Lub thawv pwm me me puag ncig tig rau saum
Lub thawv pwm me me puag ncig tig rau saum
Kev Ntsuas Tseeb thiab Kev Tau Nyiaj: Yuav Ua Li Cas Ansix Tech's Flip-Top Box Mould Muab Kev Zoo Thaum Txo Cov Nqi Rau Cov Neeg Siv Khoom
Dongguan, Suav teb - Hauv lub ntiaj teb sib tw ntawm cov yas ntim khoom, qhov twg cov npoo nyias thiab qhov xav tau cov thawv zoo, pheej yig tsis tu ncua, kev tsim kho tshiab hauv kev txhaj tshuaj molding tsis yog tsuas yog qhov zoo xwb - nws yog qhov tsim nyog. Ansix Tech, ib qho kev ua haujlwm raug Tus Tsim Pwm thiab tus kws txhaj tshuaj pwm nyob hauv Dongguan, nyuam qhuav ua tiav ib qhov project tseem ceeb uas ua piv txwv txog qhov kev tsav no: kev tsim, kev tsim khoom, thiab kev xa khoom sai ntawm cov pwm tsim khoom siab rau lub thawv me me puag ncig. Ntau tshaj li ib qho cuab yeej xwb, qhov project qhia txog yuav ua li cas txoj hauv kev holistic - los ntawm kev tsim qauv siab heev rau kev tsim khoom (DFM) thiab kev xaiv cov khoom siv ntse mus rau kev ua kom zoo dua qub - tuaj yeem txo cov nqi khoom ntawm cov neeg siv khoom yam tsis muaj kev cuam tshuam rau qhov zoo.
Lub thawv puag ncig uas tig tau, ib yam khoom uas muaj nyob txhua qhov chaw tshuaj pleev ib ce, tshuaj, thiab ntim khoom noj, muaj ntau yam teeb meem hauv kev tsim khoom: phab ntsa nyias nyias, lub hau uas yuav tsum kaw tau zoo, cov kev cai zoo nkauj nruj, thiab qhov xav tau kev tsim khoom ntau ntawm tus nqi qis tshaj plaws rau ib daim. Pab pawg kws tsim khoom ntawm Ansix Tech tau daws txhua qhov teeb meem no, xa cov pwm uas tsis yog tsuas yog ua tau raws li txhua yam kev ua haujlwm xwb tab sis kuj ua tiav kev txo tus nqi ib chav ntawm ntau dua 18% rau cov neeg siv khoom. Tsab xov xwm no taug kev los ntawm tag nrho txoj kev taug kev, los ntawm thawj tus qauv CAD mus rau qhov kawg xa khoom, qhia txog cov thev naus laus zis thiab cov tswv yim uas ua rau kev txuag nyiaj tau.
- Daim Qauv Qauv: Tsim thiab DFM Tso Lub Hauv Paus
Txhua lub pwm ua tiav pib nrog theem tsim qauv zoo. Rau lub thawv flip-top, Ansix Tech cov neeg tsim qauv siv 3D CAD software los tsim cov pwm ntau qhov (1 × 4 layout) uas sib npaug cov zis nrog cov pwm loj. Qhov kev sib tw tseem ceeb yog xyuas kom meej tias muaj kev sau thiab txias sib npaug thoob plaws plaub qhov kom tiv thaiv kev sib txawv thiab qhov loj me.
Kev tshuaj xyuas pwm-flow (DFM) tau dhau los ua lub cuab yeej tseem ceeb ntawm no. Siv Autodesk Moldflow® software, pab pawg tau simulate cov txheej txheem txhaj tshuaj, tshuaj xyuas cov qauv sau, qhov chaw weld-line, cov pa-ntxiab, thiab kev ua kom txias. "Qhov kev simulation tau qhia peb meej tias yuav tsum tso lub rooj vag qhov twg thiab yuav ua li cas kom loj cov khiav kom ua tiav qhov sau sib npaug," piav qhia Li Wei, Ansix Tech tus thawj coj tsim qauv. "Los ntawm kev ua kom zoo dua lub rooj vag geometry thiab qhov kev teeb tsa channel txias ua ntej, peb zam kev sim-thiab-yuam kev kim heev tom qab."
