Automotive kuvesa coils high-voltage pasuru yedzimba muforoma
Automotive kuvesa coils high-voltage pasuru yedzimba muforoma
Ansix Tekinoroji Inochinja Kugadzirwa Kwemakoira Emotokari Nekushandisa Precision Injection Molding Solutions
SHENZHEN, CHINA — Munzvimbo huru yekugadzira zvikamu zvemotokari, uko kuvimbika kusingakurukurwi uye kumanikidzwa kwemitengo kusingaperi, kugadzirwa kwezvigadziko zvemagetsi zvinopa dambudziko rakasiyana reinjiniya. Mapakeji aya ane simba guru anofanira kutsungirira kupisa kwakanyanya, kurwisa kuora kwemakemikari, uye kupa kudzivirira kwemagetsi kwakakwana kwehupenyu hwemotokari. Ansix Tech, kambani inoshandisa makore anopfuura makumi maviri nemasere ehunyanzvi hwekuumba majekiseni kuti itsanangure kukosha, mhando, uye kushanda zvakanaka kwevagadziri vemotokari vepasi rose nevatengesi veTier-1.
Ansix Tech yakazvisimbisa semubatsiri mukuru muchikamu chekutengesa mota nekuziva hupenyu hwese hwekugadzira chigadzirwa. Kubva pakutanga kwepfungwa kuburikidza nekusimbiswa kwema prototypes uye kusvika pakugadzirwa kwakasimbiswa nehuwandu hwakawanda, nzira yakabatana yekambani inoderedza mutengo wese wekuva muridzi wemotokari pasina kukanganisa kukosha kwayo. mitemo zvinodiwa neindasitiri yemotokari.
Basa Rinokosha reDzimba Dzine Magetsi Akawanda
Coil yekupisa inonyanya kushandiswa ne transformer inoshanda zvakanyanya, inowedzera simba remotokari re12-volts kusvika pa40,000 volts kuti igadzire spark inobatidza musanganiswa wemafuta nemhepo. Chigadziko chepurasitiki hachisi chinhu chakareruka; chinhu chakakosha chekuchengetedza uye mashandiro. Inofanira kupa simba rakasimba re dielectric kudzivirira kubuda kwemagetsi ane simba rakawanda, kuchengetedza chimiro chayo kubva -40°C kusvika pa150°C, uye kudzivirira kuora kwemvura iri pasi pehood uye kudedera.
Kukundikana pano hakusi sarudzo. Kunogona kukonzera kutadza kushanda zvakanaka kweinjini, kudzikira kwekushanda, kana kuparara zvachose. Saka, kuumbwa kwezvinhu izvi kunoda kunzwisisa kwakanakisa kwesainzi yezvinhu, kushanduka kwekupisa, uye mainjiniya ekunyatsogadzirisa—musanganiswa weAnsix Tech wakavandudza mapurojekiti akawanda kubvira payakatangwa muna 1998.
Nheyo Yakavakirwa Pahunyanzvi Hwakabatana
Modhi yeAnsix Tech inosiyaniswa nekudzora kwayo kubva pakutanga kusvika pakupedzisira maitiro ese. Iine mabhesi mana ekugadzira muChina neVietnam, michina yekuumba inopinda mujekiseni inopfuura 260, uye timu yevagadziri vanopfuura 200, kambani iyi inoshanda sekuwedzera kwakanaka kwemadhipatimendi einjiniya evatengi vayo. Kubatanidzwa uku kwakamira, kunotongwa neIATF 16949, ISO 9001, uye ISO 13485 certifications, kunoita kuti hunhu uye kushanda zvakanaka zvigadzirwe mumatanho ese, kubva pamodhi yekutanga yedhijitari kusvika pachikamu chakaputirwa chinosvika pamutsetse wekubatanidza.
Tafura: Kugona kweAnsix Tech muchidimbu
Magadzirirwo eNzvimbo yeKugona & Kubudirira
Makore Eruzivo Anopfuura makore makumi maviri nemasere mukugadzira majekiseni ekugadzira nemazvo.
Chikwata cheUinjiniya Vagadziri vanodarika 200 vane avhareji yemakore gumi nemaviri eruzivo.
