Gutunganya PEI byihariye

Gutunganya PEI byihariye

 

Ingufu z'Ubwubatsi: Uburyo Ansix Ishuri rya Tech Masters PEI rizagabanya ibiciro no kuzamura ireme

Shenzhen, Ubushinwa – Mu isi ikoresha pulasitiki neza cyane, ubushobozi bwo guhindura ibitekerezo bikomeye bikavamo ibicuruzwa byizewe kandi bifite akamaro mu bucuruzi ni bwo bugena ubuyobozi bw’inganda. Mu myaka igera kuri mirongo itatu, Ansix Tech imaze kwibanda kuri ubu bukorikori bukomeye, cyane cyane mu gutunganya polymer zigezweho nka Polyetherimide (PEI). Imirimo yabo ku mishinga itandukanye kuva kuri semiconductor encapsulation kugeza ku biti by’igiciro cyo hejuru bishobora kongera gukoreshwa igaragaza ihame ry’ingenzi: ubuhanga buhanitse, iyo bukoreshejwe mu kureba kure, ni bwo buryo bukomeye bwo kugabanya ikiguzi.

 

Ikorera mu bice bine by'umusaruro hirya no hino mu Bushinwa na Vietnam, Ansix Tech icunga urusobe rw'imashini zisaga 260 zikora inshinge hamwe n'itsinda ry'abashushanya barenga 200. Nyamara, uru rugero ni urw'ingenzi kuri filozofiya yabo yo guhanga udushya twinshi. Mu kugenzura uruhererekane rw'agaciro rwose—kuva ku bumenyi bw'ibikoresho no kwigana ikoranabuhanga kugeza ku gukora ibumba no gukora imashini mu buryo bwikora—Ansix Tech ikuraho imikorere mibi n'ibibazo bisanzwe ku miyoboro y'ibikoresho yacitsemo ibice. Ingaruka ni isezerano rikomeye ku bakiriya: ibice byujuje ibisabwa cyane. amahame y'imikorere n'ubwizerwe, byatanzwe ku giciro cyiza cyane.

 

Akamaro k'ikoranabuhanga rya Ansix: Uruhererekane rw'agaciro gahuriweho

Uburyo bwa Ansix Tech bukuraho inzitizi zisanzwe ziri hagati y’igishushanyo mbonera, ibikoresho, n’umusaruro. Uru rwego rw’ikoranabuhanga ruhuriweho ni inkingi ikomeye y’ubushobozi bwabo bwo kwemeza ibiciro by’ubuziranenge n’igenzura.

 

Imbonerahamwe: Uruhererekane rw'agaciro rwa Ansix Tech ugereranije n'icyitegererezo gakondo

Icyerekezo cy'udushya: Ubumenyi bw'ibikoresho n'igishushanyo mbonera cy'uburyo bwo gukora (DFM)

Urugendo rw'igice cya PEI gifite imikorere myiza muri Ansix Tech rutangirana no guhitamo ibikoresho by'ingenzi. PEI, izwi ku bucuruzi nka ULTEM®, ni thermoplastic idahinduka yatoranijwe mu bidukikije bikomeye. Itanga imbaraga zidasanzwe, ubushyuhe buhoraho bugera kuri 170°C, idashobora gushyuha umuriro, kandi irwanya gukira burundu—ibi bigatuma iba nziza cyane mu buvuzi, mu kirere, mu modoka, no mu bikoresho by'igiciro. Ubuhanga bwa Ansix Tech ntibushingiye gusa ku kugena urwego rwa PEI, ahubwo bushingiye no guhitamo uburyo nyabwo—nk'uruhererekane rwa 1000 rudasubiwemo kugira ngo rugire irangi ryiza cyangwa urwego rwuzuyemo ikirahure kugira ngo rukomere—rwujuje ibisabwa mu mikorere ku giciro gito cyane.

 

Iyo ibikoresho bisobanuwe, hibandwa ku Gushushanya ku Gutunganya (DFM). Aha, kugenzura ikiguzi bishyirwa muri ADN y'icyo gicuruzwa. Injeniyeri za Ansix Tech zisesengura imiterere y'ibice kugira ngo zikureho ingorane zidakenewe, zirebe ko ubugari bw'urukuta bungana kugira ngo bukonje neza, kandi zishyiremo inguni zihagije kugira ngo byoroshye gusohora. Ubu buryo bwo gushushanya bwihuse burinda inenge z'ibanze zitera kwangirika kw'ibisigazwa, kuzenguruka buhoro, cyangwa kwangirika kw'ibihumyo mu gihe cyo gukora.