Daim ntawv tshawb fawb DFM kuj tau kwv yees qhov yuav muaj cov cim poob rau ntawm qhov sib koom ua ke ntawm lub thawv thiab pom zoo kom hloov kho me ntsis - ntxiv ib daim tav me me - kom txo cov khoom sib sau ua ke yam tsis cuam tshuam rau kev ua haujlwm. Qhov kev tsim qauv simulation no yog lub hauv paus ntawm Ansix Tech lub tswv yim: kho cov teeb meem ntawm lub khoos phis tawj, tsis yog ntawm lub khw.
- Kev Txheeb Xyuas Qauv thiab Kev Tsim Qauv
Ua ntej txiav hlau, Ansix Tech tau tsim ib daim qauv luam tawm 3D ntawm lub thawv siv lub tshuab luam ntawv resin siab. Qhov no tso cai rau tus neeg siv khoom sim lub tshuab snap-fit thiab ergonomics. Tib lub sijhawm, tus qauv pwm tau dhau los ua kev tshuaj xyuas tsim qauv nrog pab pawg engineering ntawm tus neeg siv khoom, kom ntseeg tau tias txhua yam me me - los ntawm lub kaum sab xis mus rau txoj kev tawm - tau pom zoo. Qhov kev sib koom tes ua ke no tiv thaiv kev txiav txim siab hloov pauv kim heev hauv qab.
- Kev Xaiv Khoom Siv: Kev Sib Npaug ntawm Kev Ua Tau Zoo thiab Tus Nqi
Kev xaiv cov yas resin yog qhov tseem ceeb uas ua rau tus nqi kim dua. Rau lub thawv flip-top no, tus neeg siv khoom xav tau cov khoom siv uas ruaj khov txaus kom tuav tau nws cov duab, muaj kev tiv thaiv zoo rau lub pob khawm, thiab tuaj yeem ua tiav sai. Tom qab soj ntsuam ntau txoj kev xaiv, Ansix Tech pom zoo kom siv block-copolymer polypropylene (PP) los ntawm Borouge's Borstar® series.
"Qib BD950MO raug xaiv rau nws qhov sib npaug zoo ntawm kev tawv thiab lub zog cuam tshuam, nws lub voj voog molding luv luv (ua tsaug rau kev siv lead ua sai), thiab nws qhov kev khaws cia torque zoo rau qhov snap-fit," Zhang Lin, Tus Kws Tshwj Xeeb Khoom Siv ntawm Ansix Tech hais. Daim ntawv qhia txog cov ntaub ntawv qhia txog cov ntsuas dej ntws ntawm 7 g / 10 feeb, zoo tagnrho rau kev ntws nyias-phab ntsa. Qhov tseem ceeb, PP ua tau zoo no tus nqi qis dua lwm txoj hauv kev xws li ABS lossis PC, thiab nws cov crystallization sai sai txhais tau tias lub sijhawm voj voog luv dua - qhov yeej ob npaug rau kev txo nqi.
- Tsim pwm: Dab ntxwg nyoog nyob hauv cov ntsiab lus
Cov qauv pwm muaj ntau yam ntxwv ntse kom ntseeg tau tias muaj zog thiab ua haujlwm tau zoo:
Lub Tshuab Txias: Lub network txias conformal ua raws li cov duab ntawm lub thawv thiab lub hau. Qhov kev txias sib xws no txo qhov kev ntxhov siab thiab kev sib tsoo, thiab txo lub sijhawm voj voog los ntawm kwv yees li 15% piv rau cov channel drilled ib txwm muaj.
