Injin Gwaji na Atomatik na Wiper Gilashin Mota

Injin Gwaji na Atomatik na Wiper Gilashin Mota

 

Babban Labari: Daidaiton da ke Bayan Shafawa: Yadda Ansix Fasaha tana kawo sauyi ga kayan aikin gwaji na atomatik na goge gilashin mota tare da ƙera kayayyaki masu inganci da inganci.

Kwanan Wata: SHENZHEN, China – A cikin motocin zamani, tsarin goge gilashin mota gwarzo ne na aminci da ba a taɓa mantawa da shi ba. Yana aiki a mahadar gani da aminci, wanda aka wajabta masa yin aiki ba tare da wata matsala ba ga ɗaruruwan dubban kekuna a cikin hamada, daskarewa, da damina. Duk da haka, injunan da ke gwada waɗannan tsarin - Kayan Gwaji na Atomatik na Wiper Gilashin Mota - abubuwan ban mamaki ne na injiniyan daidaito a kansu. Dole ne su kwaikwayi shekarun lalacewa, auna microns na motsi, da kuma tabbatar da aiki har zuwa matakin ƙarshe na kusurwa.

 

Tsawon shekaru sama da 28, Ansix Tech ta kasance abokiyar hulɗa ta shiru ga manyan kamfanonin kera motoci na duniya da masu samar da kayayyaki na Tier 1, waɗanda suka ƙware a ƙira da ƙera kayan filastik daidai waɗanda suka zama ginshiƙin waɗannan na'urorin gwaji masu inganci. Duk da cewa kasuwa galibi tana mai da hankali kan kayan lantarki da software waɗanda ke tuƙa kayan gwaji, Ansix Tech tana aiki a cikin mahimman fannoni na zahiri: abubuwan da ke cikin tsarin, gidajen firikwensin, racks na tuƙi, da haɗin da dole ne su kiyaye cikakken aminci a ƙarƙashin tilas.

 

Wannan zurfin bincike a masana'antar yana bincika yadda ƙaddamar da Ansix Tech na ayyukan waɗannan muhimman sassan ke samar da ƙima mara misaltuwa. Ta hanyar amfani da tsarin halitta mai haɗaka na Tsarin Masana'antu (DFM), Babban Mould Binciken kwararar ruwa, da kuma ƙera allurar kimiyya, Ansix Tech tana magance manyan matsalolin masana'antar cikin tsari: rage "tsadar farashi," tabbatar da ingantaccen inganci, da kuma haɓaka ƙarfin samarwa ba tare da yin sakaci da isar da kayayyaki akan lokaci ba.

 

Shawarar Fasaha ta Ansix: Tabbatar da Injiniya daga Rana ta Ɗaya

Ga abokin ciniki da ke ƙaddamar da sabon Kayan Gwaji na Wiper Atomatik, akwai babban ƙalubale. Rashin nasarar da aka samu a ɓangaren injin gwaji na iya nufin rashin aiki a cikin tabbatar da layin gaba ɗaya na abin hawa. Shiga aikin Ansix Tech ba wai kawai a matsayin mai siyarwa bane, har ma a matsayin abokin aikin injiniya. Tsarin kamfanin yana faruwa ne sakamakon takamaiman abokin ciniki. ƙa'idodi da buƙatun kasuwa—wanda ya shafi dukkan zagayowar rayuwa tun daga ƙira, kerawa, da tabbatarwa har zuwa tabbatar da samarwa da haɗa kayayyaki da yawa.

 

Wannan tsarin cikakkiyar hanya ya fara da wata muhimmiyar tambaya: Ta yaya za mu tsara wannan ɓangaren ba wai kawai don ya yi aiki ba, har ma don a ƙera shi cikin sauƙi, akai-akai, kuma cikin farashi mai kyau?

