Injin tsabtace injin Desktop mold na tacewa
Injin tsabtace injin Desktop mold na tacewa
Aikin Ansix Tech na Precision Mold ya samar da injin tsabtace injinan wanke-wanke na Desktop matattara a cikin wani ɓangare na Kudin
SHENZHEN, China – A cikin yanayin gasa mai yawa na kayan lantarki na masu amfani, ikon samar da kayan aiki masu inganci da araha babban fa'ida ne. Ga babbar masana'antar kayan tsaftacewa ta duniya, cimma wannan daidaito don wani muhimmin sashi - matatar tsabtace injin tebur - ya zama babban ƙalubale. An samar da mafita ta hanyar haɗin gwiwa mai mahimmanci tare da Ansix Tech, ƙwararre kan ƙirar allura mai inganci, wanda gudanar da aikin daga ƙarshe zuwa ƙarshe ya rage farashin abokin ciniki da sama da kashi 30%.
Wannan babban aikin, tun daga ƙirar farko har zuwa takardar shaidar samar da kayayyaki da yawa, yana aiki a matsayin tsari na yadda injiniyanci, kimiyyar kayan aiki, da inganta tsarin aiki suka haɗu don ƙirƙirar ƙima a masana'antar zamani.
Tsarin Kasuwa: Injiniya don Aiki da Sauƙin Farashi
Injin tsabtace tebur na zamani abin mamaki ne na rage yawan tacewa, yana buƙatar matattara waɗanda ba wai kawai suna da ƙanƙanta ba amma kuma suna da inganci sosai. Takamaiman buƙatun abokin ciniki sun buƙaci firam ɗin matattara na filastik wanda zai iya ɗaukar matsakaicin iska mai inganci (HEPA), tare da ƙa'idodi masu tsauri don ingancin tsari, juriya ga sinadarai ga masu tsabtace gida, da kuma ƙarewar saman Class-A don kyawun gani. Bugu da ƙari, ɓangaren yana buƙatar jure wa maimaita tasirin yayin canje-canjen matattara da kuma kiyaye daidaiton girma a cikin kewayon zafin jiki mai faɗi.
"Bayan ƙayyadaddun bayanai na fasaha, babban aikin shine rage farashi ba tare da yin sulhu ba," in ji Li Wei, Babban Manajan Ayyuka a Ansix Tech. "Kasuwar waɗannan na'urori tana da matuƙar tasiri ga farashi. Aikinmu shine ƙirƙirar ƙira da tsarin masana'antu wanda zai rage farashin na'urar tun daga farkon zane."
Matakin Samfurin: Tagwayen Dijital da Tabbatar da DFM
Tsarin Ansix Tech ya fara ne da cikakken nazarin Tsarin Masana'antu (DFM). Ta amfani da software na CAD mai ci gaba, injiniyoyi sun ƙirƙiri tagwayen ɓangaren dijital da kuma ƙirar da aka gabatar. Babban ƙalubalen shine ƙirar matatar: firam mai zagaye tare da zoben gefe na dubban ramuka masu daidaito, kowannensu yana buƙatar tsari mai daidaito da sauƙin cirewa.
Domin magance matsalolin samarwa, ƙungiyar ta yi amfani da manhajar kwaikwayon Moldflow. Wannan matakin yana da matuƙar muhimmanci, domin binciken masana'antu ya nuna cewa nazarin kwararar mold a gaba zai iya magance har zuwa kashi 80% na lahani kafin a yanke ƙarfe. Kwaikwayon ya yi nazarin tsarin cikewa, wuraren layin walda, daidaiton sanyaya, da kuma hasashen yaƙin da ake yi. Ta hanyar gwada wurare da yawa na ƙofofi da kuma tsarin tashoshin sanyaya, ƙungiyar ta inganta ƙirar don tabbatar da daidaiton cikawa da ƙarancin damuwa da ya rage, wanda ke da alaƙa kai tsaye da daidaiton sashi da tsawon rai.
Daga Tabbatarwa zuwa Takaddun Shaida: Hanyar Samar da Kayan Aiki Mai Yawa
An tabbatar da ingancin samfuran farko na ƙarfe (T1). An duba daidaiton girma da samfurin 3D ta amfani da injinan aunawa (CMM), yayin da gwaje-gwajen ruɓewar matsi suka tabbatar da ingancin hatimin matatar da aka haɗa. Bayan zagayowar daidaitawa guda uku - daidaita girman ƙofa, fitar da iska, da goge takamaiman saman rami - samfuran sun cika dukkan ayyuka da kwalliya. ƙa'idodi.
Matsalar ƙarshe ita ce takardar shaidar samarwa mai girma. Tsarin kula da inganci na Ansix Tech mai takardar shaidar ISO 9001:2015 ya taimaka wajen gudanar da bincike mai kyau. Abokin ciniki ya shaida ci gaba da gudanar da samarwa mai sassa 5,000, tare da bayanan kula da tsarin ƙididdiga (SPC) da ke nuna CpK (ƙimar iya aiki) sama da 1.67 ga dukkan mahimman fannoni, wanda ya zarce ƙa'idodin masana'antu kuma ya tabbatar da cewa tsarin yana da ƙarfi kuma a shirye yake don kera kayayyaki masu yawa.
