Gilashin goyon bayan sandar mold

Gilashin goyon bayan sandar mold

 

Ansix Fasaha Ta Sake Bayyana Daidaiton Motsa Allura Don Aikin Sandar Tallafi na Canopy

Mai da hankali sosai kan zaɓin kayan aiki da kuma Tsarin Motsa Jiki ya ba Ansix Tech damar rage farashin kayan aikin abokin ciniki da kashi 21%, wanda ya kafa sabon ma'auni don kera kayan aikin gini masu inganci a masana'antar ƙera allura.

A fannin masana'antu inda ƙaramin milimita ko digiri ƴan Celsius zai iya tantance nasarar ko gazawar aikin samar da kayayyaki mai yawa, daidaitaccen tsarin allurar da aka yi amfani da shi na mahimman sassan tsarin yana matsayin ƙalubalen injiniya mai girma. Ga aikin sandar tallafi ta Canopy, wani ɓangare da ke buƙatar ƙarfin tauri na musamman da kwanciyar hankali na dogon lokaci, hanyoyin gargajiya galibi ba sa aiki yadda ya kamata. Ansix Tech ta yi amfani da cikakken tsarin aiki na dijital-zuwa-jiki, tana haɗa kai. Babban Mould Kwaikwayon kwararar ruwa, ƙirƙirar hanyoyin sanyaya sabbin abubuwa, da kuma kimiyyar kayan aiki don samar da mafita ta mold wadda ba wai kawai ta cika ƙa'idodin aiki masu tsauri ba, har ma tana yin hakan tare da inganci da inganci mara misaltuwa. Wannan aikin yana aiki a matsayin wani babban misali a kan yadda yin mold na zamani ya wuce kwafi mai sauƙi don zama babban abin da ke haifar da ƙimar samfura da gasa a masana'antu.

 

1 Tsarin Dabaru da Samfurin Samfura: Gina Tushen Nasara

Tafiyar da aka yi da sandar tallafi ta Canopy ta fara tun kafin a yanke tubalin farko na ƙarfe. Binciken Cikakken Tsarin Masana'antu (DFM) ya samar da muhimmin mataki na farko, inda injiniyoyin Ansix Tech suka yi aiki kai tsaye tare da ƙungiyar ƙira ta abokin ciniki. Babban manufar ita ce a tabbatar da yanayin sassan don tsarin ƙera allura, gano matsaloli masu yuwuwa kamar alamun nutsewa, layukan walda, da kuma matsin lamba da zai iya lalata amincin tsarin sandar.

 

Ta amfani da manhajar nazarin kwararar mold mai zurfi, kamar Moldex3D, ƙungiyar ta kwaikwayi kwararar filastik mai narkewa zuwa cikin ramin da aka tsara. Wannan matakin samfurin kama-da-wane yana da matuƙar amfani. Yana ba injiniyoyi damar yin hasashen yadda filastik ɗin zai cika, ya naɗe, da kuma sanyaya, wanda hakan zai ba su damar inganta wuraren ƙofa, tsarin gudu, da kuma fitar da iska kafin a ƙirƙiri duk wani kayan aiki na zahiri. Ga sandar tallafi, cimma cikawa iri ɗaya da rage yaɗuwar da ke haifar da ja-gora sun kasance mafi mahimmanci. Kwaikwayon ya taimaka wajen gano wurin ƙofar jirgin ruwa mai kyau guda ɗaya, wanda ya tabbatar da hanyar kwarara kai tsaye, mai sarrafawa wacce ta ƙara ƙarfi a kan babban titin sandar yayin da take barin ƙaramin gefen ƙofa mai sauƙin gyarawa.

 

Wannan tsarin tabbatar da ingancin dijital wani ginshiƙi ne na tsarin Ansix Tech. Ta hanyar saka lokaci a gaba a cikin kwaikwayon, kamfanin ya rage tsada da ɓata lokaci wajen gwaji da kurakurai da aka saba da su a al'ada. Abokin ciniki ya sami cikakken rahoton DFM tare da shawarwari masu amfani, yana mai da ƙirar ka'ida zuwa tsarin ƙera da kuma kafa hanya bayyananniya, wacce ke da tushe a fannin bayanai don aikin.