Zvitupa zveUnhu Hwakanaka IATF 16949, ISO 9001, ISO 14001, ISO 13485.
Michina yekugadzira majekiseni 260 (30 kusvika 2800-ton), ine 200,000 m².
Kushivirira kweMould Precision kwakasimba kusvika ±0.002mm.
Kutumirwa kweMould Kunokwanisa kutumirwa nekukurumidza, nemamwe mapurojekiti akapedzwa mumavhiki matatu kusvika mana.
Danho 1: Kugadzira Dhijitari uye Kugadzira Mazano
Rwendo rweimba yesimbi yekupisa yakavimbika harutangi pachitoro, asi munzvimbo yepamhepo. Ansix Tech inoshandisa nzira ye "digital-first", ichishandisa Computer-Aided Engineering yepamusoro (CAE) kubvisa njodzi mumapurojekiti asati achekwa simbi.
Dhizaini yeKugadzira (DFM) ndiyo danho rekutanga rakakosha. Mainjiniya vanoongorora mageometry ezvikamu kuti vape mazano ekugadzirisa maitiro ekuumba—kuona kuti madziro akakora zvakaenzana kudzivirira mavanga ekudonha kwemvura, kushandisa maangle akakwana ekuburitsa zvinhu, uye kusimbisa nzvimbo dzakakosha pasina kugadzira zvinhu zvinosimbisa kushushikana. Ongororo iyi yekushandira pamwe inowanzo ratidza mikana yekubatanidza zvikamu kana kurerutsa kuungana, zvichideredza mutengo wese wesystem yemutengi.
Panguva imwe chete, Mold Flow Analysis (MFA) inotevedzera maitiro epurasitiki yakanyungudutswa mukati memold chaiyo. Mainjiniya vanogona kufanotaura nekubvisa zvikanganiso zvinogona kuitika zvinogona kukonzera njodzi kune coil yekupisa:
Maitiro Ekuzadza: Kuve nechokwadi chekuti gomba razara zvakakwana uye zvakaenzana kudzivirira "mitsetse yeweld" isina kusimba kana misungo yemhepo inogona kukanganisa simba re dielectric.
Kushanda Nekutonhodza: Kuona nzvimbo dzinopisa dzinoita kuti nguva yekutenderera irebe kana kuti kusiyana kwekushanduka kuome.
Kufanotaura kweWarpage: Kufungidzira kuti chikamu chichakanganiswa sei pachatonhora, zvichibvumira muripo wekugadzirisa dambudziko racho Dhizaini yeFomu.
Kusimbiswa uku kwepamhepo ipfungwa huru yeAnsix Tech yekuderedza mitengo. Nekugadzirisa matambudziko nedhijitari, kambani inodzivisa kudhura kwakanyanya uye kunonoka kwekugadzirisazve mold, zvichiita kuti iwane "kubudirira kwekutanga".
Danho rechipiri: Sainzi yeZvinhu neUinjiniya hweMould
Kusarudzwa Kwezvinhu Zvakakodzera
Kusarudzwa kwepolymer ndicho chinhu chakakosha pakushanda uye mutengo. Makoira ekupisa anoda zvinhu zvinodzivirira kupisa zvakanyanya, hunhu hwakanaka hwe dielectric, kugadzikana kwakanyanya, uye kuramba mvura dzemotokari dzakadai semafuta, mafuta, uye coolant.
Ansix Tech inotungamira vatengi kuburikidza nehurongwa hwekusarudza zvinhu kubva mudhatabhesi rayo rakakura:
Mathermoplastics Anodziya Nekupisa Kwakanyanya: Pakushandisa pasi pehood, zvinhu zvakaita sePolyetherimide (PEI), inozivikanwa nemakambani akaita seULTEM™, zvinowanzotsanangurwa. PEI inopa tembiricha inoshanda kusvika 170°C, inherently flame retardancy (UL94 V-0), uye kugadzikana kwakanyanya.
MaNylon Anoshanda Nepamusoro: Polyphthalamide (PPA) nePolyphenylene Sulfide (PPS) ndidzo dzimwe mhando dzinonyanya kukosha, dzinokosheswa nekuda kwekupisa kwadzo kwakanyanya uye kuramba kwadzo makemikari zvakanaka.
