Ƙaramin akwatin zagaye mai jujjuyawa
Ƙaramin akwatin zagaye mai jujjuyawa
Daidaito da Riba: Yadda Ansix Kamfanin Tech's Flip-Top Box Mold yana samar da inganci yayin da yake rage farashin abokan ciniki
Dongguan, China – A cikin duniyar gasa ta marufi na filastik, inda riba take da ƙanƙanta kuma buƙatar kwantena masu inganci da araha ba ta da iyaka, ƙirƙira a cikin ƙera allura ba kawai fa'ida ba ce - dole ne. Ansix Tech, babban daidaito. Mai Yin Mold kuma injin yin allurar da ke Dongguan, ya kammala wani aiki mai muhimmanci wanda ya nuna wannan ci gaba: ƙira, ƙera, da kuma isar da kayan aiki masu yawan gaske ga ƙaramin akwati mai zagaye. Fiye da kayan aiki kawai, aikin yana nuna yadda tsarin gabaɗaya - daga ƙira mai zurfi - don kera kayayyaki (DFM) da zaɓin kayan aiki masu wayo zuwa ingantaccen tsari - zai iya rage farashin kayan abokin ciniki sosai ba tare da yin illa ga inganci ba.
Akwatin zagaye mai jujjuyawa, abu ne da ake iya gani a ko'ina a ciki kayan kwalliya, magunguna, da marufi na abinci, suna gabatar da tarin ƙalubalen masana'antu: ƙananan bango, murfi mai ɗaurewa wanda dole ne ya rufe da aminci, ƙa'idodin kyau masu tsauri, da kuma buƙatar samar da kayayyaki masu yawa a mafi ƙarancin farashi ga kowane yanki. Ƙungiyar injiniya ta Ansix Tech ta magance kowace matsala kai tsaye, tana samar da tsari wanda ba wai kawai ya cika dukkan ƙa'idodi na aiki ba, har ma ya cimma raguwar farashi sama da kashi 18% ga kowane mutum. Wannan labarin yana tafiya cikin dukkan tafiyar, daga samfurin CAD na farko zuwa sassan da aka aika na ƙarshe, yana nuna fasahohi da dabarun da ke sa irin wannan tanadi ya yiwu.
- Tsarin: Zane da DFM Sun Gina Gidauniyar
Kowace mold mai nasara tana farawa da tsari mai kyau. Don akwatin juyawa, masu tsara Ansix Tech sun yi amfani da manhajar CAD ta 3D don ƙirƙirar mold mai ramuka da yawa (tsari 1×4) wanda ke daidaita fitarwa tare da girman mold mai sarrafawa. Babban ƙalubalen shine tabbatar da cikawa da sanyaya iri ɗaya a duk ramuka huɗu don hana warpage da bambancin girma.
Binciken kwararar mold (DFM) ya zama kayan aiki mai mahimmanci a nan. Ta amfani da manhajar Autodesk Moldflow®, ƙungiyar ta kwaikwayi tsarin allurar, tana nazarin tsarin cikewa, wuraren da aka yi amfani da walda, tarkunan iska, da ingancin sanyaya. "Kwaikwayon ya gaya mana daidai inda za a sanya ƙofofi da kuma yadda za a auna girman masu gudu don cimma daidaiton cikawa," in ji Li Wei, babban injiniyan ƙira na Ansix Tech. "Ta hanyar inganta yanayin ƙofa da tsarin tashar sanyaya gaba, mun guji gwaji mai tsada da kurakurai daga baya."
Binciken DFM ya kuma annabta yiwuwar alamun nutsewa a kan kauri sashin hinges na akwatin kuma ya ba da shawarar a ɗan gyara ƙira - ƙara ƙaramin haƙarƙari - don rage tarin kayan ba tare da shafar aiki ba. Wannan ƙirar da aka yi amfani da ita wajen kwaikwayon aiki ginshiƙi ne na falsafar Ansix Tech: gyara matsaloli a kwamfuta, ba a kan bene na shago ba.