 

2 Muhimmancin Zaɓin Abubuwa: Daidaita Aiki da Tattalin Arziki

Zaɓin kayan polymer shawara ce da ke bayyana aikin ɓangaren, farashi, da kuma iyawarsa ba tare da wata matsala ba. Ga wani abu mai ɗauke da kaya kamar sandar tallafi ta Canopy, buƙatun sun kasance na musamman: ƙarfin tensile mai ƙarfi da lanƙwasa, juriya mai kyau ga tarkace, da kuma ingantaccen aiki a duk yanayin zafi na muhalli. Duk da cewa wasu polymers na injiniyanci za su iya biyan buƙatun injina na asali, zaɓin yana da tasiri mai zurfi ga ƙirar mold, lokacin zagayowar, da kuma farashin ƙarshe na ɓangaren.

 

Ansix Tech ta tantance mutane da yawa, ciki har da nailan da aka ƙarfafa da zare a gilashi (PA6, PA66) da polypropylene (PP). Kayan kamar PA66 mai cike da gilashi 30% yana ba da ƙarfi mai yawa da juriya ga zafi, amma mafi girman farashi da zafin sarrafawa yana ƙara yawan kuɗin kayan aiki da lokacin zagayowar saboda tsawaita sanyaya. Akasin haka, PP mai cike da talc yana ba da tanadi mai yawa da kuma saurin hawa keke amma yana iya rasa taurin da ake buƙata don amfani.

 

Tebur 1: Muhimman Abubuwan Da Ake Bukata Don Zaɓin Kayan Sandar Tallafi na Canopy

 

Bisa jagorancin ka'idojin da suka jaddada zaɓar kayan da suka fi araha waɗanda za su iya cika aikin ɓangaren da kyau, injiniyoyin Ansix Tech sun shiga tattaunawa ta fasaha da abokin ciniki. Sakamakon ya kasance zaɓin polypropylene copolymer mai ƙarfin gilashi 20%. Wannan kayan ya sami daidaito mafi kyau, yana samar da kayan aikin injiniya masu inganci a farashin kayan masarufi mai kyau. Ƙananan zafin aikin sa ya ba da damar saurin lokacin zagayowar da rage amfani da makamashi, wanda ke ba da gudummawa kai tsaye ga manyan manufofin rage farashi na aikin.

 

3 Injiniyan Mold: Symphony na Karfe, Tashoshi, da Daidaito

Da aka tabbatar da ƙirar ɓangaren kuma aka ƙayyade kayan, an mayar da hankali kan zuciyar aikin: ƙirar kanta. Tsarin daidaito ba kawai rami ba ne; na'ura ce mai rikitarwa mai ƙarfi da zafin jiki mai ƙarfi wadda dole ne ta samar da dubban sassa iri ɗaya tare da daidaiton matakin micron.

 

Zaɓin Karfe na Mold: Dorewa Ya Haɗu da Aiki

Yanayin gogewa na kayan da aka zaɓa da aka cika da gilashi ya buƙaci ƙarfe mai ƙarfi. Ansix Tech ta wuce ƙarfen P20 na gargajiya, ta zaɓi ƙarfe mai ƙarfi mai ƙarfi kamar 1.2738 ko makamancin haka. Wannan ƙarfe yana ba da tauri mafi girma (yawanci 38-42 HRC a yanayin da aka riga aka taurare) da kuma iya gogewa ta musamman, yana yaƙi da lalacewar da zare na gilashi ke haifarwa kai tsaye da kuma tabbatar da tsawon lokacin samarwa tare da kammala sassan da suka dace. Duk da cewa ya fi tsada da farko fiye da daidaitattun maki, tsawon rayuwarsa yana nufin ƙarancin farashi a kowane ɓangare tsawon rayuwar mold - ƙididdigar jimlar farashin mallaka.

