Mould yechikepe chekubata hove chekuEurope chinodzorwa kure
Mould yechikepe chekubata hove chekuEurope chinodzorwa kure
Kunyatsojeka paGungwa: Sei Ansix Kugadzira Mould yeMainjiniya eTekinoroji yeMarine-Grade
Munyika chaiyo yekuumba majekiseni, kubudirira hakuyerwi nemaitiro makuru asi nema microns ekururama, madhigirii ekudzora tembiricha, uye masekonzi anoderedzwa kubva panguva yekutenderera.
Chikepe chekuEurope chinodzorwa neremote controlled bait, chishandiso chakanyanya kunaka chemubati wehove wemazuva ano, chine dambudziko rakasiyana rekugadzira. Zvikamu zvacho zvinofanirwa kunge zvakareruka asi zvakasimba, zvisingakuvadzi mvura ine munyu inoparadza uye mwaranzi yeUV inorwisa, uye zvinogadzirwa nepamusoro pechinopedzisa chinotaura nezvemhando yepamusoro. Kune Ansix Tech, inotungamira mukugadzira majekiseni nemazvo, kusangana nezvido izvi rwendo rwakarongeka rwehunyanzvi hweinjiniya. Kubva padhijitari yekutanga kusvika pakuumbwa kwekupedzisira, kambani inoshandisa simulation yepamusoro, sainzi yezvinhu zvine hunyanzvi, uye matekinoroji ekutonhodza matsva kuti ipe kwete chishandiso chete, asi mhinduro yekugadzira yakavimbika uye isingadhuri kune vatengi vayo.
Kubva paDigital Blueprint kusvika kuPhysical Prototype: Hwaro hweKunyatsojeka
Rwendo rweAnsix Mould yeTekinoroji Hazvitangi papuratifomu yekushandira, asi mukati mekushandisa komputa yepamusoro. Nheyo dzekugadzira zvekugadzira (DFM) dzakabatanidzwa kubva pakutanga kubvunzana, zvichiita kuti dhizaini yechigadzirwa chemutengi ive yakanakira kuumbwa kwejekiseni isati yachekwa simbi imwe chete. Kune ganda rechikepe chebait, deki, uye zvikamu zvemukati, izvi zvinosanganisira kuongorora kwakanyatsojeka kwekufanana kweukobvu hwemadziro, dhizaini yembabvu kuti ive yakasimba sei, uye kuiswa kwezvinhu zvakakosha kuderedza kushushikana uye warpage.
Mushure meDFM, Comprehensive Mold Flow Analysis (MFA) inoitwa uchishandisa software inotungamira muindasitiri senge Moldflow kana Moldex3D. Chikamu ichi chakakosha. Mainjiniya vanogadzira dura rakazara redhijitari remold kuti vatevedzere kuyerera kwepurasitiki yakanyungudutswa. Ongororo iyi inofanotaura zvikanganiso zvinogona kuitika senge weld lines—nzvimbo dzisina simba apo plastic yakanyungudutswa inosangana—mhepo inogona kukonzera kupisa pamusoro, uye kuzadza kusina kuenzana kunotungamira kuma sink marks. Kune bait boat hull, weld line inooneka iri pa keel inogona kuva nzvimbo yekukundikana yakaipa. Nekuziva matambudziko aya online, Ansix Tech inogona kugadzirisa nzvimbo dzegedhi, runner systems, uye venting nguva refu kugadzirwa kusati kwatanga, zvichichengetedza mavhiki e "debugging" inodhura pamold chaiyo.
Chikamu chekugadzira ma prototype chinoshanda sebhiriji rakakosha pakati pekuenzanisa kwedhijitari nekugadzirwa kwezvinhu zvakawanda. Uchishandisa data rekugadzira rakagadziriswa, pane mukana mumwe chete wekugadzira zvinhu. Mould yemuenzaniso, inowanzogadzirwa nesimbi yakatooma kare kana aruminiyamu kuti ikurumidze, inogadzirwa. Chiumbwa ichi chinoshandiswa kugadzira sampuli dzekutanga. Samples idzi dzinoitwa bvunzo dzakasimba dzeDesign Verification: kuongororwa kwehukuru, kugadzwa kwezvishandiso zvemagetsi, uye bvunzo dzezvakatipoteredza. Danho iri rinopa humbowo husingarambiki hwepfungwa yacho, zvichibvumira kugadziriswa kwekupedzisira, kusina njodzi uye kupa mutengi zvikamu zvinobatika zvekuyedzwa pamusika.
