Motar kunna na'urar kunna wutar lantarki mai ƙarfin lantarki mai ƙarfi

Motar kunna na'urar kunna wutar lantarki mai ƙarfin lantarki mai ƙarfi

 

Ansix Fasaha Ta Sauya Tsarin Kera Motoci Ta Hanyar Maganin Injection Mota

SHENZHEN, CHINA — A cikin babban fannin kera kayan aikin mota, inda aminci ba za a iya yin sulhu a kai ba kuma matsin lamba na farashi ba ya tsayawa, samar da gidajen na'urorin kunna wutar lantarki yana gabatar da ƙalubale na musamman na injiniya. Waɗannan fakitin wutar lantarki masu ƙarfin lantarki dole ne su jure yanayin zafi mai tsanani, su tsayayya da lalacewar sinadarai, kuma su samar da rufin lantarki mara aibi ga rayuwar abin hawa. Ansix Tech, kamfani da ke jagorantar wannan fannin kera kayayyaki na tsawon shekaru 28 ita ce ta Ansix Tech, wani kamfani da ke amfani da ƙwarewar ƙera allurar rigakafi sama da shekaru 28 don sake fasalta ƙima, inganci, da inganci ga masu kera motoci na duniya da masu samar da kayayyaki na Tier-1.

 

Ansix Tech ta kafa kanta a matsayin muhimmiyar abokiyar hulɗa a cikin sarkar samar da kayayyaki ta hanyar ƙwarewa a cikin cikakken zagayowar haɓaka samfura. Tun daga farkon fitowar ra'ayi ta hanyar tabbatar da samfura zuwa samarwa mai inganci mai yawa, tsarin haɗin gwiwar kamfanin yana rage jimlar farashin mallaka ga abokan ciniki ba tare da yin watsi da buƙatun da ake buƙata ba. ƙa'idodi masana'antar kera motoci ta buƙata.

 

Muhimmin Matsayin Gidajen Babban Wutar Lantarki

Na'urar kunna wuta a zahiri na'urar transformer ce mai aiki sosai, tana ƙara ƙarfin wutar lantarki ta volt 12 na abin hawa zuwa sama da volt 40,000 don ƙirƙirar walƙiyar da ke kunna cakuda mai da iska. Rufin filastik ya fi kwantenan sauƙi; muhimmin sashi ne na aminci da aiki. Dole ne ya samar da ƙarfi mai ƙarfi na dielectric don hana kwararar wutar lantarki mai ƙarfi, kiyaye daidaiton tsarin daga -40°C zuwa sama da 150°C, da kuma tsayayya da lalacewa daga ruwan ƙarƙashin murfin da girgiza.

 

Rashin nasara a nan ba zaɓi ba ne. Zai iya haifar da gobarar injin, raguwar aiki, ko kuma rugujewar gaba ɗaya. Saboda haka, ƙera waɗannan sassan yana buƙatar fahimtar kimiyyar kayan aiki, yanayin zafi, da injiniyan daidaito - haɗin gwiwar Ansix Tech ta yi fice a cikin dubban ayyuka tun lokacin da aka kafa ta a 1998.

 

Gidauniyar da aka Gina bisa Ƙwarewa Mai Haɗaka

An bambanta samfurin Ansix Tech ta hanyar sarrafa shi daga ƙarshe zuwa ƙarshe a kan dukkan tsarin. Tare da tushen samarwa guda huɗu a China da Vietnam, sama da injunan ƙera allura 260, da kuma ƙungiyar masu ƙira sama da 200, kamfanin yana aiki a matsayin faɗaɗa sassan injiniya na abokan cinikinsa ba tare da wata matsala ba. Wannan haɗin kai tsaye, wanda takaddun shaida na IATF 16949, ISO 9001, da ISO 13485 ke gudanarwa, yana tabbatar da cewa an ƙera inganci da inganci a kowane mataki, daga samfurin dijital na farko zuwa ɓangaren da aka shirya wanda ya isa layin haɗawa.

