Saitin kayan aikin batirin Lithium-ion mai siffar mold

Saitin kayan aikin batirin Lithium-ion mai siffar mold

 

Daidaito da Daraja: Yadda Ansix Fasaha Ta Sake Bayyana Tsarin Kekunan Baturi

A wani bita na Shenzhen, ƙungiyar injiniyoyi ta yi bitar wani kwaikwaiyo mai sarkakiya na 3D na roba mai narkewa da ke kwarara cikin wani abu, suna nuna yiwuwar tarkon iska kafin a yanke kowace ƙarfe - wannan hangen nesa na dijital shine mabuɗin rage farashin samarwa da har zuwa 40% a kasuwannin batir masu fafatawa.

 

A cikin duniyar da ke ci gaba da bunƙasa cikin sauri ta motocin lantarki da wutar lantarki mai ɗaukuwa, ƙaramin murfin filastik na fakitin batirin lithium-ion abin al'ajabi ne na injiniyanci na zamani. Yana da muhimmin sashi wanda ke tabbatar da daidaiton tsari, yana ba da kulawar zafi, kuma ya dace da aminci mai tsauri. ƙa'idodi.

 

Kamfanin Ansix Tech, wanda ya ƙware a wannan fanni, ya kafa kansa a matsayin jagora a cikin ƙira da ƙera injunan allura masu inganci don akwatunan kayan aikin batir. Ta hanyar amfani da kimiyyar kayan aiki na zamani da ƙira mai amfani da kwaikwayo, kamfanin ya kammala wani tsari wanda ke samar da inganci mai kyau yayin da yake rage farashin kayan aiki ga abokan ciniki, yana bin diddigin matsin lamba mai tsanani da aka ruwaito a masana'antar batir inda farashi zai iya haifar da nasarar kasuwa.

 

1 Tsarin: Falsafar Zane na Mold Mai Tasiri

Matakin ƙira na madaurin kayan aikin batirin lithium-ion shine inda aka shimfida harsashin nasara - da kuma tanadin kuɗi. Ba kamar filastik na yau da kullun na masu amfani ba, waɗannan madaurin suna buƙatar falsafar ƙira wacce ke daidaita fifiko masu karo da juna: dole ne su kasance masu sauƙi don yawan kuzari amma kuma suna da ƙarfi don kariyar tasiri; dole ne su ba da damar ingantaccen sarrafa zafi amma kuma su samar da rufin lantarki.

 

Ansix Tech tana fara kowane aiki tare da cikakken nazarin Tsarin Masana'antu (DFM). Wannan bita ta haɗin gwiwa, wacce aka gudanar tare da ƙungiyar injiniyan abokin ciniki, tana bincika kowane kusurwar zane, kauri bango, da wurin haƙarƙari don tabbatar da cewa an ƙera ɓangaren yadda ya kamata kuma ba tare da wata matsala ba.

 

A wani aiki da aka yi kwanan nan wanda ya shafi babban akwati mai zurfin bango, ƙungiyar ta yi amfani da ingantaccen nazarin CAE (Injiniyar Taimakawa ta Kwamfuta) don inganta matakan cikawa da sanyaya. Tsarin ya nuna tsarin mai gudu mai ƙofofi biyu don tabbatar da daidaiton cikawa a cikin babban yanayin, hana warpage da damuwa na ciki waɗanda za su iya kawo cikas ga daidaiton girman samfurin ƙarshe.

 

2 Zaɓin Abubuwa: Kimiyyar Aiki da Tattalin Arziki

Zaɓar resin filastik ita ce hanya mafi tasiri ga duka aiki da farashi. Injiniyoyin Ansix Tech suna aiki a matsayin masu ba da shawara kan kayan aiki, suna jagorantar abokan ciniki daga wuce gona da iri da kuma zuwa ga mafita masu wayo da tattalin arziki.

 

Na'urorin Thermoplastics Masu Aiki Mai Kyau: Ga aikace-aikacen da ke buƙatar ingantaccen jinkirin wuta da kwanciyar hankali na zafi—kamar casings da ke kusa da ƙwayoyin batiri—sau da yawa ana ƙayyade kayayyaki kamar polypropylene mai hana wuta (PP) ko polyamide (PA). Waɗannan na iya cika ƙa'idodin aminci masu tsauri kamar UL 2596, waɗanda ke gwada hana zafi da ke gudu, wani lokacin suna yin aiki fiye da ƙarfe ta hanyar samar da layin kariya maimakon canja wurin zafi.

 

Injiniyan Roba don Abubuwan Gine-gine: Ga sassan gini kamar masu raba bututu ko maƙallan ciki a cikin akwatin, ABS (Acrylonitrile Butadiene Styrene) abu ne da ake yawan zaɓa. Kyakkyawan tauri, kyakkyawan kwanciyar hankali, da sauƙin sarrafawa sun sa ya zama zaɓi mai aminci da araha.

