Fasaha tana nufin buɗaɗɗen tukunyar fure
Fasaha tana nufin buɗaɗɗen tukunyar fure
Daidaito a Lokacin Fure: Yadda Ansix Fasaha ta ƙware a fannin fasahar ƙera allura don tukunyar fure mai buɗewa ta "hanyoyin fasaha"
Shenzhen, China A cikin duniyar gasa ta kayan masarufi, inda kyawawan halaye da araha dole ne su kasance tare, tukunyar fure mai sauƙi ta fuskanci juyin juya hali mai natsuwa. Ba wai kawai kwantena masu aiki ba ne, masu shuka na zamani sune bayanan ƙira, waɗanda ke da siffofi masu rikitarwa, aikin buɗewa mai laushi, da kuma daidaito mai buƙata. Kawo irin wannan hangen nesa zuwa rayuwa babban ƙalubale ne, wanda ke kan gaba wajen ƙera injection. Don aikin "Fasaha" Openwork Flower Pot, masana'anta sun juya ga Ansix Tech, jagora a cikin Daidaitaccen Mold Magani na kera da kuma ƙera allura. Haɗin gwiwar da aka samu ya zama babban aji a fannin injiniya, tun daga ƙirar dijital zuwa isar da kayayyaki cikin sauri, wanda ke nuna yadda kimiyyar kayan aiki ta dabaru, inganta tsari, da kuma ƙwarewa mai zurfi za su iya rage farashi sosai ba tare da yin illa ga inganci ba.
Tsarin: Tsarin ƙera don ƙera daga Farko
Tukunyar "Ma'anar Fasaha" an bayyana ta da kyawawan bangon gefenta masu kama da lattice—wani kyakkyawan fasali amma mai wahalar fahimta a fannin fasaha. Tsarin farko na 3D, kodayake yana da ban mamaki a gani, ya gabatar da damuwar ƙera nan take. Siraran haƙarƙari masu tsayi da kuma gibin da ke cikin tsarin buɗewa sun ɗaga tutar ja don yiwuwar matsalolin cikawa, layukan walda, da raunin tsarin.
Injiniyoyin Ansix Tech sun yi wani bita na Tsarin Masana'antu (DFM) tun daga rana ta farko. "Manufarmu ita ce mu haɗa manufar mai zane da gaskiyar ƙira," in ji Li Wei, Babban Injiniyan Ayyuka a Ansix Tech. "Mun yi nazarin kusurwoyin zane, mun ba da shawarar kauri ɗaya na bango a cikin tsarin don tabbatar da kwararar ruwa da sanyaya daidai, kuma mun ba da shawarar radiyo mai laushi a kowane kusurwa don rage yawan damuwa. Wannan injiniyan haɗin gwiwa na gaba yana hana gyare-gyare masu tsada daga baya."
An yi amfani da samfurin dijital wajen yin nazari mai zurfi kan kwararar mold, wani muhimmin mataki inda manhajar kwaikwayo ke hasashen matsaloli da kuma magance su kafin a yanke karfe.
Tabbatarwa ta Intanet: Binciken Gudun Mold (DFM)
Ta amfani da manhajar Moldflow ta masana'antu, ƙungiyar kwaikwayon Ansix Tech ta ƙirƙiri wani samfurin kama-da-wane na Alluran Ƙwararren ƘwararrenBinciken ya mayar da hankali kan wasu muhimman sigogi:
Tsarin Cikawa: Don tabbatar da cewa filastik mai narkewa zai isa kowane ƙarshen tsarin mai rikitarwa ba tare da daskarewa da wuri ba (gajeren hoto).
Tsarin Layin Walda: Gano inda gaba da gaba zai haɗu a cikin tsarin, yana iya ƙirƙirar layukan da ake iya gani ko marasa ƙarfi, da kuma daidaita wuraren ƙofa don ƙaura ko rage su.
Daidaiton Sanyaya: Kwaikwayon aikin tsarin sanyaya don hana raguwar da kuma warpage mara daidaito, wanda yake da mahimmanci ga tushe mai faɗi da kuma zagayen tukunya.
Inganta Ƙofar: Gwaji nau'ikan ƙofofi da matsayi daban-daban. Kwaikwayon ya nuna a ƙarshe cewa tsarin ƙofa mai siffar ƙugu (ko fanka) a gindin tukunya zai samar da cikakken cikawa ga ƙirar buɗaɗɗen bango mai sirara. Wannan salon ƙofa yana rarraba kwararar ruwa daidai gwargwado cikin ramin, yana rage matsin lamba da inganta daidaiton cikawa idan aka kwatanta da ƙofa mai maki ɗaya.
"Wannan tsari na gwaji da kuskure na kama-da-wane yana da matuƙar amfani," in ji Jagoran Simulation Zhang Hao. "Ga tukunyar Artistic Means, ta tabbatar da cewa tare da tsarin ƙofa da ma'aunin sarrafawa da ya dace, za mu iya cimma cikakken cikawa ba tare da ƙara kauri bango ba - nasara kai tsaye ga ingancin kayan aiki da lokacin zagayowar."