Lub Tshuab Rooj Vag: Lub rooj vag hauv qab dej (qhov av) tau raug xaiv rau txhua qhov chaw khoob. Lub rooj vag tsim no yuav txiav tawm thaum lub sijhawm tso tawm, tsis muaj qhov pom ntawm lub rooj vag ntawm qhov chaw sab nraud - qhov tseem ceeb rau kev zoo nkauj. Qhov loj ntawm lub rooj vag tau raug kho kom zoo raws li kev tshuaj xyuas Moldflow kom ntseeg tau tias muaj kev sib npaug.
Lub Tshuab Ejection: Siv cov ejector pins thiab lub stripper plate ua ke. Lub stripper plate thawb tag nrho lub thawv tawm ntawm lub plawv, tiv thaiv kev cuam tshuam lossis cov cim ejection ntawm cov phab ntsa nyias nyias.
Kev Tso Pa: Cov qhov cua me me tau muab tso rau qhov kawg ntawm thaj chaw sau kom cua tawm, tiv thaiv kev kub hnyiab thiab kev tua luv luv.
- Kev Xaiv Hlau Pwm: Kev Ruaj Khov ntawm Tus Nqi Zoo
Rau cov pwm tsim khoom ntau, kev xaiv hlau cuam tshuam rau lub neej ntev thiab tus nqi ua ntej. Ansix Tech tau xaiv cov hlau P20 uas tau ua ntej rau cov pwm qhov thiab cov cores. "P20 muaj kev siv tshuab zoo heev, kev txhuam zoo, thiab qhov nyuaj txaus (28‑32 HRC) rau ntau lab lub voj voog nrog PP," Wang Feng, Tus Thawj Coj Tooling sau tseg. "Nws yog tus vaj ntxwv pheej yig rau cov pwm yas ntau". Rau cov pins hinge core, uas dhau los ntawm kev hnav ntau dua, cov hlau H13 nyuaj dua tau siv. Txoj hauv kev sib xyaw no ua kom zoo dua qhov kev ua tau zoo qhov twg xav tau thaum khaws cov nqi pwm tag nrho qis.
- Kev Tsim Pwm: Kev Ua Kom Meej Thaum Muaj Kev Cov Teeb Meem
Kev ua kom lub pwm ntau qhov nrog cov kav dej txias nyuaj thiab kev kam rau siab nruj (± 0.01 hli) yog ib txoj haujlwm nyuaj heev. Cov teeb meem tseem ceeb suav nrog kev ua kom tiav daim iav-finish ntawm cov qhov (rau sab nraud lub thawv ci) thiab tswj kev sib phim zoo meej ntawm plaub qhov.
Ansix Tech txoj haujlwm ua ke nrog kev siv tshuab CNC ceev ceev, EDM (kev siv tshuab hluav taws xob) rau cov ntsiab lus ntawm lub pob khawm, thiab kev txhuam tes ua tib zoo. "Qhov teeb meem loj tshaj plaws yog xyuas kom cov kav dej txias tau kaw zoo thiab tsis muaj cov khib nyiab," tus kws kho tshuab Zhao Qiang hais. "Peb siv kev sim siab thiab kev tshuaj xyuas endoscopic los xyuas txhua txoj kab ua ntej sib dhos."
- Cov Txheej Txheem Txhaj Tshuaj Molding: Kev Tswj Cov Kev Hloov Pauv
Txawm tias muaj pwm zoo meej los xij, cov txheej txheem txhaj tshuaj pwm muaj nws cov teeb meem. Rau lub thawv flip-top, cov teeb meem tseem ceeb yog kev sib txhuam ntawm lub hau thiab cov cim dab dej ze ntawm lub pob khawm. Ansix Tech cov kws ua haujlwm tau siv txoj hauv kev molding los kov yeej cov no:
Kev ua kom lub zog ntawm cov khoom ntim khoom zoo dua qub thiab ua kom txias sib npaug. Lub kaw lus txias conformal yog qhov tseem ceeb ntawm no.
Cov cim ntawm lub dab dej tau raug daws los ntawm kev txo lub sijhawm tuav thiab lub siab hauv thaj chaw pob khawm tuab, raws li tau hais los ntawm kev tshuaj xyuas DFM ua ntej.