- Tabbatar da Tsarin Samfura da Tsarin
Kafin a yanke ƙarfe, Ansix Tech ta samar da samfurin akwatin da aka buga ta hanyar amfani da firintar resin mai ƙuduri mai girma. Wannan ya ba abokin ciniki damar gwada tsarin daidaitawa da kuma ergonomics. A lokaci guda, an yi cikakken bita kan ƙirar mold tare da ƙungiyar injiniyan abokin ciniki, inda aka tabbatar da cewa an amince da kowane daki-daki - daga kusurwoyin daftarin aiki zuwa dabarun fitarwa -. Wannan haɗin gwiwa na haɗin gwiwa yana hana odar canji mai tsada zuwa ƙasa.
- Zaɓin Kayan Aiki: Daidaita Aiki da Kuɗi
Zaɓin resin filastik babban abin da ke rage farashi ne. Don wannan akwatin jujjuyawa, abokin ciniki yana buƙatar kayan da ya taurare don riƙe siffarsa, yana da kyakkyawan juriya ga maƙallin, kuma ana iya sarrafa shi da sauri. Bayan tantance zaɓuɓɓuka da yawa, Ansix Tech ta ba da shawarar yin amfani da polypropylene mai toshe-copolymer (PP) daga jerin Borstar® na Borouge.
"An zaɓi na'urar BD950MO mai kyau saboda daidaiton tauri da ƙarfin tasiri, gajeren zagayowar ƙira (godiya ga saurin lu'ulu'u), da kuma kyakkyawan riƙe ƙarfin juyi don dacewa da shi," in ji Zhang Lin, ƙwararren kayan aiki a Ansix Tech. Takardar bayanai tana nuna ma'aunin narkewa na 7 g/minti 10, wanda ya dace da kwararar bango mai sirara. Mafi mahimmanci, wannan PP mai aiki mai girma yana da ƙasa da madadin kamar ABS ko PC, kuma saurin lu'ulu'unsa yana fassara kai tsaye zuwa gajerun lokutan zagayowar - nasara biyu don rage farashi.
- Tsarin Mold: Shaidan yana cikin cikakkun bayanai
Tsarin ƙirar ya ƙunshi fasaloli da dama masu hankali don tabbatar da ingantaccen samarwa:
Tsarin Sanyaya: Hanyar sadarwa ta hanyar sanyaya mai tsari tana bin tsarin akwatin da murfi. Wannan sanyaya mai tsari iri ɗaya yana rage damuwa da warpage na sauran, kuma yana rage lokacin zagayowar da kusan kashi 15% idan aka kwatanta da hanyoyin haƙa na gargajiya.
Tsarin Ƙofar: An zaɓi ƙofar jirgin ruwa (rami) ga kowace rami. Wannan ƙirar ƙofa tana yankewa ta atomatik yayin fitar da iska, ba tare da wani ɓoyewar ƙofa a saman waje ba - mai mahimmanci ga kyau. An daidaita girman ƙofa bisa ga nazarin Moldflow don tabbatar da daidaiton cikawa.
Tsarin Fitar da Kaya: Ana amfani da haɗin fil ɗin fitar da kaya da farantin cire kaya. Farantin cire kaya yana tura akwatin gaba ɗaya daga tsakiya, yana hana karkacewa ko alamun fitar kaya a kan siraran bangon gefe.
Fitar da Iska: Ana sanya ƙananan ramuka a ƙarshen wuraren da ake cike iska domin a bar iska ta fita, ta hana ƙonewa da kuma harbin gajeren lokaci.
- Zaɓin Karfe na Mold: Dorewa a Farashi Mai Dacewa
Ga wani babban injin samar da ƙarfe, zaɓin ƙarfe yana shafar tsawon rai da farashi na gaba. Ansix Tech ya zaɓi ƙarfen P20 da aka riga aka taurara don ramuka da ƙwanƙolin mold. "P20 yana ba da ingantaccen injin aiki, ingantaccen gogewa, da isasshen tauri (28−32 HRC) don miliyoyin zagayowar tare da PP," in ji Wang Feng, Manajan Kayan Aiki. "Shi ne babban injin sarrafa filastik mai ƙarfi". Ga ƙwanƙolin hinge core, waɗanda ke fuskantar lalacewa sosai, an yi amfani da ƙarfe mai ƙarfi na H13. Wannan hanyar haɗaka tana inganta aiki inda ake buƙata yayin da take rage farashin mold gaba ɗaya.
