Sarrafa PEI ta musamman

Sarrafa PEI ta musamman

 

Ingancin Injiniya: Yadda Ansix Tech Masters PEI don Rage Farashi da Haɓaka Inganci

Shenzhen, China – A cikin duniyar kera filastik mai inganci wanda ke da tsari mai kyau, ikon canza ra'ayoyi masu wahala zuwa samfuran da za a iya dogara da su, waɗanda za su iya zama masu amfani ga kasuwanci yana bayyana jagorancin masana'antu. Tsawon kusan shekaru talatin, Ansix Tech ta ƙirƙiri wani yanki na musamman ta hanyar ƙwarewa a cikin wannan sana'a mai inganci, musamman a cikin sarrafa kayan polymer na zamani kamar Polyetherimide (PEI). Aikinsu akan ayyuka tun daga encapsulation na semiconductor zuwa manyan sandunan yanka da za a iya sake amfani da su yana nuna babban ƙa'ida: injiniya mai zurfi, idan aka yi amfani da shi tare da hangen nesa na gaba ɗaya, shine kayan aiki mafi ƙarfi don rage farashi.

 

Kamfanin Ansix Tech, wanda ke aiki daga cibiyoyin samarwa guda huɗu a faɗin China da Vietnam, yana kula da yanayin muhalli na injunan ƙera allura sama da 260 da kuma ƙungiyar masu ƙira sama da 200. Duk da haka, wannan sikelin ya zama na biyu ga falsafar su ta haɗakar kirkire-kirkire. Ta hanyar sarrafa dukkan sarkar darajar - daga kimiyyar kayan aiki da kwaikwayon dijital zuwa ƙera mold da samarwa ta atomatik - Ansix Tech ta kawar da rashin inganci da sassaucin da aka saba gani a cikin sarkar samar da kayayyaki da aka raba. Sakamakon alƙawari ne mai ƙarfi ga abokan ciniki: abubuwan da suka dace da mafi girman ƙa'idodi na aiki da aminci, wanda aka kawo a farashi mai kyau.

 

Amfanin Fasaha na Ansix: Sarkar Darajar Haɗaɗɗiya

Tsarin Ansix Tech yana wargaza shingen gargajiya tsakanin ƙira, kayan aiki, da samarwa. Wannan haɗin gwiwar fasaha shine ginshiƙin ikonsu na tabbatar da inganci da kuma kula da farashi.

 

Tebur: Sarkar Darajar Fasaha ta Ansix da aka Haɗa da Tsarin Gargajiya

Gilashin Ƙirƙira: Kimiyyar Kayan Aiki da Zane don Ƙirƙirar Ma'aikata (DFM)

Tafiyar wani babban kayan aikin PEI a Ansix Tech ta fara ne da zaɓin kayan aiki na dabaru. PEI, wanda aka fi sani da ULTEM® a fannin kasuwanci, wani nau'in thermoplastic ne da aka zaɓa don yanayi mai tsauri. Yana ba da ƙarfi na musamman, zafin amfani mai ci gaba har zuwa 170°C, juriyar harshen wuta, da juriya ga maimaita tsaftacewa - wanda hakan ya sa ya dace da aikace-aikacen likita, jiragen sama, motoci, da kuma masu amfani da kayayyaki masu tsada. Ƙwarewar Ansix Tech ba wai kawai ta ƙayyade matakin PEI ba ne, har ma da zaɓar madaidaicin tsari - kamar jerin 1000 marasa inganci don kammala saman ko maki cike da gilashi don ƙarin tauri - wanda ya cika buƙatun aiki a mafi ƙarancin farashi mai araha.

 

Da aka ayyana kayan, sai aka mayar da hankali kan Tsarin Kera don Ƙirƙirar Kayayyaki (DFM). A nan, an ƙera tsarin sarrafa farashi zuwa DNA na samfurin. Injiniyoyin Ansix Tech suna nazarin yanayin ɓangaren don kawar da rikitarwa mara amfani, tabbatar da kauri bango iri ɗaya don sanyaya daidai, da kuma haɗa kusurwoyin daftarin don sauƙin fitarwa. Wannan tsarin ƙira na gaba yana hana kurakurai na asali waɗanda ke haifar da ɓarna, jinkirin zagayowar, ko lalacewar mold yayin samarwa.