 

Fa'idar Sauƙin Nauyi: Sauya dabarun daga ƙarfe na gargajiya zuwa injiniyaD robobi yana ba da fa'idodi masu yawa na farashi. Misali mai kyau shine tiren batirin PP-GF (Polypropylene mai cike da gilashi) mai nauyin kilogiram 6 don babban kamfanin kera motoci. Wannan mafita ta samar da rage nauyi 10% da kuma rage farashi 10% idan aka kwatanta da ƙirar ƙarfe iri ɗaya, wanda ke nuna fa'idodin tattalin arziki na zaɓin kayan ƙwararru.

 

Tebur: Kayan da aka fi amfani da su wajen hada batirin Lithium-ion

 

3 Daga Zane-zane zuwa Zane-zane: Tsarin Samfura da Tabbatar da Zane

Kafin a fara aiki da kayan aiki masu ƙarfi, Ansix Tech tana tabbatar da ƙirar ta hanyar yin samfurin da sauri. Samfuran SLA ko CNC da aka buga ta hanyar 3D suna ba abokan ciniki damar yin gwaje-gwaje na tsari, dacewa, da aiki a ɓangaren jiki. Wannan matakin yana da mahimmanci don tabbatar da haɗawa da ƙwayoyin batir, masu haɗawa, da faranti masu sanyaya, suna kama tsangwama waɗanda ba a gani a cikin samfurin dijital ba.

 

Wannan hanyar da aka bi wajen hana sauye-sauye masu ban tsoro da tsada bayan an gina mold ɗin. Kamar yadda wani bincike ya nuna game da kera batirin EV, ikon gudanar da gwaji ta intanet da kuma "kasawa da sauri" a cikin yanayin dijital shine mabuɗin guje wa zagayowar gini/gwaji/sharar gida/maimaitawa da ke addabar ci gaban gargajiya.

 

Tsarin Halittar Daidaito na 4: Manyan Tsarin Tsarin Mold

Tsarin ƙarshe wani abu ne mai sarkakiya na injuna inda kowane tsari ke taka muhimmiyar rawa wajen inganci da inganci.

 

Tsarin Ƙofar: Don akwatunan batir, Ansix Tech sau da yawa yana amfani da tsarin gudu mai zafi. Waɗannan tsarin suna kula da filastik a cikin yanayin narke a cikin mold, suna kawar da sprues masu ƙarfi da masu gudu. Wannan yana rage sharar kayan aiki - yana rage farashi kai tsaye - kuma yana ba da damar samar da tsabta da atomatik. Ana yin nazari sosai kan wurin ƙofar ta hanyar kwaikwayon kwararar mold don tabbatar da daidaiton cikawa da rage layukan walda da ake gani.

 

Tsarin Sanyaya (Sarrafa Zafin Jiki): Ingancin sanyaya yana da matuƙar muhimmanci don rage lokacin zagayowar da kuma sarrafa girma. Ansix Tech tana ƙera hanyoyin sanyaya yanayi waɗanda ke bin daidaitattun yanayin ramin ɓangaren. Wannan sabuwar hanyar, wacce aka tabbatar da ita ta hanyar kwaikwayon zafi, tana tabbatar da cire zafi iri ɗaya, wanda ke haifar da saurin lokacin zagayowar da kuma rage yawan warpage na ɓangaren.

 

Fitar da Iska da Fitar da Iska: Ganin yadda ake yawan samun zurfin tsarin akwatunan batiri, tsarin fitar da iska mai ƙarfi da matakai da yawa yana da mahimmanci. Tsarin Ansix ya haɗa da fil ɗin fitar da iska, hannayen riga, da na'urorin ɗagawa masu siffar musamman don tabbatar da cewa sashin mai laushi yana da tsabta kuma a ko da yaushe ba tare da ɓarna ba. Fitar iska mai kyau kuma yana da mahimmanci don hana tarkon iska da alamun ƙonewa, wanda zai haifar da lahani ga sassa da asarar amfani.

 

5 Ƙirƙirar Kayan Aiki: Kalubale da Tsarin Aiki a Masana'antar Mold

Tafiyar daga tubalin ƙarfe mai inganci zuwa ramin da aka gama da gogewa shaida ce ta injiniyanci mai daidaito. Ansix Tech tana zaɓar ƙarfe kamar ƙarfe P20, H13, ko S136 bisa ga yawan samarwa da kayan filastik. Ga ayyukan maƙallan batir masu girma waɗanda ke buƙatar gogewa mai kyau da juriya ga tsatsa, ƙarfe mai tauri sune ma'aunin da aka saba amfani da shi.

 

Tsarin aikin masana'antu ya haɗa da fasahar zamani:

 

Injin da ba shi da ƙarfi: Manyan injunan CNC suna cire kayan da aka tara da sauri.

 

Maganin Zafi: Ana taurare ƙarfen don cimma ƙarfin da ake buƙata da kuma dorewar saman.