 

Mataki na 1: Tushen - Zaɓin Kayan Dabaru a Matsayin Mai Rage Kuɗi

Tafiyar ɓangaren gwajin goge goge—ko dai rak ɗin tuƙi mai inganci ko kuma wurin adana na'urori masu ɗorewa—ta fara ne daga matakin ƙwayoyin halitta. Ansix Tech tana ɗaukar zaɓin abu a matsayin fannin injiniyanci na dabaru, wanda ya wuce zaɓin kasida mai sauƙi zuwa ingantawa ta musamman.

 

Mummunan yanayin gwajin goge goge ya haɗa da fallasa ga hasken UV, ruwan wanki, zagayowar zafi, da kuma matsin lamba na inji akai-akai. Zaɓar kayan da ba daidai ba yana haifar da gazawar filin; ƙayyade polymer mai ban mamaki fiye da kima yana lalata ribar riba.

 

Ga abubuwan da ke cikin waɗannan kayan aikin, Ansix Tech yawanci yana zagayawa da abokan ciniki ta hanyar matrix na robobi masu inganci, yana zaɓar bisa ga abubuwan da ke cikin sinadarai da takamaiman maki:

 

Ga Rakunan Tuƙi da Giya: Inda kwanciyar hankali da ƙarancin lalacewa suka fi muhimmanci, Ansix sau da yawa yana ƙayyade Polyoxymethylene (POM). Ƙananan ƙarfin gogayya da ƙarfin gajiya mai yawa sun sa ya dace da hanyoyin sake haɗawa. Ga yanayin zafi mafi girma kusa da injina, Polyamide 66 (PA66) wanda aka ƙarfafa da zare na gilashi 30% (PA66-GF30) zaɓi ne da aka fi so. Yana ba da ƙarfin juriya wanda zai iya wuce 170 MPa, yana samar da juriya da ake buƙata don daidaita aiki ba tare da rarrafe akan lokaci ba.

 

Ga Gidajen Firikwensin da Haɗawa: Waɗannan abubuwan suna kare na'urorin lantarki masu laushi waɗanda ke auna saurin gogewa da kusurwa. Suna buƙatar ingantaccen rufin lantarki da juriya ga sinadarai. Ansix Tech sau da yawa yana amfani da Polyphenylene Sulfide (PPS) don juriyar harshen wuta da ikonsa na jure yanayin zafi mai ci gaba na 200°C ko fiye, yana tabbatar da cewa soldering yayin haɗuwa ba ya lalata gidan. Duk da haka, inda farashi ya fi mahimmanci kuma yanayin zafi yana da matsakaici, PA66 yana ba da ma'auni mafi kyau na aiki da farashi.

 

Ga Murfin da ke Bayyana ko Tagogi: A lokacin gwajin kayan aikin da ke buƙatar duba gani na mannewar goge, ana zaɓar kayan kamar Polycarbonate (PC) ko PMMA (Acrylic) saboda haskensu da juriyarsu ga tasirinsu.

 

Hazakar da ke rage farashi a wannan matakin ita ce "injiniyar ƙima." Ta hanyar nazarin ainihin buƙatun sinadarai da na injiniya na ɓangaren, injiniyoyin Ansix za su iya zaɓar kayan da ba su da tsada kamar takamaiman matakin Polypropylene (PP) da aka gyara ta hanyar tasirin tasiri idan ya cika duk sharuɗɗan aiki, ko kuma su ba da shawarar mahaɗin da aka cika da gilashi wanda ke ba da damar ƙirar bango mai sirara, rage nauyin sashi da amfani da kayan da kashi 8-12% ba tare da rage ƙarfi ba. Wannan zaɓin dabarun shine babban abin da zai iya rage jimlar farashin mallakar abokin ciniki.

 

Mataki na 2: Binciken Gudun Mold na Dijital - DFM da Tsarin Gudanar da Mold

Kafin a yanke wani ƙarfe guda ɗaya don ƙirar, Ansix Tech ta nutsar da ƙirar a cikin matakin tabbatar da dijital. Nan ne ƙirar ka'ida ta haɗu da gaskiyar kimiyyar lissafi.

