Seti yemuforoma yeLithium-ion bhatiri

Seti yemuforoma yeLithium-ion bhatiri

 

Kunyatsojeka uye Kukosha: Sei Ansix Tekinoroji Inotsanangurazve Kugadzira Mould yeBattery Casing

Mumusangano weShenzhen, timu yemainjiniya inoongorora kuenzaniswa kwakaoma kwe3D kwepurasitiki yakanyungudutswa ichiyerera ichipinda muchiumbwa, ichiratidza mukana wekuti simbi ipi neipi irege kuchekwa—kuona mberi kwedhijitari uku ndiko kunokosha pakuderedza mitengo yekugadzira ne40% mumisika yemabhatiri inokwikwidzana.

 

Munyika iri kushanduka nekukurumidza yemotokari dzemagetsi uye simba rinotakurika, chivharo chepurasitiki chebhatiri re lithium-ion chinoshamisa cheinjiniya yemazuva ano. Chinhu chakakosha chinovimbisa kusimba kwechimiro, chinopa kutarisirwa kwekupisa, uye chinochengetedza zvakanyanya. mitemo.

 

Ansix Tech, nyanzvi mune iyi nzvimbo, yakazvigadzira semutungamiri mukugadzira nekugadzira maforoma ekuisa majekiseni emhando yepamusoro emabhokisi ezvishandiso zvemabhatiri. Nekushandisa sainzi yezvinhu zvepamusoro uye dhizaini inotungamirwa nekufananidzira, kambani iyi yakavandudza maitiro anopa hunhu hwepamusoro uku ichideredza zvakanyanya mitengo yezvinhu kune vatengi, ichitarisana nekumanikidzwa kwakanyanya kwemitengo kwakataurwa muindasitiri yemabhatiri uko mitengo inogona kutungamira kubudirira kwemusika.

 

1 Rugwaro: Uzivi hweKugadzira Mould Inotyisa

Danho rekugadzira mold yebhatiri re lithium-ion ndipo panoiswa hwaro hwekubudirira—uye kuchengetedza mari. Kusiyana nemapurasitiki akajairika, macasing aya anoda pfungwa yekugadzira inoenzanisa zvinhu zvinokosheswa zvinopesana: anofanira kunge akareruka kuti awane simba rakawanda asi akasimba zvakakwana kuti adzivirirwe; anofanira kubvumira kutarisirwa kwakanaka kwekupisa asiwo kupa kudzivirira kwemagetsi.

 

Ansix Tech inotanga chirongwa chega chega nekuongorora kwakazara kweDesign for Manufacture (DFM). Ongororo iyi yekushandira pamwe chete, yakaitwa pamwe chete nechikwata cheinjiniya chemutengi, inoongorora kona yega yega yekudhirowa, ukobvu hwemadziro, uye kuiswa kwembabvu kuitira kuti chikamu chacho chigone kuumbwa zvakanaka uye zvisina matambudziko.

 

Pachirongwa chechangobva kuitwa chine bhatiri rakakura, rakadzika madziro, timu iyi yakashandisa ongororo yepamusoro yeCAE (Computer-Aided Engineering) kuti igadzirise zvikamu zvekuzadza nekutonhodza. Dhizaini iyi yaive nehurongwa hwe dual-gate hot runner kuti ive nechokwadi chekuti kuzadza kwakaringana munzvimbo yakakura, kudzivirira warpage uye kushushikana kwemukati kunogona kukanganisa kugadzikana kwechigadzirwa chekupedzisira.

 

2 Kusarudzwa Kwezvinhu: Sainzi Yekushanda Nehupfumi

Kusarudzwa kwepurasitiki resin kungangove sarudzo inonyanya kukosha pakushanda kwayo uye pamutengo wayo. Mainjiniya eAnsix Tech anoshanda sevanopa mazano pazvinhu, vachitungamira vatengi kubva pakushandisa zvinhu zvakawandisa uye kune mhinduro dzakangwara uye dzisingadhuri.