- Kev Txhim Kho: Tsav Tsheb Kom Zoo thiab Tswj Tus Nqi
Kev nrhiav kom tau tus nqi qis dua rau ib feem yog qhov tsis muaj kev txwv. Ansix Tech tau siv ntau txoj kev ntsuas kev ua kom zoo dua:
Txo Lub Sijhawm Ua Haujlwm: Los ntawm kev kho lub sijhawm txias, qhov ceev ntawm kev rho tawm, thiab lub sijhawm xaiv neeg hlau, pab pawg tau txo 3.5 vib nas this ntawm lub voj voog thawj zaug, ua rau cov zis tawm ntau dua yuav luag 8%.
Kev Txuag Khoom Siv: Qhov loj ntawm lub qhov rooj tau raug kho kom zoo dua kom txo cov khib nyiab uas khiav. Tsis tas li ntawd, pab neeg tau siv cov txheej txheem rov sib xyaw, sib xyaw ua ke txog li 15% cov khoom siv rov ua dua yam tsis cuam tshuam rau qhov zoo ntawm ib feem, txiav cov nqi khoom siv raw ntau heev.
Kev Siv Hluav Taws Xob Zoo: Cov tshuab molding tau teeb tsa kom nkag mus rau hauv hom kev tos txais hluav taws xob qis thaum lub sijhawm nres luv luv, txo kev siv hluav taws xob kwv yees li 5%.
Cov kev ua kom zoo dua no tsis yog kev kwv yees xwb; lawv raug coj los ntawm cov txheej txheem saib xyuas lub sijhawm tiag tiag. Raws li tau hais hauv kev daws teeb meem kev lag luam, kev siv cov kev tswj hwm siab heev tso cai rau cov chaw tsim khoom "ua kom zoo dua kev siv cov khoom siv rov ua dua tshiab lossis cov khoom siv qis dua thaum tswj cov khoom zoo sib xws" thiab "tso tseg kev ntim khoom ntau dhau, txo kev ntxhov siab thiab kev siv khoom".
- Kev Pov Hwm Zoo: Tsis Txhob Cia Muaj Dab Tsi Tshwm Sim
Txhua pawg khoom tsim tawm yuav raug kuaj xyuas los ntawm QC raws li txoj cai. Cov Tshuab Ntsuas Sib Koom Tes (CMM) xyuas qhov loj me tseem ceeb, tshwj xeeb tshaj yog qhov geometry ntawm lub pob khawm thiab qhov haum ntawm lub hau rau hauv qab. Lub kaw lus tshuaj xyuas qhov muag yuav xyuas seb puas muaj qhov tsis zoo ntawm qhov chaw xws li khawb lossis cov kab ntws. Thaum kawg, kev sim ua haujlwm - rov qhib lub hau thiab kaw dua - yuav ua kom ruaj khov. Kev tshuaj xyuas ntau txheej no lav tias txhua lub thawv tawm hauv qhov chaw ua tau raws li cov lus qhia ntawm tus neeg siv khoom.
- Ntim Khoom thiab Xa Khoom Sai
Nkag siab tias lub sijhawm mus rau kev lag luam yog qhov tseem ceeb, Ansix Tech tau npaj ib pob khoom tiv thaiv pwm. Cov pwm tiav lawm tau ntxuav, pleev nrog cov tshuaj tiv thaiv xeb, qhwv hauv daim ntawv VCI, thiab muab tso rau hauv lub thawv ntoo uas muaj cov ntawv ua npuas ncauj. Tag nrho qhov project, txij li kev pom zoo tsim mus rau kev xa khoom pwm, tau ua tiav hauv 28 hnub, ntaus tus qauv kev lag luam yuav luag ob lub lis piam.
