Mold na kwalkwali babur

Mold na kwalkwali babur

Ciki Ansix Aikin Fasaha Mai Kyau na Mold na Babur

A cikin duniyar kayan kariya masu matuƙar gasa, kwalkwali babur yana tsaye a matsayin babban haɗin injiniyan aminci da ƙirar mabukaci. Ga masana'antun, sauya kwalkwali daga ra'ayi zuwa samar da kayayyaki da yawa yana gabatar da ƙalubalen injiniya mai girma, daidaito mai buƙata, ƙwarewar kayan aiki, da mafita masu ƙirƙira. Ansix Tech, jagora a cikin gyaran allurar rigakafi mai ci gaba, ita ce a sahun gaba wajen magance waɗannan matsalolin masu sarkakiya. Kamfanin kwanan nan ya kammala wani babban aiki don tsara da ƙera ƙirar samarwa don sabon kwalkwali mai inganci, yana nuna cikakkiyar hanyar da aka inganta farashi daga samfurin dijital zuwa ɓangaren da aka bayar. Wannan aikin ya nuna yadda injiniyan dabaru a kowane mataki - daga kimiyyar kayan aiki da kwaikwayon kwarara zuwa injinan daidaitacce da haɓaka tsari - zai iya samar da samfura masu kyau yayin da yake sarrafa farashi.

 

Gidauniyar: Zane da Tsarin Samfurin Dijital

Aikin ya fara ne da ƙirar kwalkwali na abokin ciniki mai siffar 3D, siffar da ke ɗauke da lanƙwasa masu sarkakiya na iska, hanyoyin iska masu haɗawa, da kuma kauri mai mahimmanci a bango mai mahimmanci. Mataki na farko na Ansix Tech shine cikakken bita na Tsarin Masana'antu (DFM). Duk da cewa daidaitattun duba DFM don kusurwoyin zane, kauri bango iri ɗaya, da ƙirar haƙarƙari suna da mahimmanci, ƙungiyar ta fahimci cewa waɗannan ƙa'idodi marasa motsi ba za su iya yin hasashen yanayin motsi na filastik mai narkewa ba.

 

Don cike wannan gibin, injiniyoyi sun yi amfani da ingantaccen nazarin Moldflow, suna ƙirƙirar kwaikwayon motsi na Alluran Ƙwararren ƘwararrenWannan wurin gwaji na kama-da-wane yana da matuƙar muhimmanci ga wani ɓangare mai girma da rikitarwa kamar harsashin kwalkwali. Binciken ya yi hasashen lahani kamar layukan walda a wuraren da ke da matuƙar damuwa, alamun nutsewa a kan sassa masu kauri, kuma, mafi mahimmanci, warpage saboda rashin daidaiton sanyaya da raguwar aiki. Ta hanyar gano waɗannan matsalolin ta hanyar dijital, Ansix Tech ta yi aiki tare da abokin ciniki don yin gyare-gyare masu sauƙi na geometry kafin a yanke kowane ƙarfe, ta hanyar guje wa sake fasalin mold da jinkiri mai tsada.

 

Babban Aikin: Zaɓin Kayan Dabaru

Zaɓar kayan filastik wani muhimmin abu ne da ke tabbatar da ingancin kwalkwali, farashi, da kuma iya kera shi. Don wannan aikin, buƙatun sun kasance masu tsauri: ƙarfin tasiri mai yawa, kyakkyawan ƙarewar saman fenti, da kuma kyakkyawan sauƙin kwarara don cike babban mold mai sirara.

 

Injiniyoyin Ansix Tech sun tantance wasu sinadarai masu ci gaba na injiniya. Manyan abubuwan da aka yi la'akari da su sun haɗa da:

 

Ƙirga: Kayayyakin da suka ƙunshi ƙarfe kamar Polyamide (PA6, PA66) suna ba da juriya da ƙarfi ga sinadarai amma suna da ƙarfi sosai, wanda hakan ke ƙara haɗarin warpage.

 

Masu Gyaran Tasiri: Kayan aiki kamar ABS (Acrylonitrile Butadiene Styrene), duk da cewa ba su da tsari kuma suna da ƙarfi sosai, ana iya ƙara su da ƙari don samun ingantaccen tasirin.

