Mai riƙe kofin mai girbi akwatin ajiya mold

Mai riƙe kofin mai girbi akwatin ajiya mold

 

Ansix Fasaha Tana Samar da Akwatin Ajiye Akwatin Ajiye Kofin Mai Girbi Mai Daidaito, Tana Rage Kudaden Abokin Ciniki Ta Hanyar Kirkirar Sabbin Zane da Inganta Tsarin Aiki

Shenzhen, China – A cikin yanayin gasa na kera motoci masu aiki da yawa, kowane sashi dole ne ya samar da aminci da ƙima mara misaltuwa. Wani muhimmin ɓangaren ciki, wanda galibi ake watsi da shi - akwatin ajiyar kofuna - kwanan nan ya zama abin da aka fi mayar da hankali a kai a wani babban aikin injiniya. Ansix Tech, babban daidaito Mai Yin Mold kuma ƙwararre a fannin gyaran allura, ya yi nasarar ƙirƙiro da kuma samar da tsarin allura mai sarkakiya don akwatin ajiyar kofin "Harvester", inda ya cimma nasara a ɓangaren aiki da kuma rage farashin na'urar ga abokin ciniki.

Wannan aikin ya nuna yadda ƙirar ƙira mai zurfi, kimiyyar kayan aiki mai zurfi, da haɓaka tsarin bayanai za su iya haɗuwa don magance ƙalubalen masana'antu na zamani. Tun daga ra'ayi na farko zuwa takardar shaidar samar da kayayyaki da yawa, tsarin Ansix Tech na cikakke ya tabbatar da cewa ɓangaren ƙarshe ya cika ƙa'idodin kera motoci masu tsauri. ƙa'idodi don dorewa, bayyanar, da aiki, yayin da yake rage yawan kuɗin mallakar.

 

Bukatun Kasuwa da Ka'idojin Samfura: Fiye da Akwatin Shara Mai Sauƙi

Akwatin ajiya na mai riƙe kofin Harvester ba akwati ne mai sauƙi ba. Sashen kayan ado ne na ciki wanda aka haɗa don babban ɗakin tattara kayan girbi, wanda ke ƙarƙashin buƙatun aiki mai tsauri. Takaddun bayanin samfurin ya buƙaci:

 

Ingancin Tsarin: Ikon jure girgiza, tasirin kayan aiki, da nauyin kofunan da aka cika ba tare da nakasa ba.

 

Ingancin Kyau: Kammala saman Class-A a wuraren da ake iya gani, ba tare da layukan kwarara ba, alamun nutsewa, ko bambancin sheƙi.

 

Kwanciyar Girma: Daidaito da aiki daidai da na'urar wasan tsakiya ta abin hawa, tana kiyaye juriya a cikin ±0.15mm a cikin kewayon zafin jiki na -30°C zuwa 85°C.

 

Juriyar Sinadarai: Juriyar masu tsaftacewa, mai, da lalacewar UV don hana fashewa ko ɓacewa.

 

Tsaron Mai Amfani: Gefuna masu zagaye, tsarin kullewa mai tsaro, da kayan da suka dace da ƙa'idodin aminci da hayaki na cikin mota.

 

Ƙungiyar injiniya ta Ansix Tech ta fassara waɗannan buƙatun zuwa cikakken rahoton Tsarin Masana'antu (DFM), inda ta kafa tsarin tushe na aikin gaba ɗaya.

 

Tabbatar da Tsarin Samfura da Masana'antu: Tabbatar da Hangen Nesa

Kafin a fara aiki da kayan aiki masu ƙarfi, Ansix Tech ta yi amfani da tsarin yin samfuri cikin sauri ta amfani da kayan da aka saka a cikin SLA. Wannan ya ba da damar tabbatar da yanayin ergonomics na akwatin ajiya, dacewa da sassan haɗuwa, da kuma tsarin haɗuwa na asali. Ra'ayoyin waɗannan samfuran sun haifar da gyare-gyare masu sauƙi a cikin sauye-sauyen kauri na bango da tsarin ƙarfafa haƙarƙari, wanda ya kawar da yuwuwar masu tara damuwa. Tsarin ƙarshe ya ƙunshi babban kwandon shara tare da masu rabawa da aka haɗa, murfi mai zamiya tare da tsarin hana ruwa, da kuma wasu maƙallan hawa a ƙarƙashin akwati da yawa - duk za a ƙera su azaman abu ɗaya mai rikitarwa.