 

Tsarin Kera Ma'aikata (DFM) shine matakin haɗin gwiwa na farko. Injiniyoyi suna bincika samfurin CAD na 3D na abokin ciniki don gano yiwuwar samar da nakiyoyi. Ga ɓangaren gwajin goge goge, wannan ya ƙunshi duba:

 

Ƙananan Yankewa: Siffofi waɗanda zasu buƙaci ayyuka masu rikitarwa a cikin ƙirar, wanda ke ƙara farashin kayan aiki.

 

Kauri Ba Tare Da Daidaito Ba: Bambance-bambancen da ke haifar da alamun nutsewa, gurɓataccen abu, ko warpage saboda rashin daidaiton sanyaya da raguwar ruwa.

 

Kusurwoyi Masu Kaifi: Masu tattara damuwa waɗanda ke zama wuraren gazawa a ƙarƙashin girgizar injin gwaji.

 

A lokaci guda, Advanced Mold Flow Analysis (MFA) ta amfani da software kamar Autodesk Moldflow ko Moldex3D yana kwaikwayon dukkan tsarin allurar. Wannan samfurin kama-da-wane muhimmin ginshiƙi ne mai rage farashi. Injiniyoyi suna nazarin:

 

Tsarin Cikowa: Domin tabbatar da cewa filastik ɗin da aka narke ya cika ramin daidai gwargwado. Ga doguwar sirara mai tuƙi, rashin kyawun tsarin cikewa na iya haifar da "gajerun hotuna" (sassan da ba su cika ba) ko "jetting" (layukan kwarara kamar maciji waɗanda ke raunana ɓangaren).

 

Tsarin Layin Walda: Lokacin da bangarorin biyu suka haɗu, suna ƙirƙirar "layin walda." A cikin kayan da aka cika da gilashi, wannan na iya zama wurin kwalliya da rauni na tsari. Kwaikwayo yana bawa injiniyoyi damar sake sanya wurin ƙofar - motsa waɗannan layukan zuwa wuraren da ba su da wahala, waɗanda ba na kayan kwalliya ba.

 

Tarkunan Iska: Hasashen inda iska za ta iya makalewa ta haifar da alamun ƙonewa ko ɓarna, wanda ke ba da damar ƙirƙirar ingantaccen tsarin iska a cikin mold.

 

Sanyaya da Warpage: Wannan shine mafi mahimmancin bincike ga abubuwan da aka gyara daidai. Software ɗin yana annabta yadda ɓangaren zai yi ƙunci da karkacewa yayin da yake sanyaya. Ga tsarin firikwensin PA66-GF30, bincike ya nuna cewa warpage yana da tasiri sosai ta hanyar zafin narkewa da matsin lamba na marufi. Gano wannan tsari yana ba Ansix damar inganta tsarin ta hanyar dijital, yana tabbatar da cewa sashin jiki zai riƙe juriyar da ake buƙata sau da yawa a ±0.002mm.

 

Ta hanyar magance waɗannan matsalolin a fannin dijital, Ansix Tech ta rage farashin yin amfani da samfura da lokaci da sama da kashi 50%, tana tabbatar da cewa an ƙera ƙirar don "nasarar harbin farko".

 

Mataki na 3: Zuciyar Daidaito - Tsarin Motsa Jiki da Kera Module

Modulation shine kayan aikin da zai samar da dubban ko miliyoyin sassa. Shekaru 28 na gwaninta na Ansix Tech yana aiki a cikin ƙira da sarrafa wannan kayan aiki, inda aka ƙera kowane tsarin don tsawon rai, inganci, da daidaiton matakin micron.

 

Zaɓin Karfe na Mold

Zaɓin ƙarfe don tsakiyar mold da ramin yana dogara ne akan yawan samarwa da ake tsammani da kuma yadda filastik ɗin ke gogewa. Don samar da kayan da aka cika da gilashi mai yawa waɗanda aka saba amfani da su a cikin na'urorin gwajin goge goge, juriya ga lalacewa shine babban abin da ke da mahimmanci.

 

Karfe na Kayan Aiki na H13: Sau da yawa ana amfani da shi saboda tauri da juriya ga gajiya da lalacewa ta zafi. Yana iya jure wa miliyoyin zagayowar allurar matsin lamba mai ƙarfi ba tare da ya lalace ba.