 

Mathermoplastic Anoshanda Nepamusoro: Pamashandisirwo anoda kunonoka kwemoto zvakanyanya uye kugadzikana kwekupisa—senge macasing ari pedyo nema cell ebhatiri—zvinhu zvakaita se polypropylene inodzivirira moto (PP) kana polyamide (PA) zvinowanzo tsanangurwa. Izvi zvinogona kusangana nezvinodiwa zvakasimba zvekuchengetedza zvakaita se UL 2596, iyo inoedza kudzivirira kupisa, dzimwe nguva ichiita zvakanaka kupfuura simbi nekugadzira layer yekudzivirira moto pachinzvimbo chekuendesa kupisa.

 

Mapurasitiki eUinjiniya eZvikamu zveMagadzirirwo: Kune zvikamu zvemagadzirirwo zvakaita sezvinodzivirira ma terminal kana mabracket emukati mukati me casing, ABS (Acrylonitrile Butadiene Styrene) chinhu chinowanzo sarudzwa. Kusimba kwayo kwakanaka, kugadzikana kwakanaka, uye nyore kugadzira zvinoita kuti ive sarudzo yakavimbika uye isingadhuri.

 

Kubatsira Kwakareruka: Kuchinja kwehunyanzvi kubva kusimbi dzechinyakare kuenda kuinjiniyaMapurasitiki eD inopa mabhenefiti makuru emutengo. Muenzaniso unoshamisa itireyi yebhatiri yePP-GF (Glass-Filled Polypropylene) ine majekiseni matanhatu ekugadzira mota huru. Mhinduro iyi yakadzikisa huremu ne10% uye yakadzikisa mutengo ne10% zvichienzaniswa nedhizaini yesimbi yakaenzana, zvichiratidza mabhenefiti anooneka ehupfumi ekusarudza zvinhu zvehunyanzvi.

 

Tafura: Zvinhu Zvakajairika zvePurasitiki zveLithium-ion Battery Casing Components

 

3 Kubva paInternet kusvika paFiziki: Kugadzira Prototyping uye Kusimbiswa kweDhizaini

Asati azvipira kushandisa maturusi akaomarara, Ansix Tech inosimbisa dhizaini kuburikidza neprototyping nekukurumidza. Mapuroteni eSLA akadhindwa ne3D kana machined eCNC anobvumira vatengi kuita bvunzo dzechimiro, kukodzera, uye kushanda zvakanaka pachikamu chemuviri. Danho iri rakakosha pakusimbisa kuungana nemasero ebhatiri, maconnector, uye ma cooling plates, zvichibata kupindira kusingaonekwe mumodhi yedhijitari.

 

Maitiro aya ekudzivirira matambudziko uye anodhura mushure mekunge mold yagadzirwa. Sekumwe kuongorora kwakakosha kwekugadzirwa kwemabhatiri eEV, kugona kuita bvunzo dzepamhepo uye "kukundikana nekukurumidza" munzvimbo yedhijitari kwakakosha kudzivirira kudzokororwa kwekuvaka/kuyedza/kurasa/kudzokorora kunoparadza kukura kwechinyakare.

 

4 Kuumbwa Kwemagadzirirwo Akanaka: Masisitimu Akakosha Mukugadzira Mold

Chiumbwa chekupedzisira muchina wakaoma umo sisitimu yega yega inoita basa rakakosha mumhando yepamusoro uye kushanda zvakanaka.

 

Sisitimu Yekugadzika: Pamabhokisi emabhatiri, Ansix Tech inowanzo shandisa masisitimu ekupisa anomhanyisa. Masisitimu aya anochengetedza purasitiki yakanyungudutswa mukati memold, zvichibvisa sprues dzakasimba uye dzinomhanyisa. Izvi zvinoderedza marara ezvinhu—zvichichengetedza mari zvakananga—uye zvinobvumira kugadzirwa kwakachena uye otomatiki. Nzvimbo yegedhi inoongororwa zvakanyatsonaka kuburikidza ne mold flow simulation kuti ive nechokwadi chekuti kuzadza kwakaringana uye kuderedza mitsetse yeweld inooneka.

