Cov av nkos tiv thaiv hauv chav cav
Cov av nkos tiv thaiv hauv chav cav
Yuav ua li cas Ansix Tus Nqi ntawm Cov Kws Ua Haujlwm Tech Engineers: Kev Saib Sab Hauv ntawm Kev Tsim Khoom Siv Kom Zoo ntawm Lub Cav Tsheb Mudguards
Hauv kev sib tw ua lag luam tsheb, lub npog av nkos ntawm lub cav yog ib qho tseem ceeb uas tsis muaj leej twg paub. Qhov khoom tseem ceeb no yuav tsum tiv thaiv cov khoom siv hluav taws xob hauv qab lub hood kom tsis txhob raug dej, ntsev ntawm txoj kev, thiab cov khib nyiab, tiv taus qhov kub thiab txias hloov pauv ntau heev, thiab tiv taus kev co tas li - txhua yam thaum tsim khoom ntawm tus nqi uas txhawb nqa kev tsim khoom loj hauv tsheb. Rau cov OEM thoob ntiaj teb thiab cov neeg muab khoom Tier-1, kev ua tiav qhov sib npaug ntawm kev ruaj khov, kev ua kom raug, thiab tus nqi yog qhov nyuaj heev. Ansix Tech, los ntawm nws qhov project ANSIX Mold Workshop siab heev, tau txhais dua cov txheej txheem tsim khoom no, qhia txog kev tsim kho tshiab, txij li kev tsim qauv digital mus rau kev xa khoom sai, tuaj yeem txo tus nqi tag nrho thaum muab kev ntseeg siab tsis muaj kev cuam tshuam.
Tsab xov xwm no tshawb nrhiav txog Ansix Tech txoj kev sib koom ua ke los tsim cov khoom siv tiv thaiv lub cav ua haujlwm siab, tshawb nrhiav txhua theem ntawm lawv lub tswv yim tsim khoom uas tshem tawm cov khib nyiab thiab kev ua haujlwm tsis zoo.
- Cov Hauv Paus Tseem Ceeb: Kev Xav Tau ntawm Kev Ua Lag Luam thiab Txoj Kev "Tsim Kom Zoo Tshaj Plaws"
Lub tshuab tiv thaiv av nkos niaj hnub no muaj ntau yam yuav tsum tau ua. Nws yuav tsum tsis hnyav heev kom pab txo tau roj, muaj lub zog tensile thiab kev cuam tshuam kom tiv taus cov khib nyiab ntawm txoj kev, thiab muaj kev tiv taus tshuaj zoo rau cov roj, roj, thiab cov tshuaj de-icing. Ntxiv mus, nws yuav tsum tsis txhob muaj kev sib txhuam ntau dhau ntawm qhov kub thiab txias dav dav kom ntseeg tau tias nws haum rau txhua lub sijhawm ntawm lub tsheb.
Ansix Tech ntsib cov teeb meem no nrog lub tswv yim engineering "front-loaded", nqis peev ntau rau theem tsim qauv uas kwv yees li 80% ntawm cov nqi tsim khoom raug txiav txim siab. Lawv cov txheej txheem pib nrog kev sib koom tes Tsim Qauv rau Kev Tsim Khoom (DFM) kev tshuaj xyuas, uas tshuaj xyuas qhov geometry ntawm ib feem kom tshem tawm cov teeb meem tsim khoom xws li phab ntsa tuab tsis sib npaug, lub kaum sab xis tsis txaus, thiab cov teeb meem hauv qab uas yuav xav tau cov pwm nyuaj thiab kim. Rau lub mudguard, qhov no txhais tau tias tsim cov yam ntxwv tso tus kheej qhov twg ua tau thiab tso cov tav kom txhim kho qhov nruj yam tsis tsim cov cim dab dej.