 

Bakin Karfe S136 ko 420SS: An zaɓa shi don aikace-aikace masu buƙatar juriya mai ƙarfi daga tsatsa (daga ruwan sanyaya) ko goge madubi, wanda yake da mahimmanci ga sassan da dole ne su fito cikin sauƙi daga mold.

 

Karfe na P20: Karfe mai ƙarfi wanda aka riga aka taurare shi, wanda ake amfani da shi don daidaita injina da juriya a cikin matsakaicin girma.

 

Tsarin Sanyaya: Injin Inganci

Har zuwa kashi 80% na lokacin da ake ɗauka ana sanyaya sashin. Wannan ya sa tsarin sanyaya shine babban abin da ke haifar da farashin samarwa. Ansix Tech ita ce kan gaba wajen aiwatar da tashoshin sanyaya masu tsari na 3D.

 

Ba kamar layin sanyaya na gargajiya da aka haƙa madaidaiciya ba waɗanda ke gudana a cikin hanyoyi masu sauƙi, ana buga hanyoyin sanyaya masu tsari ta hanyar ƙera ƙarin abubuwa don bin ainihin yanayin ramin ɓangaren. Wannan yana tabbatar da cire zafi iri ɗaya, yana kawar da wuraren zafi da ke haifar da warpage.

 

Misali: A cikin rubuce-rubucen samarwa na kayan aikin kera motoci masu rikitarwa, wannan ƙirƙira ya rage lokutan zagayowar da kashi 28% zuwa 36%. Ga abokin ciniki wanda ke samar da dubban racks na injinan gwajin goge goge a kowane wata, raguwar lokacin zagayowar da kashi 30% yana nufin ƙara yawan ƙarfin samarwa da kashi 30% ko kuma raguwar farashi mai mahimmanci a kowane ɓangare.

 

Ƙofar shiga, Masu Gudu, da Ficewa

Tsarin Masu Gudu Mai Zafi: Ansix Tech sau da yawa tana amfani da tsarin masu gudu mai zafi don waɗannan abubuwan. Ta hanyar ajiye filastik a cikin bututun ƙarfe mai narkewa, suna kawar da sharar mai gudu mai sanyi (itacen filastik mai ƙarfi wanda dole ne a niƙa a sake yin amfani da shi), rage lokacin zagayowar, da kuma ba da damar yin gyare-gyare ta atomatik gaba ɗaya.

 

Tsarin Ƙofa: Ƙofar ita ce ƙofar da filastik ke shiga ta cikin ramin. Wurin da yake da nau'insa (misali, wurin pin-point, jirgin ruwa mai ƙarƙashin ruwa, ko ƙofar bawul) an kammala shi ne bisa ga bayanan MFA don tabbatar da daidaiton cikawa, rage matsin lamba a kan yankewa, da kuma barin ƙaramin alamar shaida.

 

Tsarin Fitar da Kaya: Ga sassa masu laushi waɗanda ke da haƙarƙari da kawuna, tsarin fitar da kaya dole ne ya yi amfani da ƙarfi a hankali, iri ɗaya. Fitilun, hannayen riga, ko ruwan wukake da aka sanya daidai suna tabbatar da cewa an saki ɓangaren ba tare da ɓarna ba, alamun saman, ko damuwa.

 

Tsarin kera mold ɗin wani tsari ne na injinan da suka dace. Ya ƙunshi injinan CNC mai kusurwa 5 don ƙirar geometric masu rikitarwa, Injin Fitar da Wutar Lantarki (EDM) don cikakkun bayanai masu rikitarwa da kusurwoyin ciki masu kaifi, da kuma niƙa mai inganci don cimma juriya wanda ke tabbatar da cewa mold ɗin ya rufe da cikakkiyar kamala, yana hana samuwar "walƙiya" (kayan da suka wuce gona da iri) a ɓangaren ƙarshe.