 

Yanayin Sarrafawa: Narkewar da aka ba da shawarar kayan da kuma Yanayin zafin jiki na Mouldtagogi masu ƙarfi suna tasiri kai tsaye kan lokacin zagayowar da kuma yawan amfani da makamashi.

 

Bayan bincike, an zaɓi haɗin ABS mai tasiri mai yawa, wanda aka gyara. Wannan kayan ya samar da daidaito mafi kyau: daidaiton girma na polymer mai amorphous don rage warpage, tare da tauri da ake buƙata don takardar shaidar aminci, duk yayin da suke ba da halaye masu kyau na kwararar ruwa ga ƙirar mai rikitarwa.

 

Sarkakiyar Koyon: Ƙirƙirar Ƙwayoyin Halitta da Kera su

Tsarin kwalkwali da kansa babban aikin injiniya ne na injiniya. Tsarinsa yana magance ƙalubalen musamman na yanayin samfurin.

 

Cin Nasara Kan Kalubalen Geometric

Zurfin jan kwalkwali da kuma yankewar ciki (don maƙullan iska da wuraren shiga ido) yana sa ba zai yiwu a fitar da shi da wani abu mai sauƙi mai faranti biyu ba. Ansix Tech ta aiwatar da tsarin (juyawar mold). A cikin wannan ƙira, saman kwalkwali na waje yana samuwa ne a gefen motsi na mold. Bayan buɗewa, ɓangaren yana tsayawa a gefen motsi sannan a fitar da shi. Wannan hanyar sau da yawa tana samar da kyakkyawan ƙarewa a saman mahimmanci na gefen A (na waje) kuma tana ba da damar dabarun gating mafi inganci.

 

Don ƙirƙirar ƙananan ramuka, ƙirar ta ƙunshi wasu dabaru masu inganci:

 

Zane-zanen Ramin Mold na Gaba: Don yankewa a gaban kwalkwali (yankin visor), an yi amfani da zane-zanen rami. Waɗannan su ne fil masu kusurwa waɗanda ke tuƙa zane-zanen a cikin rabin mold ɗin da ke tsaye, suna ja da baya yayin da mold ɗin ke buɗewa don share yankewa ba tare da barin layukan rabuwa a saman da ake gani ba.

 

Tsarin Lifting da Kusurwa: An yi amfani da na'urorin ɗagawa da kuma fil masu kusurwa waɗanda ke motsawa a kusurwa, suna 'yantar da ɓangaren yayin fitar da shi.

 

Kimiyyar Sanyaya da Fitar da Kaya

 

Ganin cewa sanyaya ta kai kashi 50-70% na jimlar lokacin zagayowar allurar, inganta ta yana da matuƙar muhimmanci don sarrafa farashi. Ansix Tech ta tsara tsarin tashar sanyaya mai tsari wanda ke bin tsarin 3D na ramin kwalkwali. Idan aka kwatanta da hanyoyin da aka haƙa madaidaiciya, wannan ƙirar tana tabbatar da ƙarin cire zafi iri ɗaya, wanda ke haifar da saurin lokacin zagayowar, rage yaɗuwar zafi, da kuma ingantaccen daidaiton sassan. Injiniyoyi sun ƙididdige yawan kwararar ruwa da kyau don tabbatar da kwararar ruwa mai rikitarwa a cikin tashoshin, wanda yake da mahimmanci don ingantaccen canja wurin zafi.

 

Tsarin fitar da iska ga babban ɓangare mai zurfi kamar kwalkwali yana buƙatar tsari mai kyau don guje wa karkacewa ko lalacewa. Ansix Tech ta yi amfani da tsarin fitar da iska mai maki da yawa tare da silinda mai. Wannan tsarin yana tabbatar da cewa an yi amfani da ƙarfi mai daidaito a duk faɗin yankin yayin rushewa.

 

Daidaito a Karfe da Inji

Ga tushen mold da kuma abubuwan da aka saka a cikin rami, an zaɓi ƙarfen P20 mai tauri saboda kyawun injinsa, kyawun gogewa, da kuma daidaiton tauri. An yi amfani da injin CNC mai inganci sosai sannan aka yi amfani da shi sosai wajen gogewa da hannu don cimma kyakkyawan #A1 (madubi) mara aibi, wanda hakan ya kawar da duk wani irin yanayi da zai iya canzawa zuwa saman kwalkwali.

