Chimiro chehuni yemaruva chinoreva hunyanzvi

Chimiro chehuni yemaruva chinoreva hunyanzvi

 

Kunyatsonaka muKutumbuka: Sei Ansix Tech Inyanzvi yeUnyanzvi neSainzi yeKugadzira Jekiseni re "Means Artistic" Openwork Flower Pot

 

Shenzhen, China Munyika yemakwikwi ezvigadzirwa zvevatengi, uko runako uye mutengo wakaderera zvinofanira kugara pamwe chete, hari yemaruva yakaderera yachinja chinyararire. Haisisiri midziyo inoshanda chete, zvirimwa zvemazuva ano zvave zviratidziro zvemagadzirirwo, zvine mapatani akaomarara, mabasa akavhurika, uye kunyatsorongeka kunoda. Kuunza chiono chakadaro kuhupenyu pahukuru idambudziko guru, iro riri pakati pekugadzira majekiseni epamusoro. Pachirongwa che "Artistic Means" Openwork Flower Pot chinozivikanwa, mugadziri akatendeukira kuna Ansix Tech, mutungamiri mu Mould Yakanyatsonaka Kugadzira nekugadzirisa majekiseni. Kushandira pamwe kwacho ikirasi yepamusoro muinjiniya, kubva pakugadzira madhijitari kusvika pakutumira nekukurumidza, zvichiratidza kuti sainzi yezvinhu zvine chekuita nehurongwa, kugadzirisa mashandiro, uye hunyanzvi hwakadzama zvinogona kuderedza sei mitengo pasina kukanganisa mhando.

 

Ruzivo: Kugadzira Zvinhu Zvisingakwanise Kugadzirwa Kubva Pakutanga

Hari ye "Artistic Means" inotsanangurwa nemadziro ayo akanaka, akafanana nelattice—chinhu chakanaka asi chinoda hunyanzvi. Dhizaini yekutanga ye3D, kunyangwe ichiyevedza, yakaratidza kunetseka kwekugadzirwa nekukurumidza. Mbabvu dzakatetepa, dzakareba uye mipata yakadzika, yakamanikana mupatani yakavhurika yakasimudza zviratidzo zvekusakwana kwekuzadza, mitsetse yeweld, uye kusasimba kwechimiro.

 

Mainjiniya eAnsix Tech vakatora chikamu muongororo yeDesign for Manufacturability (DFM) kubva pazuva rekutanga. "Chinangwa chedu ndechekubatanidza chinangwa chemugadziri nekugadzira zvinhu," anotsanangura Li Wei, Senior Project Engineer kuAnsix Tech. "Takaongorora maangle ekudhirowa, takaratidza ukobvu hwemadziro hwakafanana mukati mepatani kuti tive nechokwadi chekuti kuyerera kwacho kwakafanana uye kutonhora kwakaringana, uye takakurudzira radii shoma pamakona ese kuti tideredze kushushikana. Iyi injiniya yekubatsirana inodzivirira kugadziriswa kwemold kunodhura gare gare."

 

Muenzaniso wedhijitari wakazoongororwa zvakanyanya nezvekuyerera kwemuumbi, danho rakakosha apo software yekufananidzira inofanotaura nekugadzirisa matambudziko simbi isati yachekwa.

 

Kusimbiswa Kwechokwadi: Kuongorora Kuyerera Kwemould (DFM)

Vachishandisa software yeMoldflow yakajairika muindasitiri, timu yeAnsix Tech yekufananidzira yakagadzira modhi chaiyo ye Injection ProOngororo iyi yakatarisa pane zvakakosha zvakasiyana-siyana:

 

Patani Yekuzadza: Kuve nechokwadi chekuti purasitiki yakanyungudutswa inosvika kumagumo ese epatani yakaoma pasina kuomeswa nechando nguva isati yakwana (short shot).

 

Kuumbwa kweWeld Line: Kuona kuti miganhu yekuyerera ingasangana kupi mukati mepatani, zvichigona kugadzira mitsetse inooneka kana isina kusimba, uye kugadzirisa nzvimbo dzegedhi kuti dzitamiswe kana kudzideredza.

