Na'urar kariya daga laka a cikin injin
Na'urar kariya daga laka a cikin injin
Yaya Ansix Darajar Injiniyoyi Masu Fasaha: Duba Cikin Gida Kan Daidaita Kera Laka Mai Kariya Daga Sashen Injin Mota
A fagen gasa na kera motoci, na'urar kare injin ta tsaya a matsayin gwarzon da ba a san shi ba. Wannan muhimmin sashi dole ne ya kare na'urorin lantarki masu saurin kamuwa da cuta daga ruwa, gishirin hanya, da tarkace, ya jure wa canjin yanayin zafi mai tsanani, kuma ya jure wa girgiza akai-akai - duk yayin da ake samarwa a farashi mai tallafawa samar da kayan mota. Ga masu samar da OEM na duniya da masu samar da kayayyaki na Tier-1, cimma wannan daidaiton dorewa, daidaito, da farashi babban ƙalubale ne. Ansix Tech, ta hanyar aikin ANSIX Mold Workshop mai ci gaba, ta sake fasalta wannan tsarin masana'antu, tana nuna yadda injiniyan dabaru, daga ƙirar dijital zuwa isar da sauri, zai iya rage jimillar farashi sosai yayin da yake samar da aminci mai ƙarfi.
Wannan labarin ya yi nazari kan tsarin da Ansix Tech ta bi wajen samar da na'urorin kariya masu inganci a cikin injina, yana binciko kowane mataki na falsafar injiniyancinsu wanda ke fitar da ɓarna da rashin inganci cikin tsari.
- Tushen Dabaru: Bukatun Kasuwa da Tsarin "Tsara don Kyau"
Na'urar kariya ta injin zamani tana ƙarƙashin wani tsari mai sarkakiya na buƙatu. Dole ne ta kasance mai sauƙi don taimakawa wajen inganta amfani da mai, tana da ƙarfin juriya da tasiri don tsayayya da tarkace a kan hanya, kuma tana ba da kyakkyawan juriya ga sinadarai ga mai, mai, da abubuwan da ke rage ƙanƙara. Bugu da ƙari, dole ne ta nuna ƙarancin warpage a cikin kewayon zafin aiki mai faɗi don tabbatar da dacewa da kyau a duk tsawon rayuwar motar.
Ansix Tech tana fuskantar waɗannan ƙalubalen da dabarun injiniya mai "ɗaukar nauyi a gaba", tana zuba jari sosai a matakin ƙira inda ake ƙayyade kusan kashi 80% na farashin ƙera samfura. Tsarin aikinsu ya fara ne da nazarin Tsarin Masana'antu (DFM) na haɗin gwiwa, wanda ke bincika yanayin ɓangaren don kawar da matsalolin samarwa kamar rashin daidaiton kauri na bango, rashin isassun kusurwoyin zane, da kuma matsalolin da za su iya buƙatar ayyukan ƙira masu rikitarwa da tsada. Ga mai tsaron laka, wannan yana nufin ƙirƙirar fasalulluka na sakin kai inda zai yiwu da kuma sanya haƙarƙari cikin dabara don haɓaka tauri ba tare da ƙirƙirar alamun nutsewa ba.
Bayan haka sai a yi amfani da manhajar Autodesk Moldflow Insight (MFA) wajen yin amfani da manhaja kamar Autodesk Moldflow Insight. Injiniyoyin suna kwaikwayon yadda filastik ke kwarara cikin ramin mold, suna hasashen yanayin cikawa, buƙatun matsi, da kuma yanayin sanyaya jiki. Wannan yana ba da damar inganta wurare na ƙofa ta hanyar dijital - wuraren shiga don filastik - don tabbatar da daidaiton cikawa da kuma hana lahani kamar layukan walda, tarkon iska, da alamun nutsewa kafin a yanke kowace ƙarfe. Sannan galibi ana ƙirƙirar samfuran aiki ta hanyar amfani da kayan aiki cikin sauri, ta amfani da tsarin tushen mold don tabbatar da ƙira mai inganci.
- Kimiyyar Zaɓa: Tsarin Kayan Aiki da Karfe Mai Motsawa
Zaɓar kayan da suka fi dacewa shine ginshiƙin dabarun rage farashi na Ansix Tech. Ga na'urorin kariya daga injina, zaɓin yana daidaita aiki da tattalin arziki.