Tushen Inganci: Zaɓin Kayan Dabaru
Zaɓar kayan filastik muhimmin zaɓi ne na rage farashi. Ga tukunyar Artistic Means, wacce ke buƙatar tauri mai kyau, juriya ga yanayi, da kuma kammala saman da kyau, Ansix Tech ta kimanta zaɓuɓɓuka da dama.
Polypropylene (PP): Kayan aiki ne mai sauƙin amfani wanda ke da juriya ga sinadarai da sassauci mai kyau, amma yana da ƙarancin tauri da kuma yanayin da zai iya wargaza manyan sassa masu faɗi.
Acrylonitrile Butadiene Styrene (ABS): Yana bayar da kyakkyawan sheƙi, tauri, da kwanciyar hankali, amma a farashi mai girma na kayan masarufi da kuma juriyar UV.
Polyoxymethylene (POM): An san shi da tauri mai ban mamaki, ƙarancin gogayya, da kuma kwanciyar hankali mai kyau. Duk da haka, babban ƙarfinsa yana haifar da raguwa sosai (2-3.5%), wanda dole ne a yi la'akari da shi sosai a cikin ƙirar mold.
Bayan bincike, an zaɓi wani PP copolymer da aka gyara a matsayin mafi kyawun ma'auni. "Ta hanyar zaɓar wani matakin PP mai ƙarfi tare da takamaiman ƙari don daidaita UV da tauri, mun cika duk buƙatun aiki a ƙaramin adadin ABS ko POM," in ji ƙwararren Kayan Aiki Chen Ying. "Wannan shawara ɗaya tak ta samar da kashin bayan dabarun adana kuɗi na aikin, yana rage farashin kayan kowane raka'a da sama da 25% idan aka kwatanta da madadin da ya fi tsada."
Ƙirƙirar Zuciya: Tsarin Mold da Zaɓin Karfe
Bayan an kammala ƙira da kayan, an mayar da hankali kan gina mold—wani muhimmin abu kuma mai tsada. Falsafar ƙirar mold ta Ansix Tech ta jaddada tsawon rai, sauƙin kulawa, da ingancin samarwa.
Zaɓin Karfe: An ƙera ramukan mold da tsakiya, waɗanda ke bayyana sifar tukunyar, daga ƙarfen kayan aiki na P20 da aka riga aka taurare. An zaɓe shi saboda kyawun injinsa, kyawun gogewa, da kuma taurinsa iri ɗaya (28-32 HRC) kai tsaye daga injin niƙa, P20 yana kawar da haɗarin lokaci da karkacewa na maganin zafi bayan injin. Ga abubuwan da ke da matuƙar lalacewa kamar fil ɗin ejector da hanyoyin zamewa, an yi amfani da ƙarfe masu tauri kamar H13 don tabbatar da tsawon rai na mold fiye da zagayowar 500,000.
Tsarin Sanyaya: Ingancin sanyaya shine injin samun riba a cikin gyaran allura. Ansix Tech ta tsara tsarin tashar sanyaya mai tsari wanda ke bin tsarin bude tukunya gwargwadon iko. Wannan yana haɓaka fitar da zafi, yana rage lokacin sanyaya da kimanin kashi 30% idan aka kwatanta da hanyoyin da aka haƙa madaidaiciya. Sanyaya cikin sauri kai tsaye yana nufin gajerun lokutan zagayowar da mafi girman fitarwa.
Tsarin Ƙofa da Mai Gudu: An ƙera tsarin gudu mai sanyi mai ƙofar da aka yi wa ado da siffar ƙugu. Wannan yana tabbatar da kwararar kayan da ke cikin ramin da santsi, yana rage matsin lamba na ciki da alamun ƙofa da ake gani a samfurin ƙarshe.
Tsarin Fitar da Kaya: Fitar da wani sashe mai sarkakiya, mai rauni a buɗe ba tare da lalacewa ba ƙalubale ne. Ansix Tech ta ƙera tsarin fitar da kaya mai matakai da yawa wanda ya haɗa fil ɗin fitar da kaya na yau da kullun tare da masu fitar da kaya na hannu a wurare masu mahimmanci. Wannan yana ba da ƙarfi iri ɗaya, mai sarrafawa don sakin ɓangaren cikin sauƙi daga tsakiya.
Daga Dijital zuwa Jiki: Tafiyar Masana'antu da Gwaji
ƙera mold a cibiyar Ansix Tech wani shiri ne na injinan CNC na zamani, EDM (Electrical Discharge Machining), da niƙa daidai gwargwado. An mayar da tubalan ƙarfe na P20 zuwa ramuka masu rikitarwa ta hanyar niƙa CNC mai tsawon axis 5, tare da cikakkun bayanai na tsarin buɗewa da aka samu ta hanyar waya mai daidai gwargwado-EDM.
Harbin gwaji na farko, ko T1, lokaci ne na gaskiya. Sassan farko sun bayyana ƙananan matsaloli: ƙananan alamun jinkiri a cikin kusurwoyin raga mafi zurfi da kuma wani lanƙwasa da ba a iya gani a gefen. Tawagar ta gano hakan da sauri a matsayin alaƙa da iska da kuma daidaiton sanyaya iska.