 

Tebur: Ƙarfin Fasaha na Ansix a Kallo ɗaya

 

Bayanin Yanki Mai Kyau & Nasarori

Shekarun Kwarewa Fiye da shekaru 28 a cikin gyaran allurar daidai.

Ƙungiyar Injiniya Masu zane 200+ waɗanda ke da matsakaicin shekaru 12+ na gwaninta.

Takaddun Shaida na Inganci IATF 16949, ISO 9001, ISO 14001, ISO 13485.

Ma'aunin Masana'antu Injinan ƙera allura 260 (tan 30 zuwa 2800), wurin aiki mai girman murabba'in mita 200,000.

Juriyar Daidaito ta Mould ta yi ƙarfi kamar ±0.002mm.

Isarwa ta Mold Yana da ikon isar da kayayyaki cikin sauri, tare da kammala wasu ayyuka cikin makonni 3-4.

Mataki na 1: Tsarin Samfurin Dijital da Tsarin Dabaru

Tafiyar da aka yi da ingantaccen gidan na'urar kunna wuta ba ta fara ne a kan bene ba, amma a fannin kama-da-wane. Ansix Tech tana amfani da dabarar "na farko-na-dijital", tana amfani da Injiniyan Taimakon Kwamfuta (CAE) mai ci gaba don kawar da ayyukan da ke barazana kafin a yanke duk wani ƙarfe.

 

Tsarin Kera Kayan Aiki (DFM) shine muhimmin mataki na farko. Injiniyoyi suna nazarin yanayin sassan don ba da shawarar inganta tsarin ƙera kayan aiki - tabbatar da kauri na bango iri ɗaya don hana alamun nutsewa da warpage, amfani da kusurwoyin zane masu dacewa don fitar da kayan aiki, da kuma ƙarfafa wurare masu mahimmanci ba tare da ƙirƙirar abubuwan da ke tara damuwa ba. Wannan bita na haɗin gwiwa sau da yawa yana gano damar haɗa sassa ko sauƙaƙe haɗuwa, yana rage farashin tsarin abokin ciniki gaba ɗaya.

 

A lokaci guda, Binciken Gudun Mold (MFA) yana kwaikwayon halayen filastik mai narkewa a cikin mold ɗin kama-da-wane. Injiniyoyi za su iya hangowa da kuma kawar da lahani da ka iya zama bala'i ga na'urar kunna wuta:

 

Tsarin Cikowa: Tabbatar da cewa ramin ya cika gaba ɗaya kuma daidai gwargwado don guje wa raunin "layukan walda" ko tarkon iska wanda zai iya lalata ƙarfin dielectric.

 

Ingancin Sanyaya: Gano wuraren zafi waɗanda ke haifar da tsawon lokacin zagayowar ko raguwar bambancin yanayi.

 

Hasashen Yaƙi: Hasashe kan yadda ɓangaren zai karkace yayin da yake sanyi, yana ba da damar diyya mai ƙarfi a cikin Tsarin Motsa Jiki.

 

Wannan ingantaccen bincike na kama-da-wane muhimmin ginshiki ne na falsafar rage farashi ta Ansix Tech. Ta hanyar magance matsaloli ta hanyar dijital, kamfanin yana guje wa kashe kuɗi mai yawa da jinkiri na sake fasalin ƙira ta zahiri, yana cimma abin da ya kira "nasarar farko-farko".

 

Mataki na 2: Kimiyyar Injiniyan Kayan Aiki da Motsa Jiki

Zaɓin Kayan Dabaru

Zaɓar polymer muhimmin abu ne a cikin aiki da farashi. Gidajen murɗa wutar lantarki suna buƙatar kayan da ke ba da juriya mai zafi, kyawawan halayen dielectric, kwanciyar hankali mai kyau, da juriya ga ruwan mota kamar mai, mai, da kuma sanyaya.

 

Ansix Tech tana jagorantar abokan ciniki ta hanyar tsarin zaɓi na dabarun daga babban rumbun adana bayanai na kayanta:

 

Na'urorin Thermoplastics Masu Zafi Mai Yawa: Don aikace-aikacen ƙarƙashin murfin, ana ƙayyade kayayyaki kamar Polyetherimide (PEI), waɗanda aka sani da samfuran kamar ULTEM™, sau da yawa. PEI yana ba da yanayin zafi mai ci gaba har zuwa 170°C, juriyar harshen wuta (UL94 V-0), da kuma kwanciyar hankali mai kyau.

