Tsarin jirgin ruwan koto mai sarrafa kansa daga nesa na Turai

Tsarin jirgin ruwan koto mai sarrafa kansa daga nesa na Turai

 

Daidaito a Teku: Yadda Ansix Masana'antar Mold na Matakan Ruwa na Fasaha

A cikin ainihin duniyar ƙera allura, ana auna nasarar ba ta hanyar manyan motsin jiki ba, amma a cikin microns na daidaito, matakan sarrafa zafin jiki, da kuma daƙiƙa da aka cire daga lokacin zagayowar.

Jirgin ruwan koto na Turai mai sarrafa nesa, kayan aiki mai kyau ga mai kamun kifi na zamani, yana gabatar da ƙalubale na musamman na kera shi. Dole ne sassan sa su kasance masu sauƙi amma masu ƙarfi, masu jure wa ruwan gishiri mai lalata da kuma haskoki na UV, kuma an samar da su da ƙarewar saman da ke magana game da inganci. Ga Ansix Tech, jagora a cikin ƙirar allura mai inganci, biyan waɗannan buƙatu tafiya ce mai tsari ta ƙwarewar injiniya. Daga tsarin dijital na farko zuwa ƙirar ƙarshe da aka shirya, kamfanin yana amfani da kwaikwayon zamani, kimiyyar kayan dabaru, da fasahar sanyaya sabbin fasahohi don samar da ba kawai kayan aiki ba, har ma da ingantaccen mafita mai araha ga abokan cinikinsa.

 

Daga Tsarin Zane na Dijital zuwa Tsarin Zane na Jiki: Tushen Daidaito

Tafiyar Ansix Fasaha Mould Ba ya farawa a kan bene na bita ba, amma a cikin fagen kwaikwayon kwamfuta na zamani. An haɗa ƙa'idodin ƙira don kerawa (DFM) tun daga tattaunawar farko, yana tabbatar da cewa an inganta ƙirar samfurin abokin ciniki don ƙera allura kafin a yanke ƙarfe guda ɗaya. Ga ƙwanƙolin jirgin ruwan koto, bene, da abubuwan ciki, wannan ya ƙunshi yin nazari mai zurfi kan daidaiton kauri bango, ƙirar haƙarƙari don daidaiton tsari, da kuma sanya mahimman fasaloli don rage damuwa da warpage.

 

Bayan DFM, ana gudanar da Cikakken Binciken Gudun Mold (MFA) ta amfani da manhajoji masu jagorancin masana'antu kamar Moldflow ko Moldex3D. Wannan matakin yana da matuƙar muhimmanci. Injiniyoyin suna ƙirƙirar cikakken tagwayen mold na dijital don kwaikwayon kwararar filastik mai narkewa. Binciken yana annabta lahani kamar layukan walda - wurare marasa ƙarfi inda kwararar filastik mai narkewa ta haɗu - tarkunan iska waɗanda zasu iya haifar da ƙonewa a saman, da kuma cikawa mara daidaituwa wanda ke haifar da alamun nutsewa. Ga ƙwanƙolin jirgin ruwa mai kama da ƙugiya, babban layin walda tare da keel na iya zama babban wurin gazawa. Ta hanyar gano waɗannan matsalolin ta hanyar amfani da na'ura, Ansix Tech na iya daidaita wuraren ƙofa, tsarin gudu, da kuma fitar da iska tun kafin a fara ƙera ta, yana adana makonni na "gyara" gwaji da kuskure mai tsada akan ainihin mold.

 

Tsarin kera samfurin yana aiki a matsayin muhimmiyar gada tsakanin kwaikwayon dijital da samar da taro. Ta amfani da ingantattun bayanan ƙira, rami ɗaya Samfurin MouldAna samar da su, waɗanda galibi ana ƙera su daga ƙarfe ko aluminum da aka riga aka taurare don saurin gudu. Ana amfani da wannan ƙirar don ƙirƙirar samfuran farko. Waɗannan samfuran suna fuskantar gwajin Tabbatar da Zane mai tsauri: duba girma, haɗawa da aiki tare da kayan lantarki, da gwaje-gwajen muhalli na asali. Wannan matakin yana ba da tabbacin ra'ayi wanda ba za a iya musantawa ba, yana ba da damar yin gyare-gyare na ƙarshe, masu ƙarancin haɗari da kuma ba wa abokin ciniki sassan da za a iya gani don gwajin kasuwa.