Qhov no yog ua raws li Kev Tshawb Fawb Txog Kev Ua Pwm (MFA) siv software xws li Autodesk Moldflow Insight. Cov kws ua haujlwm ua qauv qhia txog kev ntws ntawm cov yas molten mus rau hauv lub pwm virtual, kwv yees cov qauv sau, qhov yuav tsum tau ua kom siab, thiab tus cwj pwm txias. Qhov no tso cai rau kev ua kom zoo dua ntawm cov qhov rooj vag - cov ntsiab lus nkag rau yas - kom ntseeg tau tias muaj kev sau sib npaug thiab tiv thaiv cov qhov tsis zoo xws li cov kab vuam, cov ntxiab cua, thiab cov cim dej ua ntej txiav cov hlau. Cov qauv ua haujlwm feem ntau yog tsim los ntawm cov cuab yeej ceev ceev, siv cov txheej txheem pwm sib koom rau kev txheeb xyuas tus qauv tsim uas tsim nyog.
- Kev Tshawb Fawb Txog Kev Xaiv: Kev Sib Xyaws Khoom Siv thiab Hlau pwm
Kev xaiv cov khoom siv zoo tshaj plaws yog lub hauv paus tseem ceeb ntawm Ansix Tech txoj kev txo nqi. Rau cov khoom tiv thaiv av hauv chav cav, qhov kev xaiv sib npaug ntawm kev ua tau zoo thiab kev lag luam.
Kev Xaiv Polymer: Ansix tswj hwm cov ntaub ntawv ntau yam khoom siv, coj cov neeg siv khoom mus rau cov resin pheej yig tshaj plaws uas ua tau raws li txhua yam kev qhia. Cov kev xaiv muaj nqis siab suav nrog:
Polypropylene uas muaj Talc (PP): Qhov ntsuas kev lag luam rau cov khoom tiv thaiv av nkos vim nws tiv taus tshuaj lom neeg zoo heev, qhov sib piv zoo ntawm qhov hnyav thiab qhov tawv, thiab tus nqi qis. Cov khoom siv ntxiv talc ua rau kom muaj kev ruaj khov ntawm qhov loj me thiab tiv taus cua sov.
Cov Nylon Uas Muaj Iav-Fiber Reinforced Nylon (PA6 lossis PA66): Siv rau cov ntawv thov uas xav tau lub zog siab dua thiab tiv taus kub. Cov kws tshawb fawb txog khoom siv ntawm Ansix ua cov kev tshuaj xyuas tag nrho, feem ntau pom tias ib qib tshwj xeeb ntawm cov polyamide uas muaj zog muab kev ua tau zoo dua ntawm tus nqi qis dua li lwm cov kev xaiv uas tau teev tseg ntau dhau.
Ansix Tech txoj kev txawj ntse nthuav dav mus rau kev tsim cov khoom siv tshwj xeeb, uas tso cai rau lawv los tsim cov resin nrog qhov sib npaug ntawm cov khoom - xws li lub zog cuam tshuam, kev ntws, thiab kev ruaj khov thermal - los ua kom zoo dua ob qho tib si kev ua tau zoo thiab kev ua haujlwm zoo.
Kev Xaiv Hlau Pwm: Cov pwm yuav tsum muaj sia nyob ntau lab lub voj voog nyob rau hauv cov xwm txheej abrasive. Ansix xaiv hlau raws li qhov ntau lawm, resin abrasiveness (piv txwv li, los ntawm cov fillers), thiab xav tau polish.
P20 Hlau: Cov hlau uas tau ua ntej lawm, txhua lub hom phiaj muab qhov sib npaug zoo ntawm kev siv tshuab, kev txhuam kom du, thiab kev tiv thaiv kev hnav rau qhov nruab nrab mus rau qhov ntau thiab tsawg.
H13 Cov Hlau Cuab Yeej: Tus qauv rau cov pwm tsim khoom ntau, muaj nqis rau nws qhov kev tawv thiab tiv taus kev tawg ntawm thermal fatigue.
