag luam.

 

Ansix Tech txoj kev paub txog kev lag luam qhia tau tias qhov txiaj ntsig tiag tiag yog los ntawm kev ntseeg siab. Ib lub pwm tsim thiab tswj tau zoo kawg nkaus uas khiav cov txheej txheem ruaj khov, zoo tshaj plaws tsim cov khoom zoo sib xws, zoo nrog lub sijhawm tsis ua haujlwm thiab pov tseg tsawg kawg nkaus. Qhov kev ntseeg siab no txhais tau tias muaj kev kwv yees tau, tus nqi tag nrho qis dua rau cov neeg siv khoom, thiab kev koom tes ua ke los ntawm kev ntseeg siab. Hauv lub ntiaj teb tseeb ntawm kev txhaj tshuaj acrylic, qhov no yog qhov zoo tshaj plaws hauv kev sib tw - ua pov thawj tias cov khoom muaj nqis tshaj plaws tsim tsis yog cov yas xwb, tab sis cov khoom tsis pom ntawm kev txawj ntse, kev ncaj ncees ntawm cov txheej txheem, thiab kev cog lus ruaj khov rau kev vam meej ntawm cov neeg siv khoom.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Acrylic square pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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