 

Zaɓin Kayan Dabaru: Daidaita Aiki da Farashi

Zaɓin resin filastik babban abin da zai taimaka wajen cimma burin aiki da kuma daidaita farashi. Bayan gwaji mai zurfi, Ansix Tech ta ba da shawarar dabarun abubuwa biyu:

 

Tsarin Farko (Bankin Shara & Maƙala): Polypropylene mai ƙarfi mai ƙarfi (PP), musamman Huntsman AP6106‑HS. Wannan kayan yana ba da daidaito mai kyau na tauri, juriya ga tasirin zafi mai ƙarancin zafi, da kuma halayen kwarara mai kyau don cike bango mai siriri. Juriyar sinadarai da ke tattare da shi da ƙarancin farashin kayan aiki idan aka kwatanta da resin injiniya sun samar da hanya kai tsaye zuwa rage farashin kayan.

 

Murfi da Gyaran da Ake Iya Gani: An zaɓi babban matakin ABS (misali, LG Chemical ABS‑ 920) saboda kyawun kammala saman sa, ƙarfin sa, da kuma ikon yin rubutu ko fenti cikin sauƙi idan ana buƙata a cikin shekarun samfurin nan gaba.

 

Ta hanyar ƙayyade PP mai araha ga mafi yawan adadin ɓangaren da kuma ajiye ABS mafi tsada kawai don mahimman wurare masu kyau, Ansix Tech ta cimma kimanin tanadi 18% akan farashin kayan aiki ga kowane sashi ba tare da yin illa ga aiki ba.

 

Binciken Guduwar Mold (DFM): Kwaikwayon Nasarar

Domin kawar da lahani a masana'anta, an gudanar da cikakken kwaikwayon dijital ta amfani da manhajar Autodesk Moldflow. Binciken ya mayar da hankali kan inganta tsarin cikewa, sanyaya daidaito, da kuma hasashen yiwuwar warpage.

 

"Mun yi amfani da manhajar Moldflow don nazarin tsarin gate da tsarin sanyaya, da kuma manhajar UG don inganta saman rabuwa da sliders," ya bayyana wata hanyar fasaha makamanciyar wacce aka rubuta a cikin littattafan ƙirar mold na zamani. Kwaikwayon ya jagoranci muhimman shawarwari:

 

Wurin Ƙofa: An zaɓi wurin shiga hot runner guda ɗaya, wanda aka sanya shi da dabara don tabbatar da daidaiton cikawa da kuma guje wa alamun ƙofa da ake gani a saman kayan kwalliya.

 

Tsarin Tashoshin Sanyaya: An aiwatar da tsarin hanyar ruwa mai kama da "madaidaiciya + mai raba ruwa + maɓuɓɓuga" a gefen da aka gyara, tare da hanyar "madaidaiciya tare da siffa" a gefen da ke motsi. Wannan tsari ya tabbatar da sanyaya mai sauri, iri ɗaya don rage lokacin zagayowar da hana yaɗuwa.

 

Hasashen Yaƙi: Binciken ya gano yuwuwar raguwa a cikin sassan haƙarƙari masu kauri, wanda ya haifar da ƙirar tushe wanda ke kiyaye tauri yayin da yake rage yawan nauyi da lokacin sanyaya.

 

Tsarin Mold & Mahimman Fahimta na Fasaha

Tsarin ginin mold na ƙarshe ya kasance babban aikin injiniyan aiki, wanda aka tsara don samar da kayayyaki masu yawa da sauƙin gyarawa.

 

Zaɓin Tushen Mold & Karfe: Ga faranti na tsakiya da rami waɗanda ke fuskantar lalacewa mai yawa, Ansix Tech ta zaɓi ƙarfen P20 da aka riga aka taurare, wanda aka san shi da ingantaccen injinsa da kuma kyakkyawan gogewa ga molds na filastik gabaɗaya. Don ramin murfi mai sheƙi, an yi amfani da ƙarfen S136 mai jure tsatsa don ingantaccen ƙarfin kammala madubi. An ƙera sassan zamiya da na ɗagawa daga ƙarfe mai ƙarfi na H13 don ƙara ƙarfi.