Kusarudzwa Kwezvinhu Zvine Hurongwa: Uinjiniya hweMarine Environment
Nzvimbo yegungwa ine utsinye inoda kuti pave nezvinhu zvisingakurukurwe. Ansix Tech inotungamira vatengi vayo kuzvinhu zvinovimbisa kugara kwenguva refu uye kushanda zvakanaka uku ichitarisa kugadzirwa kwezvinhu uye mutengo wazvo.
Zvikamu Zvikuru zveMagadzirirwo (Hull, Deck): Sarudzo inowanzo kuve yemhando yepamusoro yePolyethylene (PE) kana Polypropylene (PP), yakagadzirwa kuti ishandiswe mugungwa. Muenzaniso mukuru iPolystone® Marine-Tec lite, chinhu chine hunhu hwakafanana nehwekugadzira chikepe chebait. Nehuremu hwe0.8 g/cm³ chete, inopa hunyoro hwakanaka uye kushanda kwayo kwakapfava. Mwero wayo we
Magiya Emukati uye Maitiro: Pazvinhu zvinofamba zvinoda kuomarara kwakanyanya uye kuramba kupfeka, mapolymer akasimbiswa negirazi-fiber anosarudzwa. Sarudzo inowanzoitwa i33% yeNylon (PA) yakazadzwa negirazi, inozivikanwa nekusimba kwayo kwakanyanya uye kugara kwenguva refu. Hunyanzvi hweAnsix Tech hwakakosha pano, sezvo zvinhu zvakadaro zvinoda kutariswa kwakanangana nematurusi ekudzivirira kupera zvakanyanya kwemould.
Zvikamu Zvinoyevedza uye Zvine Kavha: Kune maburi akajeka kana mapaipi akareruka, Polycarbonate (PC) kana Acrylic (PMMA) zvinogona kushandiswa nekuda kwekujeka kwawo uye kuramba kukanganiswa. Kune jira rine mavara, Acrylonitrile Butadiene Styrene (ABS) inopa kuenzana kwakanaka kwekupedzwa kwenzvimbo, kugona kwayo kupenya, uye mutengo wayo uri pakati nepakati.
Maitiro ekusarudza anoverengerwa. Kunyange hazvo polymer yepamusoro-soro inogona kuva nemutengo wakakwira wezvinhu zvakabikwa pakirogiramu, hunhu hwayo hwepamusoro hwekuyerera kwemvura hunogona kubvumira magadzirirwo emadziro akatetepa, zvichideredza huremu hwechikamu uye kushandiswa kwezvinhu payuniti. Kugara kwayo kwenguva refu kunoderedzawo njodzi yekukundikana kwemunda uye kudzoka kwewaranti, zvichipa mukana wekuchengetedza mari yakawanda yeTotal Cost of Ownership (TCO) kumutengi—pfungwa huru yepfungwa yeAnsix Tech.
Kuumbwa Kweunyanzvi: Masisitimu Emukati meMould uye Dhizaini
Nekugadzirwa kwakasimbiswa uye zvinhu zvakasarudzwa, chinangwa chinoshanduka kuenda kuchimiro chechigarire chemold. Sisitimu yega yega iri mukati memold yakagadzirwa kuti ishande zvakanaka, igare kwenguva refu, uye ikwanise kudzokororwa zvakanaka kwezvikamu.
Kusarudzwa kweSimbi yeForoma: Kusarudzwa kwesimbi ndiyo hwaro hwehupenyu hweforoma uye mhando yechinhu chacho. Ansix Tech inosarudza simbi zvichienderana nehuwandu hwekugadzirwa kwayo, zvinhu zvepurasitiki, uye kupedzwa kwayo kunodiwa.
Pakugadzira zvinhu zvakawanda (zvinopfuura miriyoni imwe chete) zvemagirazi anokwesha, simbi yesimbi yakaoma seH13 (yakaoma kusvika 48-52 HRC) inoshandiswa nekuda kwekudzivirira kwayo kupfeka zvakanyanya.