- Kera Mold: Daidaito a Fuskantar Kalubale
Yin amfani da injinan da ke da ramuka da yawa tare da hanyoyin sanyaya masu rikitarwa da kuma juriya mai ƙarfi (±0.01mm) aiki ne mai wahala. Manyan ƙalubalen sun haɗa da samun gogewa ta madubi a saman ramin (don akwatin waje mai sheƙi) da kuma kiyaye daidaito tsakanin ramukan guda huɗu.
Aikin Ansix Tech ya haɗa da injinan CNC masu sauri, EDM (na'urar fitar da wutar lantarki) don cikakkun bayanai masu rikitarwa, da kuma goge hannu da kyau. "Babban cikas shine tabbatar da cewa an rufe tashoshin sanyaya sosai kuma ba su da tarkace," in ji Zhao Qiang, masanin injin. "Mun yi amfani da gwaji mai matsin lamba da duba endoscopic don tabbatar da kowace tasha kafin a haɗa ta."
- Tsarin Gyaran Allura: Rage Canje-canje
Ko da yake akwai cikakkiyar mold, tsarin ƙera allurar yana gabatar da nasa ƙalubale. Ga akwatin juyawa, manyan matsalolin sun kasance warpage na murfi da alamun nutsewa kusa da maƙallin. Injiniyoyin aikin Ansix Tech sun yi amfani da hanyar ƙera kimiyya don shawo kan waɗannan:
An rage yawan warpage ta hanyar inganta yanayin matsi na marufi da kuma tabbatar da sanyaya daidai gwargwado. Tsarin sanyaya daidai gwargwado shine babban abin da ke da mahimmanci a nan.
An magance alamun nutsewa ta hanyar rage lokacin riƙewa da matsin lamba a yankin hinges mai kauri, kamar yadda binciken DFM na baya ya nuna.
- Ingantawa: Ingantaccen Tuki da Kula da Farashi
Neman ƙarancin farashi ga kowane ɓangare abu ne mai wahala. Ansix Tech ta aiwatar da wasu matakan ingantawa:
Rage Lokacin Zagaye: Ta hanyar daidaita lokacin sanyaya, saurin fitarwa, da lokacin zabar robot, ƙungiyar ta rage daƙiƙa 3.5 daga zagayowar farko, wanda ya ƙara yawan fitarwa da kusan kashi 8%.
Tanadin Kayan Aiki: An ƙara inganta girman ƙofar don rage ɓarnar da ke gudana. Bugu da ƙari, ƙungiyar ta aiwatar da tsarin haɗa kayan da aka sake niƙa, tare da haɗa har zuwa kashi 15% na kayan da aka sake sarrafawa lafiya ba tare da shafar ingancin sassan ba, wanda hakan ke rage farashin kayan sosai.
Ingantaccen Makamashi: An saita injunan ƙera don shiga yanayin jiran aiki mai ƙarancin ƙarfi yayin ɗan dakatawa, wanda ke rage yawan amfani da makamashi da kimanin kashi 5%.
Waɗannan gyare-gyare ba zato ba ne; tsarin sa ido kan tsari na ainihi ne ke jagorantar su. Kamar yadda aka lura a cikin mafita na masana'antu, amfani da ingantattun sarrafawa yana bawa masana'antun damar "inganta amfani da kayan da aka sake yin amfani da su ko resin mai ƙarancin inganci yayin da suke kiyaye ingancin samfura daidai gwargwado" da "rage yawan kaya, rage damuwa da amfani da kayan".
- Tabbatar da Inganci: Ba a bar komai ga dama ba
Kowace rukunin samarwa tana ƙarƙashin ƙa'idar QC mai tsauri. Injinan aunawa masu daidaitawa (CMM) suna tabbatar da ma'auni masu mahimmanci, musamman yanayin hinges da kuma dacewa da murfi zuwa tushe. Tsarin duba gani yana duba lahani na saman kamar karce ko layukan kwarara. A ƙarshe, gwajin aiki - yana buɗe murfin a rufe akai-akai - yana tabbatar da dorewa. Wannan duba mai matakai da yawa yana tabbatar da cewa kowane akwati da ke barin wurin ya cika takamaiman ƙayyadaddun kayan aikin abokin ciniki.