 

Sanyin Juyin Juya Hali: Mabuɗin Lokacin Zagaye

Ganin cewa sanyaya yawanci yana cinye sama da kashi 80% na jimlar lokacin zagayowar gyaran allura, Ansix Tech ta ba da fifiko ga kula da zafi. Ga sandar tallafi, wani dogon siriri, samun sanyaya iri ɗaya yana da mahimmanci don hana yaɗuwa da kuma ba da damar fitar da iska da wuri, lafiya. Kamfanin ya yi amfani da ƙirar tashar sanyaya ta al'ada duk inda zai yiwu. Ba kamar hanyoyin gargajiya masu haƙa madaidaiciya waɗanda ke bin hanyoyi masu sauƙi ba, an tsara tashoshin conformal ta amfani da ƙirar 3D don bin diddigin yanayin ramin da ke da rikitarwa a nesa mai daidaito.

 

Tebur na 2: Tasirin Siffofin Tsarin Mold Mai Ci Gaba

 

Kamar yadda bincike ya nuna, yayin da abu kamar beryllium jan ƙarfe yana da kyakkyawan yanayin zafi, laushinsa ya sa bai dace da haɗakar abubuwa masu lalata ba. Maganin Ansix Tech yana amfani da ƙarfe mai tauri mai ƙarfi don rami da zuciyarsa amma yana haɗa hanyoyin sanyaya masu tsari, waɗanda galibi ana ƙera su ta hanyar kera ƙarin ƙarfe (bugawa ta 3D), don ƙirƙirar yanayin "mafi kyawun duniyoyi biyu": dorewar ƙarfe na kayan aiki tare da ingancin zafi na yanayin sanyaya da aka inganta. Wannan sabon abu ya kasance babban gudummawa wajen rage lokacin zagayowar.

 

Fitar da Ƙofa da Ƙofar Gida: Tabbatar da Sakin Sashi Mara Aibi

An tsara tsarin fitar da iskar da kulawa sosai. Haɗin fil ɗin fitar da iskar da aka yi da kuma masu fitar da iskar da aka yi da hannu sun samar da ƙarfi mai kyau don tura dogon sandar da ta yi tsauri daga cikin ramin ba tare da haifar da karkacewa ko alamun saman ba. Bugu da ƙari, an haɗa tsarin fashewar iska da aka yi niyya don taimakawa wajen karya duk wani injin fitar da iska mai yuwuwa, tare da tabbatar da cewa fitar da iska mai kyau da inganci a kowane zagaye.

 

An yi amfani da ƙofa ta ƙarƙashin ruwa, wadda aka tabbatar a lokacin DFM, da injin da aka tsara. Wannan nau'in ƙofa yana yanke ɓangaren daga tsarin mai gudu ta atomatik yayin da ƙwanƙolin ke buɗewa, wanda ke ba da damar samar da cikakken atomatik ba tare da buƙatar cirewa da hannu ba - wannan babban aiki ne kuma yana adana kuɗi.

 

4 Daga Tsarin Zane zuwa Gaskiya: Tsarin Masana'antu da Ingantawa

Fassara ƙirar ƙira mai sarkakiya zuwa kayan aiki na zahiri yana buƙatar injinan zamani na duniya da kuma tunanin magance matsaloli. An yi amfani da injinan CNC mai sauri don yawancin ramin da aikin tsakiya, don cimma juriya da ake buƙata da kuma kammala saman. Zurfin ƙwallo mai siriri wanda ke samar da yanayin ciki na sandar tallafi ya gabatar da babban ƙalubale, yana buƙatar dabarun injinan musamman don tabbatar da madaidaiciya da hana karkacewa yayin allura.

 

Inganta Tsarin Aiki: Kimiyyar Daidaito

Da zarar an haɗa mold ɗin aka kuma sanya shi a cikin injin gyaran allura mai jituwa, sai aka fara inganta tsarin. Ansix Tech ta yi amfani da ƙa'idodin gyaran kimiyya, ta hanyar barin ilimin ƙabilanci zuwa ga hanyar da bayanai ke jagoranta. Ƙungiyar ta kafa tsarin Decoupled Molding®, wanda ke raba matakan cikawa, tattarawa, da sanyaya don samun cikakken iko akan kowane mataki.