 

Nailan Masu Aiki Mai Kyau: Polyphthalamide (PPA) da Polyphenylene Sulfide (PPS) wasu manyan 'yan wasa ne, waɗanda aka kimanta su saboda yanayin zafi mai yawa da kuma juriyarsu ga sinadarai masu kyau.

 

Injiniyan Ƙimar Aiki: Babban abin da ke cikin ayyukan Ansix Tech shine gano kayan da suka fi araha waɗanda suka cika dukkan ƙa'idodi. Wannan na iya haɗawa da ba da shawarar ingantaccen matakin fiber-glass don ƙarin ƙarfi da kwanciyar hankali ko wani takamaiman tsari wanda ke sarrafawa cikin inganci, yana rage lokacin zagayowar da amfani da makamashi.

 

Tsarin ƙira da masana'antu na Mould daidai

Tsarin da kansa babban aikin ƙarfe ne da kuma thermodynamics, wanda ke nuna ingancin sassa, saurin samarwa, da kuma tsawon rayuwar kayan aiki.

 

Zaɓin Karfe na Mold: Ga resins masu ƙarfi da zafin jiki da ake amfani da su a cikin na'urorin kunna wuta, Ansix Tech yawanci yana zaɓar ƙarfe masu ƙarfi kamar H13 ko ƙarfe masu jure tsatsa. Waɗannan ƙarfe suna jure wa yanayin sarrafawa mai wahala, suna tabbatar da tsawon rai na samarwa da kuma kare jarin abokin ciniki.

 

Tsarin Sanyaya Juyin Juya Hali: Sanyaya ta ƙunshi har zuwa kashi 80% na zagayowar injunan allura. Ansix Tech tana amfani da hanyoyin sanyaya masu tsari, waɗanda aka ƙirƙira ta amfani da ƙera ƙarin ƙarfe (bugawa ta 3D). Ba kamar hanyoyin da aka haƙa madaidaiciya na gargajiya ba, waɗannan suna bin ainihin yanayin yanayin gidaje, wanda ke ba da damar cire zafi mai sauƙi da sauri. An nuna cewa wannan sabon abu kaɗai yana rage lokacin zagayowar har zuwa kashi 28%, yana ƙara yawan fitarwa kai tsaye da rage farashin kowane ɓangare.

 

Ingantaccen Ƙofa da Fitar da Kaya: An tsara tsarin mai gudu mai zafi don isar da kayan aiki yadda ya kamata tare da ƙarancin sharar gida da raguwar matsin lamba. Ana zaɓar wurin ƙofar da dabarun nazari kan kwararar ruwa don tabbatar da daidaito da hana lahani na gani ko na tsari. Ganin taurin injinan thermoplastics, an tsara tsarin fitar da kaya mai ƙarfi da kyau don fitar da gidan mai laushi ba tare da lalacewa ko murɗewa ba.

 

Mataki na 3: Kwarewa a Tsarin Gyaran Allura

Tare da injin allura mai girman tan, injiniyoyin Ansix Tech sun karɓi ragamar aiki, suna canza ƙwayoyin da ba a sarrafa su zuwa abubuwan da aka tabbatar.

 

Kamfanin yana amfani da ƙa'idodin Scientific Molding and Decoupled Molding®, yana kafa tsari mai dorewa, mai maimaitawa bisa ga bayanai maimakon fahimta. Manyan sigogin tsari - zafin narkewa, saurin allura da matsin lamba, bayanin marufi, da lokacin sanyaya - an inganta su ta hanyar dabaru kamar Tsarin Gwaje-gwaje (DOE) don nemo mafi kyawun taga na masana'antu.

 

Ana samun matsaloli ta hanyar amfani da mafita masu zuwa:

 

Busar da Kayayyaki: Injiniyoyi masu amfani da thermoplastics kamar PEI suna da matuƙar hygroscopic. Ansix Tech tana aiwatar da tsauraran ƙa'idoji kafin busarwa don cire danshi, hana lahani a saman ƙasa da lalata polymer yayin sarrafawa.