- Marufi da Isarwa Mai Sauri
Ganin cewa lokaci zuwa kasuwa yana da matuƙar muhimmanci, Ansix Tech ta shirya wani fakitin kariya na musamman na mold. An tsaftace mold ɗin da aka gama, an shafa masa maganin hana tsatsa, an naɗe shi da takarda ta VCI, sannan aka sanya shi cikin akwati na katako na musamman tare da manne kumfa. An kammala aikin gaba ɗaya, daga amincewa da ƙira zuwa jigilar mold, cikin kwanaki 28, wanda ya zarce matsayin masana'antu da kusan makonni biyu.
- Kwarewar Ansix Tech da Jajircewar Abokin Ciniki
Wannan aikin akwatin da aka yi amfani da shi ba wani abu bane da aka saba gani. Ansix Tech tana da kwarewa sosai a fannin marufi, bayan ta gabatar da daruruwan ayyuka iri ɗaya ga samfuran duniya. "Manufarmu koyaushe tana kan samar da inganci da ƙima," in ji Shugaba Chen Hao. "Ba wai kawai muna sayar da mold ba ne; muna samar da mafita ta masana'antu wacce ke rage jimlar farashin mallakar abokan cinikinmu. Ta haka muke gina haɗin gwiwa na dogon lokaci."
- Babban Labari: Yadda Ake Rage Kuɗi Sosai
Sakamakon kuɗi ga abokin ciniki abin birgewa ne. Rage farashi ya samo asali ne daga ginshiƙai uku:
Zaɓin Kayan Aiki: Zaɓin PP copolymer mai yawan aiki da sauri akan kayan da suka fi tsada yana rage farashin kayan aiki da kusan kashi 12%.
Inganta Tsarin Aiki: Gajerun lokutan zagayowar aiki da rage yawan shara kai tsaye suna rage farashin sarrafawa da kayan aiki. Kamar yadda aka nuna a shari'o'in masana'antu, irin waɗannan gyare-gyare na iya adana dubban daloli a kowane aiki.
Inganta Inganci: Tsarin ƙira mai ƙarfi da tsari mai karko yana rage lokacin aiki da kulawa, yana ƙara ingancin kayan aiki gabaɗaya (OEE).
Ga wannan akwatin da aka yi amfani da shi, haɗin tasirin shine rage farashin kayan da ya wuce kashi 18%, tanadi wanda ke haɓaka ribar abokin ciniki kai tsaye a cikin kasuwa mai gasa.
Kammalawa
Aikin ƙirar akwatin zagaye na Ansix Tech misali ne na tsarin zamani mai wayo na gyaran allura. Yana nuna cewa ta hanyar amfani da haɗin gwiwa na kwaikwayon DFM, kimiyyar kayan aiki mai wayo, yin kayan aiki daidai, da kuma inganta tsarin bayanai, masana'antun za su iya cimma burin da ba a iya tsammani na inganci mafi girma a farashi mai rahusa. A cikin masana'antar da ke tantance masu nasara da waɗanda suka sha kaye, hanyar injiniya ta Ansix Tech ta samar da tsari mai kyau don samun nasara. Yayin da buƙatar marufi mai araha da dorewa ke ci gaba da ƙaruwa, jajircewar kamfanin ga ƙirƙira da ƙimar abokan ciniki ya sanya shi a matsayin babban abin da ke ba da damar yin amfani da samfuran a duk duniya.
Game da Ansix Tech:
An kafa Ansix Tech a shekarar 2005, kuma ta ƙware wajen samar da injunan allurar daidai gwargwado da kuma ayyukan gyaran gashi, tare da mai da hankali kan marufi, kayan lantarki na masu amfani da su, da kuma kayan aikin mota. Tare da ƙira a cikin gida, injina, gyaran gashi, da kuma ƙarfin QA, kamfanin yana ba da mafita iri-iri daga ra'ayi zuwa samarwa mai yawa.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi ƙaramin akwatin zagaye mai kama da Flip-top, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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