 

Sisitimu Yokutonhodza (Kudzora Tembiricha): Kutonhodza kwakanaka kwakakosha pakuderedza nguva yekufamba kwemhepo uye kudzora mativi. Ansix Tech inogadzira nzira dzekutonhodza dzinoenderana nemaitiro chaiwo enzvimbo yemukati memhepo. Iyi nzira itsva, yakasimbiswa nekushandisa thermal simulation, inoita kuti kupisa kubviswe zvakaenzana, zvichiita kuti nguva yekufamba kwemhepo ikurumidze uye zvikamu zvidzikire.

 

Kuburitsa Maburi uye Kuburitsa Maburi: Zvichienderana nemaitiro emabhokisi ebhatiri anowanzo dhonzwa zvakadzama, sisitimu yekuburitsa maburi yakasimba uye ine nhanho dzakawanda inokosha. Magadzirirwo eAnsix anosanganisira mapini eejector, maoko, uye zvikwidziridzo zvakagadzirwa nemaoko kuti ive nechokwadi chekuti chikamu chakapfava chinoburitswa zvakanaka uye nguva dzose pasina kukanganisa. Kuburitsa maburi kwakakodzera kwakakoshawo kudzivirira misungo yemhepo uye mavanga ekutsva, izvo zvinoguma nezvikamu zvisina kunaka uye kurasikirwa nemugumisiro.

 

5 Kugadzira Chishandiso: Matambudziko uye Mafambiro Ebasa Mukugadzira Mold

Rwendo kubva pabhuroko resimbi yepamusoro-soro kuenda kune yakapedzwa, yakakwenenzverwa humbowo hweinjiniya chaiyo. Ansix Tech inosarudza simbi dzisina ngura dzakadai seP20, H13, kana S136 zvichienderana nehuwandu hwekugadzirwa uye zvinhu zvepurasitiki. Kune mapurojekiti ebhatiri ane huwandu hwakawanda anoda kukwenenzverwa kwepamusoro-soro uye kuramba ngura, simbi dzakasimba dzepamusoro-soro ndidzo dzakajairika.

 

Basa rekugadzira rinobatanidza tekinoroji yemazuva ano:

 

Kugadzira Machining Asina Kunaka: Michina mikuru yeCNC inobvisa zvinhu zvakawanda nekukurumidza.

 

Kurapa Kupisa: Simbi yacho inoomeswa kuti iwane kusimba kwepakati uye kugara kwenguva refu pamusoro.

 

Kugadzira Machining Nemazvo: Kugadzira CNC milling nemagetsi (EDM) zvinogadzira nzvimbo dzekupedzisira dzine maburi akarurama.

 

Kupukuta & Kugadzira Magadzirirwo: Nyanzvi dzebasa dzinopukuta nemaoko nzvimbo dzakakosha pagirazi kana kuisa magadzirirwo akasarudzwa kuti dzivanze mitsetse yekuyerera kana kuti dzibatisise.

 

Kuungana uye Kuedza: Zvinhu zvese—masiraidhi, ma lifters, mitsetse yekutonhodza, uye masisitimu e ejector—zvinounganidzwa. Ongororo yekutanga inoitwa kuti ionekwe saizi yacho zvichienderana neCAD model isati yapinzwa purasitiki yekutanga.

 

Dambudziko guru pakugadzira maforoma aya kugadzira mbabvu dzakadzika, dzakatetepa dzinowanzo shandiswa kuti chimiro chirambe chakasimba mumatireyi ebhatiri. Izvi zvinoda nzira dzakagadzirwa dzekudzivirira kutsauka kwezvishandiso uye kuona kuti madziro acho akakora zvakaenzana, chinhu chakakosha pakusimbisa simba rezvikamu uye kudzikira kunotarisirwa panguva yekutonhora.