 

Kutonhodza Kufanana: Kutevedzera mashandiro esystem yekutonhodza kudzivirira kusawirirana kwekupwanyika uye kudonha, zvakakosha kuti poto isatsvedzerere uye ive yakatenderera.

 

Kugadzirisa Magedhi: Kuedza mhando dzakasiyana dzemagedhi nenzvimbo. Kutevedzera kwakaratidza pachena kuti sisitimu yegedhi yakaita senzara (kana kuti feni) iri pasi pehari yaizopa kuzara kwakaringana kwedhizaini yakatetepa, yakavhurika. Maitiro aya egedhi anogovera kuyerera kwakaringana mugomba, zvichideredza kusvuta kwekucheka uye kuvandudza kugadzikana kwekuzadza zvichienzaniswa negedhi rine poindi imwe chete.

 

"Maitiro aya ekuedza nekukanganisa ari paindaneti anokosha zvikuru," anodaro Mutungamiri weSimulation Zhang Hao. "Kune Artistic Means pot, zvakasimbisa kuti nekugadzira gedhi nema parameters akakodzera, tinogona kuwana kuzadza kwakakwana pasina kuwedzera ukobvu hwemadziro - kukunda zvakananga kwekushanda zvakanaka kwezvinhu uye nguva yekutenderera."

 

Nheyo yeHunhu: Kusarudzwa kweZvinhu zvine Hurongwa

Kusarudza zvinhu zvepurasitiki isarudzo inokosha zvikuru kana tichienzanisa nemutengo wazvo. Pahari yeArtistic Means, inoda kusimba kwakanaka, kuramba mamiriro ekunze, uye kupenya kwepamusoro-soro, Ansix Tech yakaongorora sarudzo dzakasiyana-siyana.

 

Polypropylene (PP): Inoshanda zvakanaka uye isingadhuri, ine makemikari akanaka uye inochinjika, asi hainyanyi kuomarara uye inogona kupwanyika zvakanyanya pazvikamu zvikuru, zvakati sandara.

 

Acrylonitrile Butadiene Styrene (ABS): Inopa kupenya kwakanaka, kuomarara, uye kugadzikana kwemativi, asi inodhura zvakanyanya uye isingapindi UV zvakanyanya.

 

Polyoxymethylene (POM): Inozivikanwa nekuomarara kwayo kwakanyanya, kukweshana kushoma, uye kugadzikana kwakanyanya. Zvisinei, kupenya kwayo kwakanyanya kunoita kuti iome zvakanyanya (2-3.5%), izvo zvinofanirwa kuverengerwa zvakanaka mukugadzirwa kwemold.

 

Mushure mekuongorora, copolymer yePP yakagadziriswa yakasarudzwa seyakakodzera. "Nekusarudza giredhi rePP rakasimbiswa rine zvimwe zvinhu zvekusimbisa UV uye kuomarara, takazadzisa zvese zvinodiwa pakushanda nechikamu chidiki chemutengo weABS kana POM," anotsanangura Nyanzvi yeZvinhu Chen Ying. "Sarudzo iyi imwe chete ndiyo musimboti wehurongwa hwepurojekiti hwekuchengetedza mari, ichideredza mutengo wezvinhu payuniti neanopfuura 25% zvichienzaniswa nezvimwe zvinoshandiswa pamutengo wepamusoro."

 

Kugadzira Mwoyo: Dhizaini yeChiumbwa uye Kusarudzwa kweSimbi

Dhizaini nezvinhu zvapera, pfungwa dzakatanga kugadzira mold—chinhu chinonyanya kukosha uye chinodhura. Pfungwa dzekugadzira mold dzeAnsix Tech dzinosimbisa hurefu hwenguva, nyore kuchengetedza, uye kushanda zvakanaka kwekugadzira.

