Allon gyaran baya na C-pillar
Allon gyaran baya na C-pillar
Ansix Fasaha Ta Sake Bayyana Masana'antar Cikin Gida ta Motoci Ta Hanyar Gina Injection na C-Pillar
SHENZHEN, CHINA – A fagen gasa na kera motoci, inda matsin lamba da buƙatun inganci ke ƙaruwa akai-akai, samar da kayan gyaran ciki kamar allon gyaran baya na C-pillar yana gabatar da ƙalubalen injiniya mai sarkakiya. Ansix Tech, jagora mai ƙwarewa sama da shekaru 28 na gyaran allura, yana kafa sabon ma'aunin masana'antu ta hanyar haɗakar hanyar injiniyan kuɗi. Ta hanyar amfani da hanyar da ta dace wacce ta fara daga kwaikwayon dijital zuwa isar da sauri, Ansix Tech ba wai kawai tana kera sassa ba ne amma tana isar da ƙima mai ma'ana, tana rage jimillar farashi yayin da take tabbatar da inganci da aminci ga OEMs na motoci a duk duniya.
Wannan zurfafa bincike kan aikin musamman na Ansix Tech na C-pillar ya bayyana wani tsari mai tsari inda kowane shawara—daga farkon kwayar halittar polymer zuwa ɓangaren da aka haɗa na ƙarshe—an inganta shi don inganci, dorewa, da kuma inganci wajen amfani da kuɗi.
Gidauniyar: Tsarin Yanayi Mai Haɗaka Don Nasara
Babban abin da Ansix Tech ke bambantawa shine tsarin sabis ɗinsa mara matsala, daga ƙarshe zuwa ƙarshe. Ba kamar masu samar da kayayyaki ba, kamfanin yana aiki a matsayin haɗin gwiwar injiniya mai haɗin kai, yana sarrafa dukkan tafiyar daga ra'ayi da ƙira zuwa samarwa da yawa da dabaru. Wannan haɗin gwiwa yana kawar da silos na sadarwa, yana hanzarta jadawalin lokaci, kuma yana tabbatar da daidaito. An tabbatar da tsauraran fasaha na kamfanin ta hanyar takaddun shaida masu daraja waɗanda suka haɗa da IATF 16949 don sarrafa ingancin motoci, ISO 9001, da ISO 14001.
Tushen wannan yanayin ya ginu ne akan ƙirar ƙira mai zurfi, kayan aikin da aka ƙera daidai gwargwado har zuwa ±0.002mm, da kuma layukan samarwa masu wayo, masu sarrafa kansu a cikin sansanonin samarwa guda huɗu a China da Vietnam.
Mataki na 1: Tsarin Dabaru & Tabbatar da Tasirin Intanet - Hana Farashi Kafin Ya Faru
Tafiyar allon gyaran C-pillar a Ansix Tech ta fara ne a fannin dijital. Falsafar kamfanin ita ce mafi girman tanadin kuɗi ana cimma shi ne ta hanyar "ƙirƙirar" matsaloli kafin a yanke duk wani ƙarfe.
Tsarin Kera Kayan Aiki (DFM): Injiniyoyin da ke da matsakaicin shekaru 12 na ƙwarewa suna gudanar da cikakken bincike na DFM akan samfurin 3D. Suna bincika sauye-sauyen kauri na bango, kusurwoyin zane, da ƙirar haƙarƙari don tabbatar da cewa ɓangaren yana da sauƙi, sauri, kuma mai araha don yin ƙira. Wannan matakin aiki na iya sauƙaƙa haɗa kayan aiki, wanda zai iya rage adadin sassan da lokacin haɗa kayan aiki da ke da alaƙa da su har zuwa 40%.
Binciken Gudun Mold (MFA): Ta amfani da software na CAE na zamani kamar Autodesk Moldflow, Ansix yana kwaikwayon tsarin Alluran Ƙwararren Ƙwararrencess. Wannan samfurin kama-da-wane yana annabta tsarin cikawa, yana gano layukan walda da tarkunan iska, kuma yana nuna wurare mafi kyau na ƙofa. Ga allon C-pillar - wani abu wanda galibi yana ɗauke da lanƙwasa masu rikitarwa, saman rubutu, da abubuwan haɗin giciye - wannan bincike yana da mahimmanci don hana lahani na kwalliya da raunin tsarin, yana rage lokacin haɓakawa da kashi 30% ta hanyar guje wa gwaji da kuskure na zahiri.
Kimiyyar Zaɓin Kayan Aiki: Zaɓin filastik wani tsari ne na yanke shawara mai ma'ana wanda ke daidaita aiki, kyau, da farashi. Ansix yana da tarin bayanai na kayan aiki don jagorantar zaɓin kayan ciki na motoci.
Tebur: Zaɓin Polymer na gama gari don Faifan Gyaran C-Pillar
Mataki na 2: Daidaitaccen Mold Injiniya - Gina Injin Ingantawa
Modulation shine zuciyar tsarin ƙera allura. Ka'idojin ƙira na Ansix Tech sun canza wannan kayan aikin zuwa jagora kai tsaye na ingancin sashi da kuma tanadin kuɗi ga kowane raka'a.
Tsarin Sanyaya Mai Hankali: Ganin cewa sanyaya yana wakiltar kashi 70-80% na jimlar lokacin zagayowar, Ansix yana amfani da fasahar sanyaya mai tsari. Ba kamar hanyoyin gargajiya da aka haƙa kai tsaye ba, waɗannan hanyoyin ruwa da aka buga ta hanyar 3D suna bin ainihin tsarin ramin C-pillar. Wannan yana ba da damar cire zafi iri ɗaya, yana rage lokacin sanyaya sosai - wani lever wanda aka nuna yana rage lokutan zagayowar da kashi 15-30% kuma yana ƙara yawan samarwa kai tsaye.