Unyanzvi hweKukosha: Chinhu chakakosha mubasa reAnsix Tech ndechekuona chinhu chinodhura zvakanyanya chinosangana nezvinodiwa zvese. Izvi zvinogona kusanganisira kukurudzira giredhi rakasimbiswa negirazi kuti riwedzere simba uye kugadzikana kana kuti fomura chaiyo inoshanda zvinobudirira, ichideredza nguva yekushanda nesimba.
Kugadzira uye Kugadzira Mould Yakanyatsogadzirwa
Chiumbwa ichi pachacho inyanzvi yekugadzirwa kwesimbi uye thermodynamics, zvichiratidza zvakananga kunaka kwechikamu, kumhanya kwekugadzirwa, uye kugara kwenguva refu kwezvishandiso.
Kusarudzwa kweSimbi yeMould: Kune maresini anokwesha uye anodziya zvakanyanya anoshandiswa mumacoil ekupisa, Ansix Tech inowanzo sarudza simbi dzematurusi dzakaomarara dzakadai seH13 kana simbi dzisingakanganise ngura. Idzi simbi dzinotsungirira mamiriro ekugadzirisa akaomarara, zvichiita kuti dzigare kwenguva refu pakugadzira uye dzidzivirire mari yemutengi.
Masisitimu Ekutonhodza Anochinja: Kutonhodza kunosvika 80% yenguva yekuumbwa kwejekiseni. Ansix Tech inoshandisa nzira dzekutonhodza dzakafanana, dzakagadzirwa uchishandisa kugadzirwa kwesimbi (3D printing). Kusiyana nenzira dzechinyakare dzakaboorwa zvakananga, idzi dzinotevedzera maitiro chaiwo enzvimbo, zvichiita kuti kupisa kubude zvakaenzana uye nekukurumidza. Iyi nzira itsva chete yakaratidzwa kuderedza nguva yekutenderera kusvika 28%, ichiwedzera zvakananga kubuda uye ichideredza mutengo pachikamu chimwe nechimwe.
Kugadzika uye Kuburitsa Zvinhu Zvakagadzirwa Zvakanaka: Sisitimu yekupisa inoyerera yakagadzirwa kuti ipe zvinhu zvinobudirira pasina marara akawanda uye kuderera kwekumanikidzwa. Nzvimbo yegedhi inosarudzwa zvine hungwaru zvichibva pakuongorora kuyerera kwemvura kuti ive nechokwadi chekuti yakaenzana uye kudzivirira kukanganisa kwekuona kana kwechimiro. Zvichienderana nekuomarara kwe thermoplastics dzeinjiniya, sisitimu yakasimba yekuburitsa zvinhu yakagadzirwa zvine hungwaru kuti ibudise dzimba dzisina kusimba pasina kukuvara kana kukanganiswa.
Danho rechitatu: Kuziva Maitiro Ekugadzira Jekiseni
Nekuumbwa kwakanyatsogadzirwa mumuchina wekuisa jekiseni une tani yakawanda, mainjiniya eAnsix Tech anotora nzvimbo, achishandura mapellets asina kugadzirwa kuita zvikamu zvine certification.
Kambani iyi inoshandisa misimboti yeScientific Molding neDecoupled Molding®, ichigadzira nzira yakagadzikana uye inodzokororwa yakavakirwa padata kwete pakunzwisisa. Zvikamu zvakakosha zvemaitiro—tembiricha yekunyunguduka, kumhanya kwejekiseni nekumanikidzwa, chimiro chekurongedza, uye nguva yekutonhodza—zvinogadziriswa kuburikidza nematekiniki akaita seDesign of Experiments (DOE) kuti uwane hwindo rekugadzira rakasimba kwazvo.
Matambudziko ekugadzirisa anosangana nemhinduro dzakanangana:
Kuomesa Zvinhu: Magadzirirwo ethermoplastics akadai sePEI anonyatsoshanda zvakanaka. Ansix Tech inoshandisa nzira dzakasimba dzekuomesa usati waoma kuti ibvise hunyoro, ichidzivirira zvikanganiso pamusoro uye kuora kwemapolymer panguva yekugadzirisa.