 

Kusarudzwa kweSimbi: Maburi emould nepakati, izvo zvinotsanangura chimiro chakaoma chehari, zvakagadzirwa nesimbi yeP20 yakasimwa kare. Yakasarudzwa nekuda kwekushanda kwayo zvakanaka, kugona kupenya zvakanaka, uye kuomarara kwakafanana (28-32 HRC) zvakananga kubva paguyo, P20 inobvisa nguva uye njodzi dzekukanganiswa kwekupisa mushure mekugadzirwa. Kune zvikamu zvinopfekwa zvakanyanya senge ejector pins uye slide mechanisms, simbi dzakasimba dzakadai seH13 dzakashandiswa kuve nechokwadi chekuti mould inogara kwenguva inopfuura 500,000 cycles.

 

Sisitimu Yokutonhodza: ​​Kutonhodza kwakanaka ndiyo injini inobatsira pakuumba majekiseni. Ansix Tech yakagadzira sisitimu yekutonhodza inotevedzera chimiro chemuhari weopenwork zvakanyanya sezvinobvira. Izvi zvinowedzera kuburitsa kupisa, zvichideredza nguva yekutonhodza ne30% zvichienzaniswa nemachaneli akacherwa zvakananga. Kutonhodza nekukurumidza kunoshandura zvakananga nguva pfupi yekutenderera uye kubuda kwakanyanya.

 

Sisitimu yeGating neRunner: Pakushandisa dhizaini yakabvumidzwa nesimulation, sisitimu yerunner inotonhora ine gedhi rakaita senzara yakagadzirwa. Izvi zvinoita kuti zvinhu zvifambe zvakanaka uye zvakapararira mugomba, zvichideredza kushushikana kwemukati uye zviratidzo zvegedhi zvinoonekwa pachigadzirwa chekupedzisira.

 

Sisitimu Yokuburitsa Matumbu: Kuburitsa chikamu chakaoma uye chisina kusimba chisina kukuvara ibasa rakaoma. Ansix Tech yakagadzira sisitimu yekuburitsa matumbu ine matanho akawanda ichibatanidza mapini ejector akajairwa nemaejector emaoko ari munzvimbo dzakakosha. Izvi zvinopa simba rakafanana, rinodzorwa rekuburitsa chikamu zvakanaka kubva pakati.

 

Kubva paDigital kuenda kuFiziki: Rwendo rwekugadzira nekuyedza

Kugadzira mold paAnsix Tech imhando yemhando yepamusoro yeCNC machining, EDM (Electrical Discharge Machining), uye kukuya nemazvo. Mabhuroko esimbi eP20 akachinjwa kuita makomba akaomarara kuburikidza ne5-axis CNC milling, neruzivo rwakanakisisa rwe openwork pattern rwakawanikwa kuburikidza ne precision wire-EDM.

 

Mufananidzo wekutanga wekuyedza, kana kuti T1, inguva yechokwadi. Zvikamu zvekutanga zvakaratidza matambudziko madiki: mavanga ekuzengurira mumakona akadzika uye kutenderedzwa kusinganyatsooneki pamucheto. Chikwata chakakurumidza kuona izvi sezvine chekuita nekufanana kwemhepo inobuda uye kutonhora.

 

"Matambudziko akadai anotarisirwa," anodaro Li Wei. "Dhizaini ye openwork inobata mhepo, saka takawedzera ma micro-vents munzvimbo dzakakosha. Kukombama kwakaratidza kudiwa kwekugadzirisa tembiricha yemutsetse wekutonhodza. Maitiro edu ekudzokorora-kugadzirisa, kuyedza, kuyera-anoita kuti mold ive yakakwana isati yagadzirwa."

 

Kugona Maitiro Ekuita: Kugadzirisa Kubudirira Uye Mutengo

Nekuumbwa kwakasimbiswa, chinangwa chakachinja kuenda pakugadzirisa maparamita ekugadzira majekiseni ekugadzira zvinhu zvakawanda. Mainjiniya ekugadzira majekiseni eAnsix Tech vakanyatsoongorora resipi iyi:

 

Tembiricha: Kudzora tembiricha yekunyunguduka (200-220°C yePP) uye tembiricha yeforoma (40-60°C) kuti ive nechokwadi chekuti mvura inoyerera zvakanaka uye kuti iite crystallization.