Zaɓin Kayan Dabaru: Tushen Aiki da Farashi
An gano zaɓin kayan aiki a matsayin babban abin da zai iya sarrafa farashi. Bayan tantance 'yan takara da dama, ƙungiyar ta zaɓi wani polypropylene (PP) copolymer mai yawan kwarara, wanda aka gyara tasirinsa.
Haɗawa da Dalili: Wannan takamaiman matakin PP yana ba da daidaito mafi kyau na tauri, juriya ga sinadarai, da ƙarancin farashi. Babban ma'aunin kwararar narkewa (MFI) yana ba shi damar cike sassan da ke da siraran bango da fasalulluka masu rikitarwa a ƙaramin matsin lamba da zafin jiki na allura, yana rage lokacin zagayowar da amfani da kuzari. Bugu da ƙari, ƙarancin yawan PP yana fassara zuwa ƙarin sassa a kowace kilogiram na resin, wanda ke rage farashin kayan kai tsaye.
Nazari na Madadin: Duk da cewa an yi la'akari da ABS saboda kyawun kammala saman sa, tsadarsa da ƙarancin juriya ga wasu masu tsaftacewa sun sa bai dace ba. An cire robobi na injiniya kamar PC/ABS saboda tsadar da aka yi amfani da su. Matsayin PP da aka zaɓa, wanda yayi kama da kayan da aka ƙayyade a cikin wasu ƙirar kayan aikin tsabtace injin, ya tabbatar da cewa shine mafita mafi inganci wacce ta cika dukkan sharuɗɗan aiki.
Rage Gina Mold: Symphony of Precision Engineering
Nasarar aikin ta dogara ne akan ƙira mai sarkakiya da kuma aiwatar da allurar da ba ta da matsala.
Binciken Guduwar Mold (DFM) a Aiki: Kwaikwayon da aka yi kafin samarwa sun haifar da ƙofar mai zafi mai maki ɗaya a tsakiyar ɓangaren da'ira. Wannan ƙirar tana tabbatar da kwararar filastik mai siffa mai kyau, mai kama da radial, tana kawar da layukan walda a wurare masu mahimmanci kuma tana samar da kwanciyar hankali da zagaye na musamman.
Muhimman Abubuwan Zane: Mafi rikitarwa shine jerin ƙananan ramuka. Maimakon amfani da dubban fil ɗin ejector guda ɗaya (wanda zai yi tsada da rauni), ƙirar ta yi amfani da manyan sliders guda bakwai masu zagaye. Kowace slider, wacce aka ƙera a matsayin naúrar guda ɗaya, tana samar da cikakken ɓangaren tsarin ramin. Wannan hanyar, wacce aka lura da ita a cikin irin waɗannan ƙirar injin tsabtace injin, tana sauƙaƙa kayan aiki sosai, tana inganta aminci, kuma tana sauƙaƙe kulawa.
Zaɓin Karfe Don Dorewa: An yi amfani da injinan saka tsakiya da rami daga bakin ƙarfe mai tauri (S136H), wanda aka zaɓa saboda kyawun gogewa, juriya ga tsatsa, da juriya - wanda ke da mahimmanci don cimma kammala madubi da juriya ga lalacewa daga filastik ɗin da aka cika da gogewa a cikin miliyoyin zagaye.
Tsarin da aka inganta don Inganci:
Sanyaya: An yi amfani da hanyar sadarwa ta hanyar sanyaya ta zamani kusa da saman ramin, wanda hakan ke tabbatar da fitar da zafi cikin sauri da daidaito. Wannan shine abu mafi mahimmanci don rage lokacin zagayowar.
Fitar da Kaya: An yi amfani da tsarin fitar da kaya daga farantin cire kaya maimakon filogi na musamman. Wannan yana samar da cikakken yanki, ƙarfin turawa a lokaci guda, wanda ya dace da sashin mai laushi, mai siffar zobe kuma yana hana karkacewa lokacin fitar da kaya.
Cin Nasara Kan Kalubalen Masana'antu da Sarrafawa
Matakin ƙera mold ya gabatar da manyan matsaloli. Yin amfani da na'urorin zamiya da tsarin ƙananan fasalulluka masu rikitarwa yana buƙatar injin CNC mai sauri mai tsayi 5 a cikin juriya cikin ±0.01mm. Duk wani goge waɗannan fasalulluka da hannu an haramta shi sosai, domin zai iya haifar da ramuka marasa zagaye da kuma ƙin yarda da wani ɓangare.