 

Zaɓin Kayan Dabaru: Injiniya don Muhalli na Ruwa

Muhalli mai cike da rikici a cikin ruwa yana buƙatar tsarin buƙatun kayan da ba za a iya yin sulhu a kansu ba. Ansix Tech tana jagorantar abokan cinikinta zuwa ga kayan da ke tabbatar da tsawon rai da aiki yayin da take sa ido kan iyawar kerawa da farashi.

 

Babban Abubuwan Tsarin Gine-gine (Hull, Deck): Zaɓin galibi yakan faɗi ne ga haɗakar Polyethylene (PE) ko Polypropylene (PP), waɗanda aka ƙera musamman don amfanin ruwa. Babban misali shine Polystone® Marine-Tec lite, wani abu wanda halayensa suka yi kama da ƙirar jirgin ruwa. Tare da yawan 0.8 g/cm³ kawai, yana ba da kyakkyawan yanayin iska da aiki mai sauƙi. Yawan shan ruwa

 

Giya da Tsarin Aiki: Ga sassan da ke motsawa waɗanda ke buƙatar ƙarin tauri da juriyar lalacewa, ana zaɓar polymers masu ƙarfi da aka ƙarfafa da zare a gilashi. Zaɓin da aka saba da shi shine Nailan mai cike da gilashi 33% (PA), wanda aka san shi da kyakkyawan rabon ƙarfi-da-nauyi da juriya. Ƙwarewar Ansix Tech tana da matuƙar muhimmanci a nan, saboda irin waɗannan kayan gogewa suna buƙatar takamaiman la'akari da kayan aiki don hana lalacewar mold da yawa.

 

Sassan Kayan Kwalliya da Kaya: Don ƙyanƙyashe ko bututu masu haske, ana iya amfani da Polycarbonate (PC) ko Acrylic (PMMA) don haske da juriya ga tasirinsu. Don kayan ado masu launi, Acrylonitrile Butadiene Styrene (ABS) yana ba da daidaito mai kyau na gama saman, iya launi, da matsakaicin farashi.

 

Tsarin zaɓen ciniki ne da aka ƙididdige. Duk da cewa polymer mai inganci na ruwa na iya samun ƙarin farashin kayan masarufi a kowace kilogiram, mafi kyawun halayen kwararar sa na iya ba da damar ƙirar bango mai sirara, rage nauyin sashi da amfani da kayan a kowane raka'a. Ingantaccen juriyarsa kuma yana rage haɗarin gazawar filin da dawowar garanti, yana ba da babban tanadi ga abokin ciniki - babban ka'idar ƙimar Ansix Tech.

 

Tsarin Kwarewa: Tsarin Tsarin Mold da Zane

Tare da ingantaccen tsari da kayan da aka zaɓa, mayar da hankali kan tsarin ƙirar dindindin. Kowane tsarin da ke cikin ƙirar an ƙera shi ne don inganci, dorewa, da kuma cikakken kwafi na sassan.

 

Zaɓin Karfe na Mold: Zaɓin ƙarfe yana da mahimmanci ga tsawon rai da ingancinsa. Ansix Tech tana zaɓar ƙarfe bisa ga yawan samarwa, kayan filastik, da kuma ƙarewar da ake buƙata.

 

Don samar da kayan da aka cika da gilashi mai yawan gaske (> zagaye miliyan 1), ana amfani da ƙarfe mai tauri kamar H13 (wanda aka taurare zuwa 48-52 HRC) don juriyarsa ta musamman ga lalacewa.