 

Kumanikidzwa & Kumhanya: Kumhanya kwakawanda kunoteverwa nehurongwa hwekumanikidza hwakanyatsorongeka kuti zvinhu zvipinde muchinhu chimwe nechimwe pasina kukonzera kushushikana kwakanyanya mukati kana flash.

 

Nguva Yekutenderera: Nekugadzirisa nguva yekutonhodza, kutevedzana kwekubuda kwemhepo, uye mafambiro emuchina, timu yakawana nguva yekutenderera yemasekondi makumi matatu nemasere - kuvandudzika kwe15% kupfuura yekutanga. Kubudirira uku kunobatsira zvakananga kuderedza mari yechikamu chimwe nechimwe.

 

"Sekondi yega yega inochengetwa munguva yekufamba inowanda mumamiriyoni ezvikamu," anodaro Maneja weKugadzira Wang Jun. "Kugadzirisa kwedu hakungoiti kuti muchina ukurumidze chete; kunoita kuti kugadzirwa kwese kugadzikane uye kusapambadza, zvichideredza mari yese yekuva muridzi wemuchina kune vatengi vedu."

 

Mutemo Usingachinji: Kuvimbisa Hunhu

Kudzora mhando kunoiswa padanho rega rega. Kuongororwa kweChinyorwa Chekutanga (FAI) zvichienderana nemuenzaniso weCAD wekutanga kunoshandisa michina yekuyera (CMM) kuti ione zviyero zvakakosha. Munguva yekugadzira, machati ekutonga maitiro ekuverenga (SPC) anotarisa zviyero zvakakosha senge huremu hwezvikamu uye zviyero zvakakosha. Mazana mashoma ega ega ega ega ega, kuongororwa kwakazara uye kwezvikamu zvinotorwa, zvichiita kuti patani yakaoma yekushanda irambe isina chainopomerwa uye iri mukati mekushivirira.

 

Kukosha Kwekupa: Kurongedza uye Kukurumidza Kuchinja

Ichiziva kuti nguva yekutenga chigadzirwa yakakosha, Ansix Tech inoita kuti matanho ekupedzisira ave nyore. Zvikamu zvekugadzira zvakatenderwa zvinoiswa mumabhokisi akagadzirwa nemaoko anodzivirira kukwenya nekuchinja. Ichishandisa kubatana kwakasimba kwekutakura zvinhu, kambani iyi inovimbisa kutumirwa nekukurumidza kumitsara yekubatanidza yemutengi kana nzvimbo dzekuparadzira chero kupi zvako pasi rose, ichipedzisa rwendo kubva pakugadzirwa kusvika kune chigadzirwa chakapihwa munguva pfupi iri kutevera.

 

Mhedziso: Kudyidzana Kwakagadzirwa Nenzira Yakarurama Uye Yakakosha

Chirongwa cheArtistic Means Openwork Flower Pot chinoratidza maitiro aAnsix Tech. Hazvisi zvekungogadzira mold kana kushandisa muchina chete; ndezvekushandisa ruzivo rwakadzama muindasitiri mune zvesainzi yezvinhu, simulation, mainjiniya ekunyatsogadzirisa, uye kugadzirisa maitiro ekugadzirisa matambudziko akaomarara ekugadzira. Mugumisiro wacho chigadzirwa chemhando yepamusoro, chakagadzirwa nekushanda zvakanaka.

 

Chinonyanya kukosha ndechekuti Ansix Tech inopa kukosha kusingarambiki nekuderedza zvakanyanya mutengo wezvinhu zvose. Izvi hazvigoneki nekucheka makona, asi nekusarudza nekuchenjera: kusarudza zvinhu zvinodhura zvakanyanya zvinoenderana nezvinodiwa, kugadzira mold yekukurumidza kutenderera, uye kugadzirisa zvese zvinodiwa pakupinza. Mugirazi rakanaka, rakanaka rehari yemaruva yeArtistic Means, munhu anogona kuona chimiro chakasimba, chakavimbika, uye chinotungamirirwa nemutengo wemubatsiri wechokwadi wekugadzira.

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nekugadzira maruva emhando yeArtist, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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