 

Tsarin Ƙofa da Mai Gudu: An yi amfani da tsarin mai gudu mai zafi mai amfani da allura mai maki biyu, wanda ya ba da damar sarrafa cikawa kai tsaye zuwa babban kwandon shara da yankin murfi. Wannan ya kawar da ɓarnar mai gudu mai sanyi kuma ya samar da sassauci don daidaita daidaiton cikawa yayin samarwa.

 

Tsarin Zamewa & Fitar da Kaya: Siffofin da aka yanke ƙasa don maƙallan hawa da sandunan murfi sun buƙaci aikin gefe mai rikitarwa. Tsarin ya haɗa da madaukai na ciki da yawa tare da fil ɗin ejector da aka haɗa don hana haƙarƙarin ƙarfafa samfurin lalacewa yayin ja da baya. A gefen mold ɗin da aka gyara, an aiwatar da tsarin ejection mai daidaitawa ta amfani da manyan masu ɗaga kusurwa waɗanda masu jan nesa ke jagoranta don fitar da fasalulluka na ɓangaren cikin tsabta.

 

Tsarin Sanyaya: An yi amfani da hanyoyin sanyaya da aka inganta, waɗanda Moldflow ya tabbatar, don tabbatar da cewa kowane sashe na mold ɗin yana da yanayin zafi mai daidaito, wanda yake da mahimmanci don cimma lokacin zagayowar sauri da kwanciyar hankali.

 

Kalubalen Masana'antu da Tsarin Aiki

Fassara ƙirar mai sarkakiya zuwa siffar zahiri ta haifar da matsaloli da dama. Zurfin jan kwandon ajiya ya haifar da ƙalubale wajen gogewa da kuma fitar da shi daidai gwargwado. Maganin Ansix Tech ya ƙunshi tsarin kammalawa matakai da yawa da kuma ƙwanƙolin da aka goge sosai, mai tauri. Tsarin zamiya mai rikitarwa ya buƙaci daidaiton matakin micron a cikin injina da sanyawa don tabbatar da aiki mai santsi, mai maimaitawa a kan miliyoyin zagayowar.

 

Tsarin aikin samarwa ya dogara ne akan tsari mai sauƙi:

 

Injin da ya dace: Injin niƙa CNC, EDM (injin fitar da wutar lantarki), da kuma haƙa rami mai zurfi don layukan ruwa.

 

Kammalawa a Sama: Goge saman da hannu bisa ƙa'idodin SPI‑A1.

 

Haɗawa da Sanyawa: Haɗa na'urorin zamiya, masu ɗagawa, da tsarin mai gudu mai zafi cikin tsari mai kyau.

 

Allurar Gwaji (T1): Samfurin farko na mold don duba siffar, dacewa, da kuma aikin asali.

 

Inganta Tsarin Zane & Gyaran Mold: Haɗa abubuwan da aka gano daga T1 zuwa gyare-gyare na ƙarshe.

 

Samfurin Ƙarshe & PPAP (Tsarin Amincewa da Sashen Samarwa): Isarwa cikakkun samfuran da aka rubuta da kuma bayanan sarrafawa don amincewar abokin ciniki.

 

Kalubalen Gyaran Allura da Inganta Tsarin

Matakin samarwa ya kawo nasa ƙalubalen da suka zama ruwan dare ga sifofi masu sirara da kama da akwati: yuwuwar warpage, alamun nutsewa a kan haƙarƙari masu kauri, da kuma bambancin girma. Injiniyoyin aikin Ansix Tech sun yi amfani da hanyar ƙera kayan kimiyya don shawo kan waɗannan ƙalubalen.