 

Ciko Mai Matsi Mai Yawa: Waɗannan kayan da ke da ɗanko sosai suna buƙatar matsi mai yawa na allura. An ƙera ƙirar da tsarin don cike siraran sassa gaba ɗaya kafin kayan su daskare, wanda hakan ke hana ɗaukar gajerun hotuna.

 

Kula da Yaƙi: Ta hanyar tabbatar da sanyaya iri ɗaya (ta hanyoyin daidaitawa) da rage damuwa ta ciki ta hanyar marufi mafi kyau, ana kiyaye daidaiton yanayin gidan.

 

Mataki na 4: Inganci Mai Kyau da Isarwa Mai Sauri

Tabbatar da inganci yana cikin tsarin aikin gaba ɗaya, wanda ya yi daidai da tsammanin "babu lahani" na masana'antar kera motoci.

 

Kulawa a Cikin Tsarin Aiki: Na'urori masu auna zafin jiki na ainihin lokaci suna lura da matsin lamba da zafin rami, suna ƙirƙirar sawun yatsa na dijital don kowane hoto. Duk wani karkacewa daga taga tsarin da aka kafa yana haifar da faɗakarwa.

 

Tabbatar da Girma: Ana duba labaran farko tare da Injinan Aunawa na Daidaito (CMM) akan ainihin bayanan CAD. A lokacin samarwa, kula da tsarin ƙididdiga (SPC) yana bin diddigin ma'auni masu mahimmanci don tabbatar da daidaito daidai.

 

Gwajin Aiki: Ana yin gwaje-gwaje masu tsauri daga wuraren samarwa, gami da gwaje-gwajen juriya ga dielectric (hipot), don tabbatar da cewa kowace gida ta cika aikinta na kariya.

 

Bayan amincewa, kayan aikin suna komawa zuwa layukan marufi ta atomatik. Haɗin hanyar sadarwa ta Ansix Tech ta tabbatar da isar da kayayyaki cikin sauri da inganci, tare da tsarin da aka tsara don tsara su cikin lokaci don dacewa da tsarin masana'antar haɗa kayan abokin ciniki.

 

Tebur: Hanyoyi zuwa Rage Kuɗi Mai Muhimmanci a Samar da Gidajen Wutar Lantarki

Fa'idar Fasaha ta Ansix: Darajar Injiniya a cikin Kowane Sashe

Ga injiniyoyin motoci da ƙwararrun masu siye da siye waɗanda ke fama da matsin lamba na farashi mai ɗorewa, Ansix Tech tana wakiltar fiye da mai samar da kayayyaki; abokin hulɗa ne na masana'antu masu dabarun ci gaba. Tarihin kamfanin na shekaru 28 an gina shi ne bisa wani aiki mai sauƙi da ƙarfi: "Yi Nasara ga Abokan Cinikinmu".

 

Ana samun wannan ta hanyar kallon kowane aiki ta hanyar amfani da tabarau biyu na ƙwarewar fasaha da ingancin kasuwanci. Ta hanyar saka hannun jari a cikin kwaikwayon zamani, yanke shawara mai kyau kan kayan aiki da kayan aiki, da kuma aiwatar da tsarin samarwa mai sarrafa bayanai, Ansix Tech ba wai kawai ke ƙera sassa ba ne - yana ƙera su da tsari kuma yana fitar da farashi yayin da yake inganta inganci.

 

A cikin masana'antar da ke da ƙarancin riba, kuma ribar da za a samu ba ta da yawa, tsarin Ansix Tech na kera muhimman abubuwa kamar gidajen murɗa wutar lantarki yana ba da kyakkyawan sakamako. Ya tabbatar da cewa a duniyar kera kayayyaki daidai, mafi inganci da ƙimar da ta fi dacewa ba maƙasudai bane, amma sakamakon injiniyanci mai kyau ne.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi na'urar sanyaya daki mai ƙarfin lantarki ta mota, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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