 

Mataki na 4: Ƙwarewar Tsarin Aiki - Inganta Tsarin Allura don Farashi da Inganci

Tare da injin gyaran injin da aka sanya a cikin injin yin allura mai tan mai yawa—Ansix Tech tana gudanar da tarin injina 260 waɗanda suka kama daga tan 30 zuwa 2,800—hangen nesa ya koma ga sarrafa tsarin kimiyya.

 

Kalubalen Rikitarwa

Kayan aikin ƙera na'urorin gwajin goge goge suna da takamaiman ƙalubalen fasaha:

 

Kwanciyar Hankali: Ci gaba da jurewa ƙasa da 0.1mm don hanyoyin zamiya da kuma daidaita firikwensin yana buƙatar kulawa mai kyau game da saurin allura, matsin lamba na marufi, da kuma bayanan sanyaya.

 

Kula da Gurɓatawa: Ga abubuwan da ke kusa da na'urori masu auna haske, gurɓataccen abu mai ƙananan yawa na iya haifar da karanta ƙarya. Ansix yana aiwatar da ka'idojin ɗakin tsaftacewa da sarrafa kayan da aka keɓe inda ya cancanta.

 

Rigakafin Shot Shot: Ga sassan da ke da hanyoyin kwarara masu tsawo, injiniyoyi suna inganta bayanan saurin allura da zafin mold don tabbatar da cikakken cikawa kafin kayan ya taurare.

 

Ingantawa ta hanyar Gina Kimiyya

Ansix Tech tana amfani da falsafar Decoupled Molding®, tana raba matakan cikawa, marufi, da sanyaya don cikakken iko. Ta amfani da fahimta daga MFA na farko da Tsarin Gwaje-gwaje (DOE), masu fasaha suna gyara mahimman sigogi shida: zafin narkewa, zafin mold, saurin allura, wurin sauyawa na V/P, matsin lamba na marufi, da lokacin marufi.

 

Ga wani ɓangare na PA66 mai ƙarfin zare na gilashi, an tabbatar da cewa wannan hanyar kimiyya tana rage yawan warpage da kashi 36.7% da kuma bambancin nauyin wani ɓangare da kashi 15.4%.

 

Tabbatar da Inganci: Ma'aunin Zinare na Kula da Matsi a Kogo

Ansix Tech ta wuce samfurin kididdiga na gargajiya don cimma al'adar sifili. Babban abin da ke da mahimmanci shine gano matsin lamba a cikin rami.

 

Hoton Zinare: Na'urar firikwensin piezoelectric da aka saka a cikin mold tana rikodin lanƙwasa matsin lamba yayin cikakken harbi. Wannan lanƙwasa ya zama "ingantaccen yatsan yatsa" ga bangaren.

 

Kulawa ta Ainihin Lokaci 100%: Kowace harbi da aka yi bayan haka ana kwatanta ta da wannan yatsan hannu a cikin daƙiƙa kaɗan. Idan lanƙwasa matsi ya karkace - yana nuna canji a cikin danko na abu, toshewar ƙofa, ko lalacewar mold - tsarin zai ƙi sashin ta atomatik kuma ya sanar da mai aiki.

 

Wannan tsarin kusan yana kawar da haɗarin jigilar kayan da ba su da lahani, yana guje wa babban kuɗaɗen ɓoye na gazawar filin, dawo da kaya, da kuma rarrabawa gefe ga abokin ciniki.

 

Mataki na 5: Rage Farashi - Dabaru Mai Gaba-gaba Da Dama

An yi amfani da ƙimar Ansix Tech ga masana'antun Wiper Automatic Testing Instruments wajen rage "tsada mai wahala." Ba a cimma wannan ta hanyar yin amfani da fasahar zamani ba, amma ta hanyar injiniyanci mai wayo a kowane mataki:

 

Rage Kudin Kayan Aiki: Ta hanyar zaɓar maki na dabaru (misali, zaɓar PA66-GF30 fiye da PPS) da inganta ƙira (ƙirƙirar bango mai sirara), farashin kayan aiki yana raguwa da kashi 5-15%.