 

6 Maitiro Ekuumba: Kubva Pakupeta Kusvika Pachikamu Chapedzwa

Kana mold yasimbiswa uye yaiswa muchina wekuisa jekiseni une toni yakawanda, chikamu chekugadzira chinotanga. Kune zvikamu zvebhatiri, kugadzikana kwemaitiro hakugone kutaurirana. Mainjiniya eAnsix Tech vanogadzira hwindo rekugadzira rakasimba—seti yezvikamu zvinosanganisira tembiricha, kumanikidzwa, kumhanya kwekuisa jekiseni, uye nguva yekutonhodza—izvo zvinopa zvikamu zvinoenderana, zvisina zvikanganiso.

 

Kugadzirisa mashandiro kunotarisa zvakanyanya pakushanda zvakanaka. Matekiniki akaita seScientific Molding anogadzira ma profiles chaiwo ekumanikidza kuti chikamu chacho chisanyanya kushushikana. Kuderedza nguva yekutenderera kunyangwe nemasekonzi mashoma kunoshandura zviuru zvemadhora zvakachengetwa panguva yekugadzira. Uyezve, nekuvandudza maitiro acho kuti ashandise simba shoma rinodiwa rekumanikidza uye kumanikidzwa kwejekiseni, kushandiswa kwesimba kunoderedzwa zvakanyanya, zvichideredza simba rekushandisa kabhoni uye mari yekushandisa.

 

7 Kuve nechokwadi chekuti zvinhu zvakakwana: Kudzora Hunhu uye Kukurumidza Kutumira

Kuvimbiswa kwemhando yepamusoro kunowanikwa mukati memaitiro ese eAnsix Tech. Kuongororwa mukati memaitiro kunotarisa zviyero zvakakosha. Kuti zviongororwe zvekupedzisira, michina yekuyera yakabatana (CMM) uye 3D scanners zvinoshandiswa kuona kuti chikamu chacho chinoenderana zvakakwana nedhijitari master.

 

Chikamu chikuru chepfungwa inokosha yeAnsix Tech kuzvipira kwayo kukutumira nekukurumidza asi kwakavimbika. Izvi zvinoitwa kuburikidza nekugadzirisa zvinhu zvakafanana—kugadzira zvinhu zvakasiyana-siyana, kutenga, uye kugadzira—uye network yakadzika yekutumira zvinhu zvechinyakare. Zviumbwa zvekupedzisira uye mienzaniso yekugadzira zvinoputirwa nekungwarira kukuru, uchishandisa mhinduro dzakavharirwa uye dzakavharirwa nematanda kudzivirira nzvimbo dzakanyatsonaka panguva yekutumira zvinhu kunze kwenyika.

 

8 Mhedziso: Kukosha kweUinjiniya muChikamu Chese

Mumakwikwi ekugadzira mabhatiri e lithium-ion, uko sendi yega yega pa watt-awa imwe neimwe inoverengwa, kusarudza mubatsiri wemuchina wekugadzira isarudzo ine musoro. Ansix Tech inozvisiyanisa nekuona mold kwete sechinhu chinotengeswa, asi sechishandiso chikuru chekukosha kwekugadzira.

 

Kubva pachikamu chekutanga cheDFM chinoita kuti zvive nyore kuungana kusvika pakusarudza chinhu chakakosha, uye kubva pakugadzira nzira yekutonhodza inoshanda zvakanyanya kusvika pakugadzirisa kutenderera kwejekiseni, chiito chega chega chinotorwa nechinangwa zviviri: kugadzira bhokisi rebhatiri risina matambudziko, rinoshanda zvakanyanya uye kuve nechokwadi chekuti rinogadzirwa nemutengo wakaderera unogoneka kune mutengi. Nekuziva kuenzana uku pakati pekunyatsorongeka uye kuchengetedza mari, Ansix Tech haingogadziri maforoma chete; inovaka mukana wekukwikwidzana kune vagadziri vanopa simba remangwana redu rine magetsi.

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neLithium-ion battery tool casing mold set, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti muite zviroto zvenyu, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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