Pamapurasitiki ari pakati nepakati kana asinganyanyi kukwesha, simbi yakagomara kare yakaita seP20 (30-36 HRC) inopa kuenzanisa kwakanaka kwekushanda, kupenya, uye kugara kwenguva refu pamutengo wakaderera.
Sisitimu Yekutonhodza Inochinja-chinja: Pano, Ansix Tech inoshandisa hunyanzvi hwayo hukuru hunochengetedza mari. Nzira dzekutonhodza dzakacherwa zvakananga kazhinji hadzigone kutevedzera maitiro akaomarara echikamu, zvichikonzera kutonhora kusina kuenzana, nguva refu yekutenderera, uye warpage. Ansix Tech inoshandisa nzira dzekutonhodza dzakadhindwa mu3D. Nzira idzi dzinogadzirwa zvakananga muchikamu chemold, zvichivabvumira kusvetuka zvakaenzana pasi penzvimbo yemold, zvichiratidza chimiro chehull yebhoti rebait. Izvi zvinoguma ne:
Kubvisa kupisa nekukurumidza kusvika ku40%.
Kuderedzwa kwenguva yekufamba ne20-30%, sezvo chikamu ichi chichiwedzera kuomarara nekukurumidza uye zvakaenzana.
Kubvisa nzvimbo dzinopisa dzinokonzera kutsvedza uye mavanga ekunyura.
Sezvakaratidzwa muongororo yemuenzaniso, kugadzirisa kwakadaro kunogona kuwedzera kugadzirwa kwezuva nezuva kubva pa1,300 kusvika ku1,670 zvidimbu, zvichireva zvakananga kuwedzera kushanda zvakanaka kwekugadzirwa ne28% uye kuwedzera kukuru kwepurofiti yegore negore.
Nzira Yekusvika Pamhando Yepamusoro: Masisitimu Emumhanyi Negedhi: Sisitimu yemumhanyi yakagadzirirwa kudzikisa kudzvanywa zvishoma uye kuyerera kwakaringana. Kune zviumbwa zvine maburi akawanda zvinogadzira hafu yehuku yekuruboshwe nerudyi, Ansix Tech inogadzira mabhurugwa akaenzana echisikigo kuti ive nechokwadi chekuti huni yega yega inozadzwa panguva imwe chete uye zvakafanana. Gedhi—nzvimbo diki diki inopinda nepurasitiki muhuni—iri panzvimbo yakanaka. Kune huni yebhoti rekubata, gedhi refeni kana gedhi retab riri pakati pemutsetse rinogona kushandiswa kuve nechokwadi chekuti kuzadza kwakatsetseka, kwakatwasuka kunoderedza mitsetse yeweld uye kukanganisa kwekushongedza. Dhizaini yacho inotungamira kubvisa nyore nyore (kubvisa) uye runako rwakachena pachikamu chekupedzisira.
Kuburitswa Kwekupedzisira: Sisitimu Yekuburitsa Maburi: Kuva nechokwadi chekuti chikamu chakatetepa, chine madziro matete chinoburitswa pasina kukanganisa kana kukuvara kwakakosha. Ansix Tech inogadzira masisitimu anoshandisa musanganiswa wemapini eejector, maoko, uye maburi akaiswa pambabvu dzakasimba uye panzvimbo dzisina kushongedza. Simba rekuburitsa maburi rinoverengwa uye rinoshandiswa zvakaenzana kuti chikamu chisundire zvakanaka kubva pakati.
Chinhu Chinokosha Chekusika: Kugadzira, Kugadzirisa, uye Kuvimbisa
Kushandura dhizaini yakakwana kuita mold yakakwana ibasa guru. Kugadzira Computer Numerical Control (CNC) nemazvo kunoumba musana, kuchigadzira pakati nepakati kubva pamatombo esimbi akasimba. Kugadzira Electrical Discharge Machine (EDM) kunoshandiswa kupisa zvinhu zvakaoma uye mbabvu dzakadzika, dzakatetepa dzisingasvikwe nemidziyo yekugaya. Pakupedzisira, nyanzvi dzekupukuta dzinopedzisa gomba racho nemaoko kuita segirazi, iro rinodzokororwa zvakananga pachikepe chega chega chinogadzirwa.