 

Ga robobi masu matsakaicin girma ko waɗanda ba su da ƙarfi, ƙarfe mai tauri kamar P20 (30-36 HRC) yana ba da daidaito mai kyau na injina, iya gogewa, da dorewa a farashi mai rahusa.

 

Tsarin Sanyaya Juyin Juya Hali: A nan, Ansix Tech tana amfani da sabuwar fasaharta mafi muhimmanci wajen rage farashi. Tashoshin sanyaya na gargajiya masu haƙa madaidaiciya sau da yawa ba sa iya bin tsarin wani ɓangare mai rikitarwa, wanda ke haifar da rashin daidaiton sanyaya, tsawon lokacin zagayowar, da kuma warpage. Ansix Tech tana amfani da hanyoyin sanyaya masu tsari na 3D. Ana ƙera waɗannan tashoshi kai tsaye a cikin abin da aka saka a cikin mold, wanda ke ba su damar yin maciji a ƙarƙashin saman mold, suna kwaikwayon yanayin kwale-kwalen koto. Wannan yana haifar da:

 

Har zuwa kashi 40% cikin sauri wajen fitar da zafi.

 

Rage lokacin zagayowar kashi 20-30%, yayin da ɓangaren ya yi ƙarfi da sauri da daidaito.

 

Kawar da wuraren zafi da ke haifar da karkacewa da alamun nutsewa.

 

Kamar yadda aka nuna a cikin wani bincike, irin wannan ingantawa na iya ƙara yawan fitarwa na yau da kullun daga guda 1,300 zuwa guda 1,670, wanda ke fassara kai tsaye zuwa ƙaruwar kashi 28% a cikin ingancin samarwa da kuma ƙaruwa mai yawa a cikin ribar shekara-shekara.

 

Tsarin Kofar Inganci: Tsarin Gudu da Ƙofa: An tsara tsarin gudu don ƙarancin raguwar matsin lamba da daidaiton kwarara. Ga ƙwayoyin da ke samar da rabi na ɓangaren hagu da dama, Ansix Tech tana tsara masu gudu da daidaito ta halitta don tabbatar da cewa kowane rami yana cika a lokaci guda kuma iri ɗaya. Ƙofar—ƙaramin rami inda filastik ke shiga cikin ramin—yana da tsari mai kyau. Ga ɓangaren jirgin ruwa na kututture, ana iya amfani da ƙofar fanka ko ƙofar tab a tsakiyar layin don tabbatar da cikewa mai santsi, layi wanda ke rage layukan walda da lahani na kwalliya. Tsarin yana ba da fifiko ga sassautawa (cirewa) da kuma kyakkyawan tsari a ɓangaren ƙarshe.

 

Tsarin Sakin Karshe: Tsarin Fitar da Kaya: Tabbatar da cewa an fitar da sashin mai laushi da siririn bango ba tare da murɗewa ko lalacewa ba shine mafi mahimmanci. Ansix Tech tana ƙera tsarin da ke amfani da haɗin fil, hannayen riga, da ruwan wukake da aka sanya a kan haƙarƙari masu ƙarfi da saman da ba na kayan kwalliya ba. Ana ƙididdige ƙarfin fitar da kaya kuma ana amfani da shi daidai gwargwado don tura ɓangaren cikin santsi daga tsakiyar.

 

Gilashin Halitta: Kera, Ingantawa, da Tabbatarwa

Fassara cikakken ƙira zuwa cikakkiyar ƙira abu ne mai matuƙar wahala. Injin sarrafa lambobi na kwamfuta (CNC) mai inganci yana samar da kashin baya, yana sassaka tsakiya da rami daga tubalan ƙarfe masu ƙarfi. Ana amfani da Injin fitar da wutar lantarki (EDM) don ƙona cikakkun bayanai masu rikitarwa da haƙarƙari masu zurfi waɗanda kayan aikin niƙa ba za su iya kaiwa ba. A ƙarshe, ƙwararrun masu gogewa suna gama ramin da hannu zuwa saman madubi, wanda ake kwafi kai tsaye a kan kowane jirgin ruwa da aka samar.