 

Babban ginshiƙin wannan mataki shine Ci gaba da Binciken Gudun Mold (MFA). Ta amfani da software kamar Autodesk Moldflow, injiniyoyi suna ƙirƙirar tagwayen dijital na Alluran Ƙwararren Ƙwararrencess. Wannan kwaikwayon yana annabta yadda narkewar zafin jiki mai yawa (340-415°C) zai cika ramin, yana gano lahani kamar tarkon iska, layin walda, ko wuraren da ke da matsanancin matsin lamba kafin a yanke duk wani ƙarfe. "Kwaikwayon ya bayyana wuraren da jinkirin kwarara zai iya haifar da lahani a saman," in ji David Chen, Injiniyan Kwaikwayo a Ansix Tech. "Ta hanyar daidaita wuraren ƙofa da tsarin tashoshin sanyaya ta hanyar dijital, mun kawar da haɗari... kafin mu ɗauki alhakin kera". Wannan ingantaccen tabbatarwa ta kama-da-wane shine farkon kuma mafi mahimmancin layin kariya daga tsada da jinkiri na sake fasalin mold na zahiri.

 

Kayan Aiki Masu Daidaito: Gina Zuciyar Tsarin

Modling shine injin ƙera allurar, kuma ga kayan da ke da zafi sosai, kamar PEI, ƙira da gininsa suna da matuƙar muhimmanci. Sashen kera mold na Ansix Tech, bayan ya gina sama da saitin mold 30,000, ya ɗauki kayan aiki a matsayin jari na dogon lokaci a fannin ingantaccen samarwa.

 

Tebur: Muhimman fannoni na Injiniyan Mold na Daidaito don PEI a Ansix Tech

Gudanar da Tsarin: Rage Manyan Polymers Masu Aiki

Sarrafa PEI wani tsari ne mai sarkakiya wanda ke ɗauke da ma'auni masu tsauri. Injiniyoyin aiwatar da Ansix Tech ƙwararru ne wajen daidaita wannan polymer mai aiki mai girma, suna sarrafa manyan ƙalubalensa ta hanyar ka'idoji masu kyau da injunan daidaito.

 

Da farko, ba za a iya yin sulhu a kan sarrafa danshi ba. PEI yana da hygroscopic, kuma duk wani danshi da ya rage yana tururi yayin allura, yana haifar da alamun splashing (tsirrai na azurfa) da kuma lalacewar hydrolytic wanda ke raunana sashin. Ansix Tech ta aiwatar da tsauraran ka'idojin bushewa, resin yin burodi a 150°C na tsawon awanni 4 don cimma yawan danshi ƙasa da 0.02%.

 

Na biyu, tagar sarrafa zafin jiki mai zafi tana buƙatar na'urorin allura masu daidaitaccen tsarin sarrafa zafi mai ɗorewa. Injinan suna da ganga da sukurori na musamman waɗanda za su iya kiyaye yanayin zafi sama da 400°C ba tare da wuraren zafi da ke haifar da lalacewa ba. Bugu da ƙari, ɗanko mai narkewa na PEI yana buƙatar matsin lamba mai yawa na allura (sanduna 700-1500), yana buƙatar ƙirar mold mai ƙarfi da isasshen ƙarfin matsewa don hana walƙiya.

 

Neman inganci ba ya tsayawa. Ta hanyar dabarun inganta tsari kamar Tsarin Gwaje-gwaje (DOE), injiniyoyi suna gyara kowane canji: bayanan saurin allura don cikewa da sauri sannan su cika da kyau, suna riƙe matsin lamba da lokaci don rama raguwar raguwa ba tare da haifar da damuwa ba, kuma sama da duka, inganta yanayin sanyaya wanda ya ƙunshi har zuwa kashi 80% na zagayowar. Aiwatar da su na sanyaya yanayi yana da matuƙar muhimmanci a nan, yana kai hari kai tsaye ga mafi girman ɓangaren lokacin zagayowar don rage farashin kowane ɓangare.

 

Garkuwar Inganci: Tabbatarwa daga Resin zuwa Jigilar Kaya

An aiwatar da jajircewar Ansix Tech ga aminci ta hanyar tsarin kula da inganci mai matakai da yawa, wanda aka ba da takardar shaida ta IATF 16949 don motoci, ISO 13485 don na'urorin likitanci, da ISO 9001. Kula da inganci ba dubawa na ƙarshe bane amma falsafa ce da aka haɗa a duk lokacin samarwa.

 

Yana farawa da duba resin PEI da aka yi amfani da shi a ciki. A lokacin samarwa, ana amfani da Kula da Tsarin Ƙididdiga (SPC), tare da na'urori masu auna firikwensin da ke sa ido kan mahimman sigogi - zafin narkewa, matsin lamba a cikin rami, da lokacin zagayowar - a ainihin lokaci. Wannan yana ƙirƙirar sawun yatsa na dijital don kowane hoto, wanda ke ba da damar gano duk wani karkacewa daga taga tsarin da aka kafa nan take.