Ingantaccen Ƙofa da Fitar da Kaya: Ƙofar (inda filastik ke shiga cikin ramin) tana da tsari ta amfani da bayanan MFA don tabbatar da daidaiton cikawa da rage alamun da ake gani a saman A. An tsara tsarin fitar da kaya tare da fil, hannayen riga, ko masu ɗagawa daidai don fitar da yanayin hadaddun ginshiƙin C ba tare da ɓarna ko lalacewa ba.
Zaɓin Karfe na Mold: Don samar da motoci masu yawa, Ansix yawanci yana zaɓar ƙarfe masu ɗorewa kamar ƙarfen kayan aiki na H13, wanda aka sani da tauri da juriya ga gajiyar zafi, yana tabbatar da tsawon rai na mold wanda ke rage farashi sama da miliyoyin zagayowar.
Mataki na 3: Kwarewa a Tsarin Gyaran Allura
Tare da sanya madaidaicin mold a cikin ɗaya daga cikin injunan ƙera allura 260 (daga tan 30 zuwa 2800), Ansix ta mai da hankali kan inganta tsarin aiki.
Inganta Tsarin Aiki & Kula da Farashi: Injiniyoyi suna amfani da Tsarin Gwaje-gwaje (DOE) don daidaita sigogi kamar saurin allura, matsin lamba, da lokacin sanyaya. Rage lokacin sanyaya daga daƙiƙa 30 zuwa 25 na iya haɓaka fitarwa da kashi 20%. Kamfanin kuma yana amfani da injunan servo-electric don rage yawan amfani da makamashi da kashi 30% idan aka kwatanta da tsarin hydraulic na gargajiya.
Kalubalen da suka shafi gyaran C-Pillar: Manyan bangarori masu siririn bango kamar C-pillars suna da saurin kamuwa da alamun warpage da nutsewa. Ansix tana magance waɗannan ta hanyar amfani da bayanai daga MFA na farko da kuma amfani da Tsarin Kididdiga (SPC) a kan benen shagon don sa ido kan samarwa a ainihin lokacin.
Mataki na 4: Inganci da Isar da Sauri
Inganci a Ansix Tech ba tunani bane na baya; an gina shi a cikin tsarin. Kulawa ta ainihin lokaci ta hanyar na'urori masu auna matsin lamba da zafin jiki a cikin mold yana ƙirƙirar sawun yatsa na dijital don kowane hoto, yana ba da damar annabta lahani da hana su. An nuna cewa wannan hanyar da aka yi amfani da bayanai tana rage ƙimar lahani daga matsakaicin masana'antu na 3% zuwa ƙasa da 0.5%.
Jajircewar da ake yi wajen samun nasarar abokin ciniki ta kai ga cimma burinsa na ƙarshe. Layukan marufi na atomatik da dabarun Musanya na Minti Ɗaya (SMED) suna sauƙaƙa sauyawar kayayyaki, suna haɓaka amfani da kayan aiki zuwa sama da kashi 85% da kuma tabbatar da isar da kayayyaki cikin sauri da inganci don biyan jadawalin masana'antu a kan lokaci.
Ribar Ansix: Darajar da Za a Iya Aunawa da Haɗin gwiwa
Babban ma'aunin aikin C-pillar na Ansix Tech shine ƙimar da za a iya gani da aka bayar ga abokin ciniki. Ana cimma wannan ta hanyar tsarin inganta farashi mai matakai da yawa:
Tebur: Dabarun Inganta Kuɗi Mai Girma Daban-daban na Ansix Tech
Wani bincike da aka rubuta ya nuna cewa abokin ciniki ya sami tanadi na kashi 18% na kowace kayan mota ta hanyar sake fasalin da DFM ta Ansix ta jagoranta, wanda ya haɗa sassa da kuma inganta kauri na bango.
Kammalawa: Gina makoma mai gasa mafi kyau
Aikin gyaran allon gyaran baya na C-pillar ya nuna misalin manufar Ansix Tech na "Samar da Abokan Cinikinmu Nasara." Ta hanyar yin aiki a matsayin ƙarin ƙungiyoyin injiniya na abokan cinikinsu, Ansix tana amfani da ƙwarewa mai zurfi a fannin kimiyyar kayan aiki, ƙirar ƙira, da kuma sarrafa bayanai don gina ingantaccen farashi a cikin kayayyaki tun daga farko.
A cikin masana'antar da aka matsa lamba don yin kirkire-kirkire yayin da take sarrafa farashi akai-akai, Ansix Tech tana ba da kyakkyawan sakamako na gasa. Tsarin haɗakar su, wanda ke da bayanai, yana canza tsarin ƙera allura daga farashi mai mahimmanci zuwa tushen aminci, inganci, da ƙima mai mahimmanci - yana tabbatar da cewa a cikin duniyar ƙirar ciki ta motoci mai daidaito, ana iya samar da mafi kyawun kayan aikin ba kawai cikin rashin matsala ba har ma da hankali da tattalin arziki.
Domin ƙarin bayani game da maganin allurar Ansix Tech, ziyarci www.ansixtech.com.
Game da Ansix Tech: An kafa Ansix Tech Limited a shekarar 1998, babbar mai samar da mafita ta injection stitching a duniya, ƙwararre ne a fannin kera mold daidai gwargwado da kuma samar da kayan aiki ga masana'antun kera motoci, likitanci, na'urorin lantarki na masu amfani, da kuma masana'antun gidaje masu wayo.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi allon gyaran baya na C-pillar, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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