- Ansix Tech txoj kev paub thiab kev cog lus ntawm cov neeg siv khoom
Qhov project flip-top box no tsis yog ib qho teeb meem cais tawm. Ansix Tech muaj kev paub dhau los hauv kev ntim khoom pwm, tau xa ntau pua qhov project zoo sib xws rau cov npe thoob ntiaj teb. "Peb lub hom phiaj ib txwm yog xa kev ntseeg siab thiab tus nqi," CEO Chen Hao hais. "Peb tsis yog tsuas yog muag pwm xwb; peb xa cov kev daws teeb meem tsim khoom uas txo peb cov neeg siv khoom tus nqi tag nrho ntawm kev muaj. Yog li ntawd peb tsim kev koom tes mus sij hawm ntev."
- Cov Lus Qhia Tseem Ceeb: Yuav Ua Li Cas Txo Cov Nqi Kom Tsawg Dua
Cov txiaj ntsig nyiaj txiag rau tus neeg siv khoom yog qhov txaus nyiam heev. Kev txo tus nqi ib feem yog los ntawm peb lub hauv paus ntsiab lus:
Kev Xaiv Khoom Siv: Kev xaiv cov PP copolymer uas muaj kev ntws ceev, hloov pauv sai dua li cov khoom kim dua yuav txiav cov nqi khoom siv raw li ntawm 12%.
Kev Txhim Kho Cov Txheej Txheem: Lub sijhawm luv dua thiab cov nqi pov tseg txo qis ncaj qha txo cov nqi ua tiav thiab cov nqi khoom siv. Raws li tau pom hauv cov xwm txheej kev lag luam, cov kev txhim kho zoo li no tuaj yeem txuag tau ntau txhiab daus las rau ib qhov project.
Kev Txhim Kho Kev Ua Haujlwm Zoo: Kev tsim pwm ruaj khov thiab cov txheej txheem ruaj khov txo qis lub sijhawm tsis ua haujlwm thiab kev saib xyuas, ua rau kev ua haujlwm zoo ntawm cov khoom siv (OEE) nce ntxiv.
Rau lub thawv flip-top no, qhov cuam tshuam ua ke yog kev txo nqi ntawm cov khoom siv ntau tshaj 18%, qhov kev txuag uas ncaj qha txhawb nqa cov neeg siv khoom cov nyiaj tau los hauv kev ua lag luam sib tw.
Xaus lus
Qhov project pwm me me uas siv lub thawv Ansix Tech flip-top yog ib qho piv txwv ntawm kev txhaj tshuaj niaj hnub thiab ntse. Nws qhia tau tias los ntawm kev siv DFM simulation, kev tshawb fawb txog cov khoom siv ntse, kev tsim cov cuab yeej ua haujlwm kom raug, thiab kev ua kom zoo dua ntawm cov ntaub ntawv, cov tuam txhab tsim khoom tuaj yeem ua tiav lub hom phiaj ntawm kev ua tau zoo dua ntawm tus nqi qis dua. Hauv kev lag luam uas cov nyiaj npib ib feem txiav txim siab tus yeej thiab tus swb, Ansix Tech txoj kev tsim kho holistic muab ib daim phiaj xwm meej rau kev vam meej. Raws li qhov kev thov rau cov ntim khoom pheej yig thiab ruaj khov txuas ntxiv mus, lub tuam txhab cog lus rau kev tsim kho tshiab thiab tus nqi ntawm cov neeg siv khoom tso nws ua tus pab tseem ceeb rau cov hom lag luam thoob ntiaj teb.
Txog Ansix Tech:
Ansix Tech tau tsim muaj xyoo 2005, yog ib lub tuam txhab tshwj xeeb hauv kev txhaj tshuaj pwm thiab kev pabcuam molding, nrog rau kev tsom mus rau kev ntim khoom, cov khoom siv hluav taws xob rau cov neeg siv khoom, thiab cov khoom siv hauv tsheb. Nrog rau kev tsim qauv hauv tsev, kev siv tshuab, molding, thiab QA muaj peev xwm, lub tuam txhab muab cov kev daws teeb meem sib xyaw ua ke los ntawm lub tswv yim mus rau kev tsim khoom loj.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Flip-top me me puag ncig lub thawv pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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