 

Rage Kudin Tsarin Aiki: Sanyaya da inganta tsarin aiki daidai gwargwado, rage lokacin zagayowar aiki har zuwa 28-36%, ƙara yawan amfani da kayan aiki iri ɗaya da rage yawan amfani da makamashi da kashi 15-20%.

 

Kawar da Tabarbare da Sake Aiki: Kwaikwayo na gaba da kuma ingantaccen tsarin sarrafawa (sa ido kan matsi a cikin rami) yana haifar da ƙimar yawan amfanin ƙasa ta farko sama da kashi 99.5%, kusan kawar da sharar gida daga lahani.

 

Darajar Zagayen Kayan Aiki: Gina ƙirar ƙira mai ɗorewa daga ƙarfe masu tsada da tsarin kulawa mai aiki yana rage lokacin hutu da ba a shirya ba da kuma tsawaita rayuwar kayan aiki, yana kare ƙarfin samarwa na abokin ciniki na dogon lokaci.

 

Mataki na 6: Isarwa da Kayan Aiki - Garanti na Ƙarshe

A cikin sarkar samar da kayayyaki ta motoci, lokaci kuɗi ne. Wani abu da aka jinkirta don kayan aikin gwaji zai iya dakatar da wani muhimmin matakin tabbatarwa. An ƙera tsarin isar da kayayyaki na Ansix Tech don aminci.

 

Jadawalin Samarwa: Cikakken tsarin isar da kaya yana daidai da buƙatun abokin ciniki. An daidaita jadawalin samarwa da siyan kayan aiki (sarrafa kaya) don tabbatar da cewa kayan suna samuwa daidai lokacin da ake buƙata, don guje wa adanawa mai tsada.

 

Marufi Mai Aiki da Kai: Ana sarrafa kayan da aka gama ta hanyar tsarin sarrafa kansa wanda ke kare su daga gurɓatawa da lalacewa. Marufi mai tsari na musamman wanda aka yi masa layi da kumfa yana tabbatar da cewa saman injinan da aka yi daidai ba su lalace ba yayin jigilar kaya.

 

Gudanar da Kayayyaki: Ta hanyar haɗin gwiwa da masu samar da kayayyaki na duniya da kuma amfani da kayayyaki a China da Vietnam, Ansix Tech tana tabbatar da jigilar kayayyaki cikin lokaci da aminci. Suna bin diddigin tsarin jigilar kayayyaki a ainihin lokaci don magance keɓancewa cikin sauri.

 

Kammalawa: Fa'idar Ansix a Fagen Gwaji

Fannin Injinan Gwaji na Gyaran Gilashi na Automotive Windshield yana buƙatar kayan aiki masu inganci kamar motocin da suke taimakawa wajen tabbatar da ingancinsu. Ansix Tech, tare da sama da shekaru 28 na tarin bayanan masana'antu, yana ba da fiye da sassan filastik kawai. Suna ba da ingantattun hanyoyin kera kayayyaki masu inganci da araha.

 

Ta hanyar ƙwarewa a hulɗar da ke tsakanin kimiyyar abu (zaɓar ainihin matakin sinadarai), injiniyan ƙirar daidai (ƙirƙirar sanyaya daidai da tsarin fitar da iska mai ƙarfi), da kuma sarrafa tsari mai wayo (ta amfani da na'urori masu auna matsin lamba don tabbatar da inganci 100%), Ansix Tech yana tabbatar da cewa kowane rack na tuƙi, wurin sanya na'urori masu auna firikwensin, da mahaɗi suna ba da gudummawa ga daidaito da tsawon lokacin kayan aikin gwaji.

 

A cikin masana'antar da ba a iya yin sulhu a kanta ba kuma rage farashi ya zama dole, Ansix Tech ta tsaya a matsayin abokin hulɗa mai mahimmanci, tana tabbatar da cewa za a iya samar da mafi kyawun kayan aikin da inganci mai kyau da ingantaccen farashi mai kyau - wanda ke share gasa, cikakken ɓangare ɗaya a lokaci guda.

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi Injin Gwaji na Gyaran Gilashi na Automotive Windshield Wiper, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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