 

Samfurin farko da na lokaci-lokaci ya ƙunshi cikakken bincike: Injinan Aunawa Masu Daidaito (CMMs) suna tabbatar da daidaiton girma zuwa ga juriya mai ƙarfi kamar ±0.002mm; duba gani a ƙarƙashin hasken da aka sarrafa yana gano kurakuran saman; kuma gwaje-gwajen aiki (kamar duba sandunan yanka don warpage ta hanyar birgima su a kan saman lebur) suna tabbatar da aiki. Wannan hanyar da bayanai ke jagoranta ta rage ƙimar lahani zuwa kusan 0.5%, kusan kawar da ɓarna da sake yin aiki masu tsada ga abokan ciniki.

 

A Taƙaice: Tsarin Tsari don Rage Farashi

Ga Ansix Tech, rage farashi ba wai game da rage farashi ba ne; wani fanni ne na injiniya mai cikakken tsari wanda ake amfani da shi a duk tsawon lokacin samfurin. Dabarunsu suna ƙirƙirar tanadi mai yawa wanda ke ba wa abokan ciniki damar samun fa'ida mai kyau a gasa.

 

Tebur: Tsarin Inganta Farashi Mai Fuskoki Daban-daban na Ansix Tech

 

Dabaru na Musamman na Ingantawa Sakamakon da Aka Saba da Ajiyewa na Abokin Ciniki

Inganta Kayan Aiki Haɗawa na musamman, amfani da kayan cikawa na injiniya, sarrafa harbi daidai, rage ma'auni/nauyi ta hanyar DFM. Rage farashin kayan aiki 5-18%; har zuwa 20% rage nauyi a cikin ƙirar bango mai sirara.

Tsarin Aiki & Inganci Sanyaya mai tsari, sarrafa kansa ta atomatik, saitin ƙira na kimiyya, injunan servo-electric masu amfani da makamashi. Rage lokacin zagayowar kashi 20-30%; ƙarancin amfani da makamashi kashi 30%; yawan amfani da kayan aiki.

Kayan aiki & Babban Jari DFM don sauƙaƙe haɗuwa, ƙirar mold mai sassauƙa, kulawa ta rigakafi don tsawaita tsawon lokacin mold. Rage lokacin haɗuwa 40%; Rage farashin kayan aiki/sufuri 30-50%; rage lokacin aiki.

Tsarin kwaikwayo mai inganci da yawan amfanin ƙasa, SPC mai aiki, sa ido kan lokaci, da tsarin bin diddigin lahani. Rage ƙimar lahani daga ~3% zuwa 0.5%; ƙarancin sake yin aiki da tarkace 60-70%.

Misali mai kyau shine aikinsu na kamfanin kera motocin lantarki ZEEKR akan na'urar riƙe hannun hannu. Ta hanyar ƙira da haɓaka tsari, Ansix Tech ta samar da kayan aiki masu inganci waɗanda suka cika dukkan ƙa'idodin aiki da kyau yayin da suke rage farashin samarwa sosai. Hakazalika, ga babban kayan aikin OEM na tsakiyar motar, tsarinsu na cikakke ya sami babban raguwar farashin kayan aiki ba tare da yin watsi da ƙa'idodi masu tsauri ba.

 

Kammalawa: Haɗin gwiwa da aka ƙera don Ƙima

A cikin kasuwar duniya inda saurin kirkire-kirkire da matsin lamba na farashi ke ƙara ƙaruwa, Ansix Tech tana wakiltar wani tsari na haɗin gwiwar masana'antu. Tare da fiye da shekaru 28 na ƙwarewa da kuma fayil ɗin da ya shafi kera motoci, likitanci, semiconductor, da na'urorin lantarki na masu amfani, suna ba da fiye da ƙarfin masana'antu - suna ba da tabbaci.

 

Ta hanyar ƙwarewa a cikin rawar kimiyya mai rikitarwa, kayan aiki na daidaito, da inganta tsari, musamman ga masu ƙalubalantar polymers kamar PEI, Ansix Tech tana gabatar da wani muhimmin tsari mai ƙima: aminci mai ƙarfi da kuma ingantaccen tanadin farashi. Suna canza sarkakiyar da ke tattare da robobi masu aiki mai girma zuwa tushen fa'idar gasa ga abokan cinikinsu, suna tabbatar da cewa mafi girman inganci kuma zai iya zama mafi inganci idan aka yi la'akari da shi da hankali, haɗin kai, da ƙwarewa mai zurfi.

 

"Rage farashi ba wai kawai batun tattaunawa kan farashin kayayyaki ba ne," in ji babban jami'in gudanarwa Zhang Feng. "Wannan batun zabar karfe da ya dace don tsawaita tsawon lokacin da aka yi amfani da shi wajen yin kwalta, tsara tsarin sanyaya da ke rage lokacin zagayowar, da kuma aiwatar da tsarin kula da inganci wanda ke kawar da sharar gida. Manufarmu ita ce gina aminci da daraja a cikin kowane bangare da muke samarwa."

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi sarrafa PEI na musamman, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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