A lokacin gwajin ƙera allurar, ƙalubalen farko sun haɗa da ƙananan yaƙe-yaƙe da kuma alamun jan lokaci-lokaci a gefunan ramuka. An magance waɗannan ta hanyar da aka tsara ta hanyar:
Daidaita lokacin sanyaya don tabbatar da cewa ɓangaren ya yi tsauri sosai kafin a fitar da shi.
Yin amfani da kusurwar daftarin da ta fi girma (ta hanyar "减胶拔模" ko kuma zanen da aka rage girmansa) akan fasalulluka na ƙananan ramuka, yana tabbatar da sakin su cikin tsabta.
Inganta yanayin matsin lamba na marufi don rama raguwar kayan abu daidai gwargwado.
Ingantaccen Tsarin Aiki da Tabbatar da Inganci
Ansix Tech ta aiwatar da tsarin aiki mai sassauƙa da haɗin kai:
Shirya Oda da Kayan Aiki: Abokin Ciniki PO yana haifar da yin odar resin PP mai takardar shaida kafin lokaci.
Jadawalin Samarwa: An tsara tsarin a cikin wani tantanin halitta mai sarrafa kansa wanda aka keɓe.
Kula da Tsarin Mold: Na'urori masu auna sigina suna ci gaba da lura da matsin lamba, zafin jiki, da lokacin zagayowar.
Duba Gani da Rufewa ta atomatik: Robots suna cire sassa da masu gudu, kuma tsarin gani nan take yana duba cikar ramuka da lahani a saman.
SPC & Marufi: Sassan da aka samo samfurin suna yin auna CMM, tare da jadawalin ciyar da bayanai kai tsaye na SPC. Sassan da aka amince da su an naɗe su a cikin kwantena masu sake yin amfani da su, masu hana tsangwama don jigilar su.
Wannan tsari mai sauƙi, wanda aka tallafa ta hanyar bayanai na ainihin lokaci, yana tabbatar da inganci mai daidaito kuma yana ba da damar isar da saƙo cikin lokaci zuwa layin haɗuwa na abokin ciniki.
Shawarar Darajar Ansix Tech: Kwarewa da ke Rage Farashi
Wannan aikin tace na'urar tsaftace injinan tebur ba wani abu bane da aka saba gani, amma dai wani abu ne da ya nuna zurfin ƙwarewar Ansix Tech a fannin. Kamfanin ya yi nasarar samar da kayan aiki na kayan aiki daban-daban, tun daga gidajen tsaftace iska zuwa hanyoyin bututu masu rikitarwa, yana amfani da falsafar "Zane don Farashi."
An cimma rage farashin abokin ciniki da kashi 30% ta hanyar dabarun da suka haɗa da fannoni da dama:
Rage Kuɗin Kayan Aiki: Zaɓar matakin PP mai inganci da araha.
Ingancin Tsarin Aiki: Rage lokacin zagayowar da kashi 22% ta hanyar ingantaccen sanyaya da ƙirar ƙofa.
Inganta Yawan Amfani: Samun riba ta farko da kashi 99.8% ta hanyar ingantaccen DFM da kuma sarrafa tsarin aiki, tare da kawar da sharar gida.
Tsawon Kayan Aiki: Amfani da ƙarfe mai inganci da ƙira mai wayo don tsawaita rayuwar ƙira, yana rage farashin kayan aiki akan ƙarin sassa.
"Yawancin masu yin ƙera kayan aiki suna mai da hankali ne kawai kan farashin kayan aiki," in ji Li Wei. "A Ansix Tech, muna mai da hankali kan jimillar kuɗin mallakar ɓangaren da aka yi ƙera. Injiniyancinmu na gaba zai iya buƙatar ƙarin jari a cikin kwaikwayon da ƙira, amma yana ba da riba mai yawa a cikin ingancin samarwa, ingancin ɓangaren, da kuma a ƙarshe, babban abin da abokin ciniki ke so. Wannan aikin yana nuna jajircewarmu na zama abokin hulɗar ƙirƙirar ƙima, ba kawai mai samar da kayayyaki ba."
Yayin da buƙatar kayan aikin gida masu wayo da araha ke ci gaba da ƙaruwa, haɗin gwiwar ƙira mai inganci, injiniya mai inganci, da masana'antu masu la'akari da farashi - kamar yadda Ansix Tech ta nuna - zai ci gaba da kasancewa ginshiƙin fa'idar gasa a kasuwar duniya.
Game da Ansix Tech:
Ansix Tech babbar mai samar da mafita ce ta injection mai inganci, wacce ta ƙware a cikin ƙira mai sarkakiya ga masana'antun kayan lantarki na masu amfani da wutar lantarki, motoci, da na likitanci. Tare da mai da hankali kan ƙira mai haɗaka, masana'antu, da tabbatar da inganci, Ansix Tech tana taimaka wa samfuran duniya su kawo sabbin kayayyaki zuwa kasuwa cikin sauri da kuma farashi mai araha.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi injin tacewa na injin tsabtace injin Desktop, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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