Zaɓin Polymer: Ansix yana da tarin bayanai na kayan aiki, yana jagorantar abokan ciniki zuwa ga resin mafi inganci wanda ya cika dukkan ƙa'idodi. Zaɓuɓɓukan da aka saba amfani da su masu tsada sun haɗa da:
Polypropylene Mai Cike da Talc (PP): Ma'aunin masana'antu na laka saboda kyakkyawan juriyar sinadarai, kyakkyawan rabon tauri da nauyi, da ƙarancin farashi. Cika talc yana ƙara kwanciyar hankali da juriyar zafi.
Nailan da aka ƙarfafa da zare a gilashi (PA6 ko PA66): Ana amfani da shi don aikace-aikacen da ke buƙatar ƙarfin injina mafi girma da juriya ga zafin jiki. Masana kimiyyar kayan Ansix suna yin cikakken bincike, sau da yawa suna gano cewa takamaiman matakin polyamide mai ƙarfafa yana ba da kyakkyawan aiki a farashi mai rahusa fiye da madadin da aka ƙayyade fiye da kima.
Kwarewar Ansix Tech ta kai ga ƙirƙirar kayan da aka keɓance, wanda ke ba su damar ƙera resin mai daidaiton halaye - kamar ƙarfin tasiri, sauƙin kwarara, da kwanciyar hankali na zafi - don inganta aiki da ingancin sarrafawa.
Zaɓin Karfe na Mold: Mold dole ne ya tsira daga miliyoyin zagaye a ƙarƙashin yanayin gogewa. Ansix yana zaɓar ƙarfe bisa ga yawan samarwa, ƙarfin gogewa na resin (misali, daga abubuwan cikawa), da gogewa da ake buƙata.
Karfe na P20: Karfe ne mai tauri, wanda aka yi amfani da shi don amfani da dukkan abubuwa, wanda ke ba da daidaito mai kyau na iya aiki da injin, iya gogewa, da juriya ga lalacewa don samar da matsakaicin girma zuwa babba.
Karfe na Kayan Aiki na H13: Ma'aunin ƙirar samar da kayayyaki masu yawa, wanda aka yaba masa saboda ƙarfinsa da juriyarsa ga fashewar gajiya mai zafi.
Ga muhimman abubuwan da aka haɗa, ana iya amfani da ƙarfe masu yawan chromium kamar Stavax (420SS) don juriyarsu ta tsatsa da kuma ikonsu na samun kyakkyawan gogewa, wanda ke tabbatar da sakin sassa da ingancin saman a tsawon rayuwar mold ɗin.
- Injiniyan Mold: Tsarin Core da Tsarin Ci gaba
Modulation shine zuciyar tsarin ƙera allura, kuma ƙirar sa tana nuna ingancin ɓangaren, lokacin zagayowar, da tsawon rai. Ansix Tech tana ɗaukar kowane tsarin a matsayin dama don ingantawa.
Tsarin Sanyaya & Tashoshin Ruwa: Sanyaya yawanci yana cinye sama da kashi 50% na lokacin zagayowar. Ansix Tech yana ƙera tashoshin sanyaya masu tsari waɗanda ke bin tsarin laka kamar yadda zai yiwu. An kunna shi ta hanyar ƙera ƙarin ƙarfe (Bugawa ta 3D), waɗannan hanyoyin suna fitar da zafi daidai gwargwado, suna rage lokacin sanyaya har zuwa 30% kuma suna rage yawan wargajewar sassan. Injiniyoyi suna tabbatar da kwararar ruwa mai rikitarwa (lambar Reynolds >4000) a cikin waɗannan hanyoyin don haɓaka ingancin canja wurin zafi.
Tsarin Gudu da Ƙofar Shiga: Sau da yawa ana amfani da tsarin gudu mai zafi don kawar da sharar mai gudu mai sanyi, yana adana kayan aiki da rage lokacin zagayowar. Ana zaɓar nau'in ƙofa da wurinta da kyau - galibi ƙofar fim ko fanka don babban siraran tsarin mai tsaron laka - don tabbatar da faɗaɗa da daidaiton ci gaba da kwararar ruwa da hana jet ko wuraren da ke da matuƙar damuwa.
Tsarin Fitar da Kaya: Ganin girman saman na'urar kariya ta laka, an tsara tsarin fitar da kaya mai amfani da hanyoyi daban-daban. Wannan ya haɗa da fil ɗin fitar da kaya, hannayen riga, da kuma sau da yawa na iska don amfani da ƙarfi mai laushi don sakin wani ɓangare ba tare da ɓarna ko lalacewar kwalliya ba.