 

Ta hanyar amfani da fasahohi irin waɗanda shugabannin masana'antu suka ba da shawara, ƙungiyar ta yi amfani da na'urori masu auna matsin lamba na rami da tsarin sarrafa tsari na ainihin lokaci. Waɗannan kayan aikin sun ba su damar "shanye canjin danko na abu ta atomatik kuma su inganta amfani da resin, yayin da suke kiyaye ingancin samfura mai daidaito". An gudanar da Tsarin Gwaje-gwaje (DoE) ta amfani da hanyar Taguchi don nemo mafi kyawun saitin sigogin tsari - zafin narkewa, saurin allura, matsin lamba na marufi, da lokacin sanyaya - waɗanda suka rage yawan warpage yayin da suke haɓaka ingancin samarwa.

 

Sakamakon ya kasance tagar aiki mai ƙarfi da kwanciyar hankali. Lokacin zagayowar ya ragu da kashi 15% ta hanyar ingantaccen bayanin sanyaya da marufi. Tsarin da aka yi daidai kuma ya rage yawan shara da sake yin aiki sosai, wanda ke ba da gudummawa kai tsaye ga rage farashin sassa.

 

Sarrafa Inganci, Marufi & Isarwa Mai Sauri

An tabbatar da inganci ta hanyar tsarin da ke da matakai da yawa. Kula da tsarin kididdiga na cikin-tsari (SPC) yana lura da mahimman ma'auni. Kowace rukunin samarwa ta yi cikakken bincike: duba gani, tabbatar da injin aunawa mai daidaitawa (CMM) na mahimman ma'auni, da gwaje-gwajen aiki na tsarin murfi. An naɗe sassan da aka amince da su a cikin kwantena masu hana tsatsa, waɗanda za a iya sake amfani da su don hana tsatsa ko lalacewa yayin jigilar kaya.

 

Da yake fahimtar jadawalin gaggawa na abokin ciniki, Ansix Tech ta aiwatar da tsarin isar da kayayyaki cikin sauri. Ayyukan injiniya na lokaci guda, canjin injina na awanni 24 a rana, da kuma hanyoyin amincewa da aka tsara sun ba da damar isar da samfurin da aka shirya samarwa cikin makonni 14 kacal - raguwar kashi 25% idan aka kwatanta da matsayin masana'antu na wannan kayan aiki mai rikitarwa.

 

Alƙawarin Ansix Tech: Samar da Aminci da Daraja

Aikin akwatin ajiyar akwatin ajiya na Harvester shaida ne ga falsafar Ansix Tech: gyaran daidai ba wai kawai game da shiga wani ɓangare ba ne, har ma game da darajar injiniya. Tare da sama da shekaru 15 na gwaninta a fannin samar da motoci, kayan lantarki na masu amfani, da kuma fannin likitanci, Ansix Tech ta kawo zurfin fahimtar yadda ƙira, kayan aiki, da kuma tsari ke hulɗa.

 

"Manufarmu koyaushe ita ce mu zama cikakkiyar faɗaɗa ga ƙungiyar injiniyan abokan cinikinmu," in ji wani mai magana da yawun kamfani. "A cikin wannan aikin, ba wai kawai mun gina tsari ba ne. Mun yi nazari kan dukkan sarkar darajar - daga zaɓin resin zuwa lokacin zagayowar zuwa tabbatar da inganci - don gano inda za mu iya saka tanadi ba tare da yin sulhu ba. Babban raguwar farashin kayan aiki ga abokin cinikinmu ya fito ne daga wannan tsarin injiniya mai cikakken tsari."

 

Kammalawa

Nasarar da aka samu wajen amfani da akwatin ajiyar kayan Harvester ya nuna wani muhimmin ci gaba a fannin kera kayayyaki: hanyar sadarwa ta zane-zanen dijital, kimiyyar kayan aiki, da kuma sarrafa tsari mai wayo ita ce sabuwar hanyar cimma manufofi masu inganci da farashi. Aikin Ansix Tech a kan wannan aikin ya nuna cewa ta hanyar haɗin gwiwa na dabaru, tunani mai kirkire-kirkire, da kuma ƙwarewar fasaha, har ma da mafi kyawun kayan aiki za a iya inganta su don samar da ingantaccen aminci da ƙimar tattalin arziki mai ma'ana, wanda ke haifar da gasa ga masana'antun a kowane fanni.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi akwatin ajiya na Harvester cup holder, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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