Rau cov khoom tseem ceeb, cov hlau chromium siab xws li Stavax (420SS) yuav siv tau rau lawv qhov kev tiv thaiv xeb zoo heev thiab muaj peev xwm ua tiav qhov ci ntsa iab zoo meej, ua kom ntseeg tau tias qhov chaw tso tawm tas li thiab qhov zoo ntawm qhov chaw thoob plaws lub neej pwm.
- Kev Tsim Kho Cov Pwm: Cov Txheej Txheem Tseem Ceeb thiab Kev Tsim Qauv Siab Tshaj Plaws
Cov pwm yog lub plawv ntawm cov txheej txheem txhaj tshuaj molding, thiab nws tus qauv tsim qhia txog qhov zoo ntawm ib feem, lub sijhawm voj voog, thiab lub neej ntev. Ansix Tech kho txhua lub subsystem ua lub sijhawm rau kev ua kom zoo dua.
Lub Tshuab Txias & Cov Dej Channels: Kev txias feem ntau siv ntau dua 50% ntawm lub sijhawm voj voog. Ansix Tech tsim cov conformal cooling channels uas ua raws li cov duab ntawm lub mudguard kom ze li sai tau. Ua kom siv tau los ntawm kev tsim cov hlau ntxiv (Kev Luam Ntawv 3D), cov channel no rho tawm cua sov sib npaug zos, txo lub sijhawm txias txog li 30% thiab txo qhov warpage. Cov engineers xyuas kom meej tias cov dej ntws tsis sib haum (Reynolds tus lej > 4000) hauv cov channel no kom ua kom muaj kev hloov pauv cua sov zoo tshaj plaws.
Lub Tshuab Khiav thiab Rooj Vag: Lub tshuab khiav kub feem ntau siv los tshem tawm cov khib nyiab khiav txias, txuag cov khoom siv thiab txo lub sijhawm voj voog. Hom rooj vag thiab qhov chaw raug xaiv ua tib zoo - feem ntau yog zaj duab xis lossis lub qhov rooj kiv cua rau lub qhov rooj loj, nyias - kom ntseeg tau tias qhov dej ntws dav, sib npaug thiab tiv thaiv kev nchuav lossis thaj chaw muaj kev ntxhov siab.
Lub Tshuab Tawm: Vim tias qhov chaw loj ntawm lub npog av nkos, lub tshuab tawm ntau txoj kev tau tsim. Qhov no muab cov koob ejector, cov tes tsho, thiab feem ntau yog cov cua poppets tso rau hauv qhov chaw zoo kom siv lub zog sib npaug, maj mam rau kev tso tawm ib feem yam tsis muaj kev cuam tshuam lossis kev puas tsuaj rau qhov zoo nkauj.
- Kev Tsim Khoom, Kev Pom Zoo, thiab Kev Paub Txog Cov Txheej Txheem
Kev txhais cov qauv digital zoo meej rau hauv cov cuab yeej siv lub cev yuav tsum tau ua kom raug: CNC milling tsim cov cores thiab cavities, thaum Electrical Discharge Machining (EDM) tsim cov ntsiab lus nyuaj. Tom qab machining, cov nto yog polished raws li SPI qauv kom ntseeg tau tias qhov khoom tso tawm zoo meej.
Thaum cov pwm raug teeb tsa rau hauv lub tshuab txhaj tshuaj pwm siab, qhov kev tsom mus rau kev ua kom zoo dua qub. Pab neeg siv txoj hauv kev molding tshawb fawb, siv cov ntaub ntawv los ntawm kev khiav thawj zaug los tsim kom muaj lub qhov rais ua haujlwm ruaj khov, rov ua dua. Cov teeb meem tseem ceeb rau ib feem loj xws li lub qhov av nkos suav nrog kev tiv thaiv kev sib tsoo thiab kev tswj cov cim dej ntawm cov tav. Ansix Tech daws cov teeb meem no los ntawm:
Kev Ua Kom Zoo Tshaj Plaws Rau Kev Ntim/Tuav Siab thiab Lub Sijhawm: Txhawm rau them rau qhov ntsws yam tsis muaj kev ntim ntau dhau.