 

Injin Daidaito: Injin niƙa mai sauri na CNC da injin fitar da wutar lantarki (EDM) suna ƙirƙirar saman rami na ƙarshe tare da daidaiton matakin micron.

 

Gogewa da Rubutu: Ƙwararrun ma'aikata suna goge saman da hannu a kan madubi ko kuma shafa takamaiman laushi don ɓoye layukan kwarara ko samar da riƙo.

 

Haɗawa da Gwaji: Ana haɗa dukkan sassan - zamiya, lifts, layukan sanyaya, da tsarin fitar da iska -. Ana gudanar da binciken farko na farko don tabbatar da girma bisa ga samfurin CAD kafin a taɓa allurar roba ta farko.

 

Babban ƙalubale wajen ƙera waɗannan molds shine ƙirƙirar haƙarƙari masu zurfi da siriri waɗanda galibi ake buƙata don tauri a cikin tiren batir. Wannan yana buƙatar dabarun kayan aiki na musamman don hana karkatar da kayan aiki da tabbatar da kauri mai daidaito a bango, ma'auni mai mahimmanci ga ƙarfi da raguwar da ake iya faɗi yayin sanyaya.

 

6 Tsarin Gyara: Daga Pellet zuwa Sashe na Ƙarshe

Da zarar an tabbatar da ingancin injin kuma aka sanya shi a cikin injin injin allura mai girman tan, matakin samarwa zai fara. Ga abubuwan da ke cikin batirin, kwanciyar hankali ba za a iya yin sulhu a kansu ba. Injiniyoyin aikin Ansix Tech suna haɓaka tagar gyaran ƙarfe mai ƙarfi—saitin sigogi waɗanda suka haɗa da zafin jiki, matsin lamba, saurin allura, da lokacin sanyaya—wanda ke samar da sassa masu daidaito, marasa lahani.

 

Inganta tsari yana mai da hankali sosai kan inganci. Dabaru kamar Scientific Molding suna kafa takamaiman bayanan matsin lamba don cike ɓangaren da ƙarancin damuwa. Rage lokacin zagayowar ko da daƙiƙa kaɗan yana nufin dubban daloli da aka adana a lokacin samarwa. Bugu da ƙari, ta hanyar inganta tsarin don amfani da ƙaramin ƙarfin matsewa da matsin lamba na allura, yawan amfani da makamashi yana raguwa sosai, wanda ke rage tasirin carbon da farashin amfani.

 

7 Tabbatar da Cikakkiyar Aiki: Kula da Inganci da Isarwa cikin Sauri

An saka tabbacin inganci a cikin tsarin Ansix Tech. Ana duba mahimman ma'auni a cikin tsarin. Don tabbatarwa ta ƙarshe, ana amfani da na'urorin aunawa masu daidaitawa (CMM) da na'urorin daukar hoto na 3D don tabbatar da cewa ɓangaren ya dace da master na dijital.

 

Babban ɓangare na ƙimar da Ansix Tech ta gabatar shine jajircewarta wajen isar da kayayyaki cikin sauri amma mai inganci. Ana samun wannan ta hanyar sarrafawa a jere—ƙirƙira mai haɗuwa, sayayya, da matakan masana'antu—da kuma hanyar sadarwa mai zurfi ta sarkar samar da kayayyaki don daidaitattun kayan ƙira. Ana tattara samfuran ƙarshe da samfuran samarwa da kulawa sosai, ta amfani da mafita na akwati na katako da aka rufe da injin don kare saman da ba su da matsala yayin jigilar kaya zuwa ƙasashen waje.

 

Kammalawa 8: Darajar Injiniyanci a cikin Kowane Sashe

A cikin yanayin gasa na kera batirin lithium-ion, inda kowace kashi a kowace watt-hour ke da mahimmanci, zaɓin abokin haɗin mold shawara ce mai mahimmanci. Ansix Tech ta bambanta kanta ta hanyar kallon mold ba a matsayin kaya ba, amma a matsayin kayan aiki na asali don ƙimar ƙera.

 

Tun daga zaman farko na DFM wanda ke sauƙaƙa haɗawa zuwa zaɓin kayan aiki mai daraja, kuma daga ƙirar tashar sanyaya mai inganci zuwa daidaita tsarin allurar, ana ɗaukar kowane mataki da manufa biyu: don ƙirƙirar akwatin baturi mai kyau da inganci da kuma tabbatar da cewa an samar da shi a mafi ƙarancin farashi ga abokin ciniki. Ta hanyar sarrafa wannan daidaito tsakanin daidaito da tattalin arziki, Ansix Tech ba wai kawai yana gina ƙira ba; yana gina babban fa'ida ga masu ƙirƙira waɗanda ke ƙarfafa makomarmu mai amfani da wutar lantarki.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi saitin kayan aikin batirin Lithium-ion, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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