"Ana sa ran irin waɗannan ƙalubale," in ji Li Wei. "Zane-zanen buɗe ido yana kama iska, don haka muka ƙara ƙananan ramuka a wurare masu mahimmanci. Layin ya nuna buƙatar gyara yanayin zafin layin sanyaya. Tsarinmu na maimaitawa - daidaitawa, gwada, auna - yana tabbatar da cewa an kammala ƙirar kafin a samar da ita."
Gudanar da Tsarin: Ingantawa don Inganci da Farashi
Tare da ingantaccen mold, an mayar da hankali kan inganta sigogin tsarin ƙera allura don samar da taro. Injiniyoyin aikin Ansix Tech sun yi amfani da dabarar da ta dace wajen yin girkin:
Zafin Jiki: Daidaita yanayin zafin narkewa (200-220°C don PP) da zafin mold (40-60°C) don tabbatar da ingantaccen kwarara da lu'ulu'u.
Matsi & Sauri: Saurin cikawa mai yawa sannan kuma a daidaita yanayin matsi na marufi don tura kayan cikin kowane daki-daki ba tare da haifar da damuwa ko walƙiya mai yawa ba.
Lokacin Zagaye: Ta hanyar inganta lokacin sanyaya, jerin fitar da iska, da motsin injin, ƙungiyar ta cimma lokacin zagaye na daƙiƙa 38 - ci gaba da kashi 15% fiye da farkon farawa. Wannan ribar inganci yana ba da gudummawa kai tsaye ga rage farashin kowane ɓangare.
"Kowace daƙiƙa da aka adana a lokacin zagayowar tana ninkawa zuwa miliyoyin sassa," in ji Manajan Samarwa Wang Jun. "Gyaran da muke yi ba wai kawai yana sa na'urar ta yi sauri ba; yana sa dukkan hanyoyin samar da kayayyaki su zama masu karko kuma ba su da ɓarna, wanda hakan ke rage jimillar farashin mallakar abokan cinikinmu."
Ma'aunin Marasa Takaici: Tabbatar da Inganci
Ana saka tsarin kula da inganci a kowane mataki. Binciken Mataki na Farko (FAI) akan samfurin CAD na asali yana amfani da injunan aunawa (CMM) don tabbatar da ma'auni masu mahimmanci. A lokacin samarwa, jadawalin kula da tsarin ƙididdiga (SPC) yana sa ido kan mahimman sigogi kamar nauyin sashi da ma'auni masu mahimmanci. A kowane ɗaruruwan zagayowar, ana yin cikakken duba gani da girma akan sassan da aka samo, yana tabbatar da cewa tsarin buɗewa mai rikitarwa ya kasance mara aibi kuma cikin haƙuri.
Darajar Isarwa: Marufi da Saurin Sauyawa
Ganin cewa lokaci zuwa kasuwa yana da matuƙar muhimmanci, Ansix Tech ta sauƙaƙe matakan ƙarshe. Ana tattara sassan samarwa da aka amince da su ta amfani da tsarin atomatik a cikin kwalaye na musamman waɗanda aka tsara don hana karce da nakasa. Ta hanyar amfani da haɗin gwiwar dabaru masu ƙarfi, kamfanin yana ba da garantin isar da kayayyaki cikin sauri zuwa layukan haɗuwa ko cibiyoyin rarrabawa na abokin ciniki a ko'ina cikin duniya, yana kammala tafiyar daga ra'ayi zuwa samfurin da aka kawo a cikin lokacin rikodin.
Kammalawa: Haɗin gwiwa da aka ƙulla cikin daidaito da ƙima
Aikin Artistic Means Openwork Flower Pot ya nuna misali na tsarin Ansix Tech na cikakke. Ba wai kawai game da gina mold ko gudanar da na'ura ba ne; yana game da amfani da zurfin gogewa a masana'antu a fannin kimiyyar kayan aiki, kwaikwayo, injiniyan daidaito, da inganta tsari don magance matsalolin masana'antu masu rikitarwa. Sakamakon ya kasance samfuri mai inganci, wanda aka samar da shi da inganci mai ban mamaki.
Mafi mahimmanci, Ansix Tech tana ba da ƙima mai ban mamaki ta hanyar rage jimlar farashin kayan haɗin. Ana cimma wannan ba ta hanyar yanke kusurwa ba, amma ta hanyar zaɓuɓɓuka masu hankali: zaɓar kayan da suka fi araha waɗanda suka dace da ƙayyadaddun bayanai, tsara ƙira don kekuna masu sauri, da kuma inganta kowane sigogi na tsarin allura. A cikin lattice mai laushi, kyakkyawa na tukunyar fure ta Artistic Means, mutum zai iya ganin tsarin abokin ciniki na gaske, abin dogaro, da kuma ƙimar da ke tattare da shi.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi fasahar Artistic means openwork flower pot mold, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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