Kev Ua Kom Txias Sib Xws: Los ntawm lub kaw lus txias conformal kom txo qis kev ntxhov siab sab hauv.
Kev Kho Kom Zoo ntawm Qhov Kub ntawm Yaj thiab Pwm: Txhawm rau kom ntseeg tau tias cov khoom ntws thiab crystallization zoo.
- Ib Lub Tswv Yim Ntau Yam rau Kev Txo Nqi thiab Kev Ntsuas Zoo
Ansix Tech txoj kev cog lus rau tus nqi yog ntsuas los ntawm kev tawm tsam ntau yam tsis tu ncua rau tag nrho cov nqi. Lub rooj hauv qab no qhia txog cov levers txuag nqi tseem ceeb uas tau qhib thoob plaws hauv qhov project mudguard:
Rooj: Cov Qhab Nia Tseem Ceeb Uas Txuag Tau Tus Nqi Hauv Ansix Tech's Mudguard Manufacturing Project
Kev zoo tau lees paub los ntawm lub tswv yim "zero-defect". Ansix Tech siv Statistical Process Control (SPC), kev saib xyuas tiag tiag nrog cov sensors hauv pwm, thiab kev tshuaj xyuas zaum kawg siv cov tshuab 3D laser scanning thiab Coordinate Measuring Machines (CMM). Qhov no muab kev txheeb xyuas qib micron ntawm qhov loj me ntawm ib feem thiab kev taug qab tag nrho rau txhua pawg ntau lawm.
- Kev Xa Khoom Sai thiab Kev Paub Txog Kev Lag Luam
Nkag siab tias kev xa khoom sai yog qhov tseem ceeb heev, Ansix Tech ua kom cov theem kawg yooj yim dua. Cov kab ntim khoom tsis siv neeg npaj cov khoom hauv cov qauv tiv thaiv, tshwj xeeb rau cov neeg siv khoom, thaum lawv cov kev xa khoom sib xyaw ua ke ua kom xa khoom sai thiab txhim khu kev qha. Qhov kev tswj hwm kawg-rau-kawg no, los ntawm cov pellet resin mus rau cov khoom xa tuaj, yog qhov txhais tau tias Ansix Tech zoo dua.
Lawv txoj kev paub tob txog kev tsim khoom siv hauv tsheb, kev kho mob, thiab kev siv hluav taws xob rau cov neeg siv khoom pab txhua qhov kev txiav txim siab. Qhov project ANSIX Mold Workshop tsis yog hais txog cov tshuab siab heev xwb; nws yog qhov piv txwv ntawm tus qauv kev koom tes uas Ansix ua haujlwm ua ib qho kev nthuav dav ntawm pab pawg engineering ntawm tus neeg siv khoom. Los ntawm kev paub txog kev sib cuam tshuam ntawm kev tshawb fawb txog cov khoom siv, cov cuab yeej ua haujlwm raug, thiab kev tswj cov txheej txheem, Ansix Tech muab ntau dua li cov khoom sib xyaw - lawv muab kev ntseeg siab, kev ua haujlwm zoo, thiab kev sib tw zoo, ua pov thawj tias qhov zoo tshaj plaws thiab kev txo nqi tseem ceeb tsis yog sib cais, tab sis ua tiav tau los ntawm kev ua haujlwm zoo heev.
Npaj txhij los tshawb nrhiav seb kev tsim kho vaj tse sib xyaw ua ke tuaj yeem ua kom zoo dua koj qhov project tom ntej ntawm cov khoom siv hauv tsheb li cas? Tiv tauj Ansix Tech pab pawg engineering los tham txog kev tshuaj xyuas DFM rau koj daim ntawv thov tshwj xeeb.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog lub cav compartment mudguard, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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