 

Teburin da ke ƙasa ya taƙaita manyan ƙalubalen fasaha da kuma ingantattun hanyoyin magance matsalar da Ansix Tech ta fuskanta a aikin gyaran kwalkwali:

Daga Ƙwai zuwa Samfura: Inganta Tsarin Aiki da Tabbatar da Inganci

Da aka sanya mold ɗin a cikin injin ƙera allura mai girman tan, an mayar da hankali kan ingantawa. Ta amfani da hanyar inganta sigogi masu ƙarfi na matakai biyu, injiniyoyi sun fara kafa saitin tushe don samar da sassa masu karɓuwa, sannan aka gyara sigogi kamar matsin lamba na marufi, lokacin sanyaya, da zafin narkewa don nemo mafi kwanciyar hankali, babu lahani. Wannan hanyar kimiyya tana rage dogaro da gwaji da kuskure, tana adana kayan aiki da lokaci.

 

Babban ɓangare na shawarar Ansix Tech game da ƙimar kasuwa shine rage farashin kowane ɓangare. Bayan rage lokacin zagayowar, wannan ya haɗa da:

 

Gudanar da Makamashi: Kulawa da inganta amfani da matsi na baya da kuma na'urar dumama don rage yawan jan kuzari daga juyawa da dumama sukurori.

 

Inganta Lokacin Aiki: Aiwatar da dabarun SMED (Musayar Minti Ɗaya ta Ƙarfin Motsa Jiki) don rage lokutan canza mold. A cikin wani lamari da aka rubuta, aiwatar da SMED ya rage lokacin saitawa da kashi 53%, yana adana mintuna 750 na samarwa kowane wata.

 

An saka tsarin kula da inganci a ko'ina. Binciken farko na kasidar ya yi amfani da Injinan Aunawa na Coordinate (CMM) don tabbatar da ma'auni masu mahimmanci idan aka kwatanta da tsarin CAD. A lokacin samarwa, tsarin kula da kididdiga (SPC) yana lura da mahimman sigogi, kuma ana duba sassan lokaci-lokaci don auna nauyi, kauri bango (ta hanyar gwajin ultrasonic), da lahani na gani. Wannan hanyar da bayanai ke jagoranta ta tabbatar da cewa kowace harsashin kwalkwali ta cika ƙa'idodi masu tsauri.

 

Kammalawa: Isar da Aminci da Daraja

Nasarar da aka samu wajen samar da kayan kwalliyar kwalkwali ta nuna falsafar Ansix Tech ta cikakken tsari. Kamfanin ba wai kawai yana ƙera kayan aiki ba ne; yana samar da ingantaccen tsarin samarwa. Ta hanyar saka hannun jari a cikin kwaikwayon farko, ƙirar kayan kwalliya mai ƙirƙira, da injiniyan tsarin kimiyya, Ansix Tech yana ba wa abokan ciniki fiye da kayan kwalliya—yana samar da aminci, saurin zuwa kasuwa, da kuma ƙarancin kuɗin mallaka.

 

"A gare mu, injiniyan daraja ba wai kawai yana da alaƙa da rage farashi ba ne," in ji wani shugaban aikin Ansix Tech. "Yana da alaƙa da amfani da ƙwarewar fasaha mai zurfi a kowane fanni na yanke shawara - kimiyyar kayan aiki, yanayin ruwa, ƙirar injiniya, da kuma yanayin zafi - don gina inganci da ƙarfi a cikin samfurin tun daga farko. Manufarmu ita ce mu sa abokan cinikinmu su ƙara yin gasa ta hanyar tabbatar da cewa ƙirar su tana samar da kayayyaki masu inganci da farashi mai kyau, daga farkon harbi zuwa na miliyan ɗaya."

 

A cikin masana'antar da daidaito, aminci, da farashi ke da alaƙa ba tare da rabuwa ba, hanyar Ansix Tech ta nuna cewa mafi girman tanadi galibi ana samunsa ba a cikin kayayyaki masu rahusa ko injina masu sauri ba, amma a cikin amfani da ƙa'idodin injiniya masu wayo da haɗin kai a duk tsawon lokacin masana'antu. Kwalkwali na babur da ke kan layin samarwa ba wai kawai samfurin filastik da ƙarfe ba ne, amma shaida ce ta ingantaccen ƙwarewar masana'antu.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi mold na kwalkwali na babur, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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