Mifananidzo yekutanga kubva muchimiro chitsva inguva yechokwadi. Nyanzvi dzemaitiro dzeAnsix Tech dzinoita basa rekugadzirisa maitiro nenzira ine hungwaru. Vanogadzirisa symphony yezvikamu:
Kupisa Kunonyunguduka: Kwakanyatsoenderana nepolymer chaiyo.
Kumhanya kwejekiseni uye Kumanikidzwa: Yakaenzana kuzadza gomba zvachose pasina kukonzera kushushikana kana kupenya.
Kurongedza uye Kubata Kumanikidzwa: Zvakakosha pakugadzirisa kucheka kwezvinhu pazvinotonhora.
Nguva Yekutenderera: Yakaderera zvakanyanya, sisitimu yekutonhodza yakafanana ndiyo inotungamira.
Kugadzirisa uku kunotungamirirwa neStatistical Process Control (SPC). Masensa anoongorora zvinhu zvakakosha panguva chaiyo, uye data rinonyorwa pamufananidzo wega wega, zvichiita kuti pave nenzira inofungidzirwa, yakagadzikana, uye inodzokororwa inoderedza zvinhu zvakasara uye inowedzera kunaka.
Kudzora Hunhu hakuperi. Kuongorora kwekutanga kunosanganisira kuongorora kwakazara kweCoordinate Measuring Machine (CMM) kuti vaone kuti contour yega yega inoenderana ne3D model iri mukati mema microns. Mukugadzirwa kwese, mainjiniya vanoita nguva nenguva vachiongorora zviyero zvakakosha, huremu, uye zvikanganiso zvekuona. Iyi nzira inotungamirirwa nedata inoita kuti chikamu chega chega chechikepe chinobuda muchina wekubata chikwane.
Kupa Kukosha Kunopfuura Mould
Kuzvipira kweAnsix Tech kunosvika pakupera kweprojekiti. Mafuru anoiswa mumabhokisi akagadzirwa nenzira yakakodzera, anodzorwa nemamiriro ekunze ane rutsigiro rwakakodzera kudzivirira kukuvara panguva yekufambisa. Nekunzwisisa hunhu hwekutanga kwezvinhu zvinotora nguva, kambani yakawedzera mafambiro ayo ekutumira nekukurumidza kumachiteshi eEurope, kazhinji kacho zvigadzirwa zvakakosha zvinotakura nendege uye mafuru ekugadzira zvinhu zvinotakura negungwa kuti zvienzane nekukurumidza uye mutengo.
Ruzivo rwakadzama rwekambani muindasitiri nezvigadzirwa zvemugungwa zvinoreva kuti vanotarisira matambudziko angangoshaikwa nevamwe. Vanonzwisisa kudiwa kwekuyerwa kweUL 94 HB kwekubvira kwemagetsi, kukosha kwezvitupa zvekudzivirira kupisa munyu, uye kuda kwemutengi kunzwa kwepamusoro-soro kwekubata.
Pakupedzisira, pfungwa dzeAnsix Tech dzakadzika midzi mukupa kuvimbika uye kukosha. Nekudyara mari muCAE simulation yepamusoro, vanobvisa njodzi yepurojekiti pakutanga. Nekusarudza zvinhu zvakanakisisa, vanovandudza mashandiro echigadzirwa uye hurefu hwenguva. Nekutanga kutonhora kwakabatana, vanoderedza zvakanyanya mutengo wepachikamu chevatengi vavo muhupenyu hwechigadzirwa. Chigadzirwa ichi hachisi kungodhura chete; chinhu chakakosha chakagadzirwa kuti chigadzire zvigadzirwa zvepamusoro zvine hunyanzwi hwepamusoro. Munyika yemakwikwi ekugadzira zvinhu nemazvo, iinjiniya iyi yakazara, inotungamirirwa nemutengo inosiyanisa Ansix Tech, ichiva nechokwadi chekuti zvigadzirwa zvevatengi vavo hazvingogadzirwa chete, asi zvakagadzirwa neunyanzvi kuti zvibudirire.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neEuropean remote-controlled bait boat mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti muite zviroto zvenyu, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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