 

Hotunan farko daga sabon tsarin sun nuna gaskiya. Masu fasaha na Ansix Tech suna yin aiki mai kyau wajen inganta tsarin aiki. Suna daidaita simfoni na sigogi:

 

Zafin Narkewa: Daidai ne ga takamaiman polymer.

 

Saurin Allura da Matsi: Daidaitacce don cike ramin gaba ɗaya ba tare da haifar da damuwa ko walƙiya ba.

 

Marufi da Matsi na Riƙewa: Yana da matuƙar muhimmanci a rama raguwar kayan yayin da yake sanyi.

 

Lokacin Zagaye: An rage shi da ƙarfi, tare da tsarin sanyaya yanayi wanda ke taka muhimmiyar rawa.

 

Wannan ingantawa yana ƙarƙashin jagorancin Kula da Tsarin Kididdiga (SPC). Na'urori masu auna firikwensin suna sa ido kan mahimman maɓallan a ainihin lokaci, kuma ana yin rikodin bayanai don kowane hoto, yana ƙirƙirar tsari mai faɗi, mai karko, kuma mai maimaitawa wanda ke rage ɓarna da kuma haɓaka inganci.

 

Kula da Inganci ba ta da iyaka. Binciken farko ya ƙunshi cikakken na'urar aunawa ta Coordinate Assessment Machine (CMM) don tabbatar da cewa kowane tsari ya dace da samfurin 3D a cikin microns. A duk lokacin samarwa, masu fasaha suna yin bincike lokaci-lokaci don gano ma'auni masu mahimmanci, nauyi, da lahani na gani. Wannan hanyar da bayanai ke jagoranta tana tabbatar da cewa kowane ɓangaren jirgin ruwa da ya fita daga matsi ya dace da manufa.

 

Isarwa da Daraja Fiye da Tsarin

Alƙawarin Ansix Tech ya kai ga kammala aikin. An naɗe molds a cikin akwatunan da aka ƙera musamman, waɗanda aka tsara bisa ga yanayi tare da tallafi mai kyau don hana lalacewa yayin jigilar kaya. Ganin yadda ake ɗaukar lokaci a cikin ƙaddamar da samfura, kamfanin ya sauƙaƙa hanyoyin jigilar kayayyaki don isar da su cikin sauri zuwa tashoshin jiragen ruwa na Turai, galibi yana amfani da samfuran jigilar kaya ta iska da kuma samfuran samar da jigilar kaya ta teku don daidaita gudu da farashi.

 

Kwarewar da kamfanin ya samu a fannin kayayyakin masarufi na ruwa na nufin yana hasashen ƙalubalen da wasu za su iya fuskanta. Sun fahimci buƙatar ƙimar UL 94 HB don gidajen lantarki, mahimmancin takaddun shaida na juriya ga fesa gishiri, da kuma buƙatar mai amfani don jin daɗin taɓawa mai kyau.

 

A ƙarshe, falsafar Ansix Tech ta samo asali ne daga samar da aminci da ƙima. Ta hanyar saka hannun jari a cikin kwaikwayon CAE na zamani, suna kawar da haɗarin aikin gaba. Ta hanyar ƙayyade mafi kyawun kayan aiki, suna haɓaka aikin samfura da tsawon rai. Ta hanyar fara sanyaya yanayin, suna rage farashin kowane ɓangare ga abokan cinikinsu sosai a tsawon rayuwar mold ɗin. Mold ba kawai farashi bane; kadara ce mai mahimmanci da aka ƙera don samar da samfura masu inganci tare da mafi girman inganci. A cikin duniyar gasa ta kera kayayyaki daidai, wannan injiniyanci ne mai cikakken tsari, wanda ke da ƙima wanda ya bambanta Ansix Tech, yana tabbatar da cewa ba kawai an ƙera samfuran abokan cinikin su ba, har ma an ƙera su da kyau don samun nasara.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi tsarin amfani da na'urar sarrafa kwale-kwale ta Turai daga nesa, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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