 

An rubuta mahimman sigogi da kyau kuma an kulle su a ciki:

 

Lokaci & Sauri: An inganta shi don tabbatar da ci gaban matsin lamba iri ɗaya ba tare da damuwa da kayan ba.

 

Matsi/Rike Matsi & Lokaci: An ƙididdige shi daidai don rama raguwar kayan ba tare da cika kayan da yawa ba.

 

Lokacin Sanyaya: Ba a tantance shi ta hanyar zato ba, amma ta hanyar bayanai daga na'urori masu auna matsin lamba na rami, don tabbatar da cewa ɓangaren ya yi tsauri sosai don fitar da shi a kowane zagaye.

 

Wannan hanyar tana samar da faffadan tsari mai dorewa, wanda ke sa samarwa ya jure wa ƙananan bambance-bambance a cikin danko na abu ko yanayin yanayi. Sakamakon haka shine raguwar yawan shara da kuma garantin inganci mai daidaito daga farkon harbi zuwa dubu ɗari.

 

5 Al'adar Inganci da Haɗin gwiwa: Samar da Daraja Fiye da Tsarin

Jajircewar Ansix Tech ta wuce samar da tsari mai kyau. Ya ƙunshi cikakken tsarin tabbatar da inganci wanda aka tsara don kare alamar abokin ciniki da sarkar samar da kayayyaki.

 

Kula da Ingancin Inganci a Layi da kuma a Layi

An haɗa tsarin hangen nesa a wurin latsa don yin bincike 100% na mahimman girma da kuma gano kurakuran saman kamar gajerun hotuna ko ƙonewa. Bugu da ƙari, ana amfani da tsarin ƙididdiga (SPC), tare da masu aiki suna yin bincike da aka tsara akan manyan girman sassan ta amfani da ma'aunin da aka daidaita. Ana bin diddigin wannan bayanan a ainihin lokaci, yana ba da ra'ayi nan take kan daidaiton tsari. Wannan hanyar mai matakai da yawa ta yi daidai da mafi kyawun hanyoyin masana'antu don hana sassan da ke da lahani isa ga abokin ciniki.

 

Marufi da Isar da Sauri: Haɗin Ƙarshe

Ganin cewa wani ɓangare da aka ƙera da kyau zai iya lalacewa a lokacin jigilar kaya, Ansix Tech ta tsara marufi na musamman na kumfa mai siffar clam-shell don sandunan tallafi. Wannan ba wai kawai yana kare sassan ba ne, har ma yana tsara su don sauƙin ƙirgawa da sarrafawa a layin haɗa abokin ciniki. An daidaita dukkan tsarin samarwa da jigilar kayayyaki don tallafawa jadawalin isar da kaya cikin lokaci (JIT), rage farashin ɗaukar kaya na abokin ciniki da kuma tabbatar da kwararar kayan aiki ba tare da wata matsala ba.

 

Gaskiyar ma'aunin ƙimar Ansix Tech yana bayyana a cikin babban burin abokin ciniki. Ta hanyar zaɓin kayan PP mai cike da gilashi 20%, tsarin sanyaya tsarin mold wanda ya rage lokacin zagayowar, da kuma tsarin rage shara ta atomatik, Ansix Tech ya cimma raguwar kashi 21% a cikin cikakken kuɗin da abokin ciniki ke kashewa a kowane ɓangare. Ba a cimma wannan ta hanyar yanke kusurwa ba, amma ta hanyar amfani da zurfin basirar injiniya a kowane mataki - daga kwaikwayon farko zuwa ɓangaren da aka shirya na ƙarshe. Aikin sandar tallafi ta Canopy yana tsaye a matsayin shaida ga ƙirar allura ta zamani: fanni inda injiniyan daidaito da sarrafa farashi na dabaru suka haɗu don ƙirƙirar fa'idar gasa mara misaltuwa.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi mold na sandar Canopy, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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