- Ƙwarewar Kerawa, Tabbatarwa, da Kwarewar Tsarin Aiki
Fassara cikakkiyar ƙirar dijital zuwa kayan aiki na zahiri yana buƙatar injinan daidaitacce: niƙa CNC yana ƙirƙirar tsakiya da ramuka, yayin da Injin Fitar da Wutar Lantarki (EDM) ke samar da cikakkun bayanai masu rikitarwa. Bayan injin, ana goge saman zuwa ƙa'idodin SPI don tabbatar da sakin sassan da babu matsala.
Da zarar an ɗora mold ɗin a cikin injin ƙera allura mai inganci, sai a mayar da hankali kan inganta tsarin. Ƙungiyar ta yi amfani da hanyar ƙera ta kimiyya, tana amfani da bayanai daga farkon gudu don kafa tagar tsari mai ƙarfi da za a iya maimaitawa. Manyan ƙalubalen da ke tattare da babban ɓangare kamar na'urar kare laka sun haɗa da hana warpage da kuma sarrafa alamun nutsewa a kan haƙarƙari. Ansix Tech ta magance waɗannan ta hanyar:
Inganta Fakiti/Rike Matsi da Lokaci: Don rama raguwar kaya ba tare da cika kaya da yawa ba.
Tabbatar da Sanyaya Daidai: Ta hanyar tsarin sanyaya mai tsari don rage damuwa ta ciki.
Daidaita Zafin Narkewa da Mold: Don tabbatar da ingantaccen kwararar kayan aiki da kuma lu'ulu'u.
- Dabaru Mai Fuskoki Daban-daban Don Rage Farashi da Tabbatar da Inganci
An auna jajircewar Ansix Tech ga ƙima ta hanyar kai hari mai sassauƙa da sassauƙa kan jimillar farashi. Teburin da ke ƙasa ya taƙaita manyan hanyoyin rage farashi da aka kunna a duk lokacin aikin laka:
Tebur: Manyan Ma'aunin Rage Kuɗi a Aikin Masana'antar Mudguard na Ansix Tech
Ana tabbatar da inganci ta hanyar falsafar "babu lahani". Ansix Tech tana amfani da Kula da Tsarin Kididdiga (SPC), sa ido a ainihin lokaci tare da na'urori masu auna sigina a cikin mold, da kuma dubawa ta ƙarshe ta amfani da na'urorin daukar hoto na laser 3D da na'urorin aunawa na daidaitawa (CMM). Wannan yana ba da tabbacin matakin micron na girman sassan da cikakken damar ganowa ga kowane rukuni na samarwa.
- Isar da Sauri da Kwarewar Masana'antu
Ganin cewa saurin zuwa kasuwa yana da matuƙar muhimmanci, Ansix Tech ta sauƙaƙe matakan ƙarshe. Layukan marufi na atomatik suna shirya sassa a cikin tsare-tsare masu kariya, waɗanda suka dace da abokan ciniki, yayin da kayan aikinsu na haɗin gwiwa ke tabbatar da isar da kayayyaki cikin sauri da aminci. Wannan iko daga ƙarshe zuwa ƙarshe, daga pellet na resin zuwa kayan da aka aika, shine abin da ke bayyana fa'idar Ansix Tech.
Kwarewarsu mai zurfi a fannin kera motoci, likitanci, da na'urorin lantarki na masu amfani da kayayyaki tana ba da damar kowane shawara. Aikin ANSIX Mold Workshop ba wai kawai game da injunan zamani ba ne; misali ne na tsarin haɗin gwiwa inda Ansix ke aiki a matsayin faɗaɗa ƙungiyar injiniyan abokin ciniki. Ta hanyar ƙwarewa a hulɗar da ke tsakanin kimiyyar kayan aiki, kayan aiki na daidai, da kuma sarrafa tsari, Ansix Tech tana ba da fiye da abubuwan da aka haɗa - suna ba da aminci, inganci, da kuma kyakkyawan fa'ida, yana tabbatar da cewa inganci mara sassauci da rage farashi mai mahimmanci ba su da alaƙa da juna, amma ana iya cimma su ta hanyar ƙwarewar injiniya.
Shin kuna shirye don bincika yadda injiniyan da aka haɗa zai iya inganta aikin kayan aikin mota na gaba? Tuntuɓi ƙungiyar injiniya ta Ansix Tech don tattauna cikakken nazarin DFM don takamaiman aikace-aikacen ku.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi injin da ke da murfi, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu suna info@ansixtech.com. Ko kuma mu tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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