Kuzadza Nekudzvanywa Kwakanyanya: Izvi zvinhu zvine kusimba kwakanyanya zvinoda kumanikidzwa kwakawanda kwejekiseni. Chiumbwa nemaitiro acho zvakagadzirwa kuti zvizadze zvikamu zvitete zvachose zvinhu zvisati zvaoma, zvichidzivirira kupfura kwenguva pfupi.
Kudzora Warpage: Nekuona kuti imba yacho inotonhorera zvakaenzana (kuburikidza nenzira dzakafanana) uye kuderedza kushushikana kwemukati kuburikidza nekurongedza kwakakodzera, hunhu hwegeometrical hweimba yacho hunochengetedzwa.
Danho rechina: Hunhu Husingaperi uye Kutumira Nekukurumidza
Kuvimbiswa kwemhando yepamusoro kwakabatanidzwa mukushanda kwese, zvichienderana netarisiro yekuti "hapana chakaipa" yeindasitiri yemotokari.
Kutarisa Mukati Mebasa: Masensa enguva chaiyo anotarisa kumanikidzwa uye tembiricha yemukati mechinhu, zvichigadzira chigunwe chedhijitari chemufananidzo wega wega. Chero kutsauka kubva pahwindo rebasa rakagadziriswa kunoita kuti pave neyambiro.
Kuongororwa Kwemadimensional: Zvinyorwa zvekutanga zvinoongororwa neCoordinate Measuring Machines (CMM) zvichienderana nedata rekutanga reCAD. Munguva yekugadzira, statistical process control (SPC) inoteedzera zviyero zvakakosha kuti ive nechokwadi chekuti zvinoenderana nezvinodiwa.
Kuedzwa Kwebasa: Mienzaniso inobva munzvimbo dzekugadzira inoedzwa zvakasimba, kusanganisira bvunzo dze dielectric standing (hipot), kuratidza kuti imba yega yega inosangana nebasa rayo rekudzivirira.
Kana zvatenderwa, zvikamu zvinoenda kumitsara yekurongedza otomatiki. Network yeAnsix Tech inosanganisa zvinhu inoita kuti zvinhu zvisvike nekukurumidza uye zvakavimbika, ine masisitimu akagadzirirwa kutevedzana kwakakodzera nguva yakakodzera kuti ienderane nemafambiro emugadziri wefekitori.
Tafura: Nzira dzekuderedza Mutengo Wakawanda muKugadzirwa kweDzimba dzeIgnition Coil
Kubatsira kweAnsix Tech: Kukosha kweUinjiniya muChikamu Chese
Kune mainjiniya emotokari nenyanzvi dzekutenga zvinhu dziri kurwisana nemitengo inodhura nguva dzose, Ansix Tech inomiririra zvinopfuura mutengesi chete; ishamwari yekugadzira zvinhu ine hurongwa. Nhaka yekambani iyi yemakore makumi maviri nemasere yakavakirwa pabasa riri nyore uye rine simba: "Ita Kuti Vatengi Vedu Vabudirire".
Izvi zvinoitwa nekutarisa purojekiti yega yega kuburikidza nemaonero maviri ehunyanzvi hwepamusoro uye kushanda zvakanaka kwebhizinesi. Nekudyara mari mukuenzanisa kwepamusoro, kuita sarudzo dzakagadzirwa neruzivo pazvinhu uye maturusi, uye kuita maitiro ekugadzira otomatiki anotungamirwa nedata, Ansix Tech haingogadziri zvikamu chete - inovandudza mashandiro ayo nekushandisa mari yakawanda ukuwo ichishanda neinjiniya.
Muindasitiri umo mukana wekukanganisa uri zero uye mukana wekuwana purofiti uri mudiki, nzira yaAnsix Tech yekugadzira zvinhu zvakakosha zvakaita seimba dzemagetsi dzinopa mukana wekukwikwidzana. Izvi zvinoratidza pachena kuti munyika yekugadzira zvinhu nemazvo, mhando yepamusoro uye kukosha kwakanyanya hakusi zvinangwa zvinopesana, asi mhedzisiro yakafanana yeinjiniya yepamusoro.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita ne Automotive ignition coil high-voltage package housing mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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