 

Ishingiro ry'iki cyiciro ni isesengura ry'umuyoboro w'amazi rigezweho (MFA). Bakoresheje porogaramu nka Autodesk Moldflow, injeniyeri zikora impanga y'ikoranabuhanga ya Inyongeramusarurocess. Iyi simulation iteganya uburyo ubushyuhe bwinshi (340-415°C) bushobora gushonga mu mwobo, bikagaragaza inenge zishobora kubaho nko gucukura umwuka, imiyoboro yo gusudira, cyangwa ahantu hafite imbaraga nyinshi zo gukata mbere yuko icyuma gicibwa. "Iyi simulation yagaragaje ahantu hashobora gutera inenge ku buso," nk'uko David Chen, Injeniyeri wa Simulation muri Ansix Tech abivuga. "Mu guhindura aho irembo riherereye no gukonjesha imiyoboro y'amashanyarazi mu buryo bw'ikoranabuhanga, twakuyeho ibyago ... mbere yo kwiyemeza gukora". Iyi sisitemu yo kugenzura ikoranabuhanga ni yo nzira yabo ya mbere kandi ikomeye yo kwirinda ikiguzi kinini n'itinda ry'ivumbura ry'ibumba.

 

Gukoresha Ibikoresho By'Ubuhanga: Kubaka Ishingiro ry'Ibikorwa

Iyi fu ni moteri yo gukoresha mu gushushanya, kandi ku bikoresho bishyuha cyane nka PEI, imiterere n'inyubako byayo ni ingenzi cyane. Ishami rya Ansix Tech rikora ifumbire, ryubatse amaseti arenga 30.000 y'ifumbire, rifata ibikoresho nk'ishoramari ry'igihe kirekire mu kunoza umusaruro.

 

Imbonerahamwe: Ibintu by'ingenzi mu buhanga bwo gutunganya ibumba neza muri PEI muri Ansix Tech

Gusobanukirwa neza inzira: Gutunganya polymeri zikora neza

Uburyo bwo gutunganya PEI ni ubwoko bugoye bw'ibipimo bikabije. Abahanga mu gutunganya imikorere ba Ansix Tech ni inzobere mu kurwanya iyi polima ifite imikorere yo hejuru, bahangana n'ibibazo by'ingenzi byayo binyuze mu buryo bunoze n'imashini zikora neza.

 

Ubwa mbere, kugenzura ubushuhe ntibishobora kuganirwaho. PEI ni hygroscopic, kandi ubushuhe ubwo aribwo bwose busigaye buhinduka umwuka mu gihe cyo gutera, bigatera ibimenyetso bya splay (imirongo y'ifeza) no kwangirika kw'amazi bigatuma igice kidakora neza. Ansix Tech ishyira mu bikorwa amabwiriza akomeye yo kumisha, guteka resin kuri 150°C mu gihe kirenga amasaha 4 kugira ngo haboneke ubushuhe buri munsi ya 0.02%.

 

Icya kabiri, idirishya ritunganya ubushyuhe bwinshi risaba ibikoresho byo guteramo inshinge bifite uburyo bwo kugenzura ubushyuhe buhamye kandi buhamye. Imashini zifite utubari n'amapine byabugenewe bishobora kubungabunga ubushyuhe buri hejuru ya 400°C nta hantu hashyushye hatuma habaho kwangirika. Byongeye kandi, ubushyuhe bwinshi bwa PEI busaba umuvuduko mwinshi wo guteramo inshinge (700-1500 bar), bisaba imiterere ikomeye y'ibimera n'imbaraga zihagije zo gufunga kugira ngo hirindwe ubushyuhe.

 

Gushaka imikorere myiza ni ingenzi cyane. Binyuze mu buryo bwo kunoza imikorere nka Design of Experiments (DOE), injeniyeri zitunganya buri kintu cyose: umuvuduko w’ingufu kugira ngo wuzure vuba hanyuma zigapakirwa neza, zigafata umuvuduko n’igihe kugira ngo zisubize igabanuka ry’umuvuduko zidatera stress, kandi ikirenze byose, zinoza icyiciro cyo gukonjesha kigera kuri 80% by’uruhererekane rw’uruhererekane. Gushyira mu bikorwa uburyo bwo gukonjesha bujyanye n’igihe ni ingenzi cyane hano, biganisha ku gice kinini cy’uruhererekane rw’uruhererekane kugira ngo bigabanye ikiguzi kuri buri gice.

 

Ingamba z'Ubuziranenge: Ingwate kuva kuri Resin kugeza ku Kohereza

Ubushake bwa Ansix Tech mu kugendera ku mahame y’ubuyobozi bushyirwa mu bikorwa binyuze mu buryo bw’imicungire y’ubuziranenge bw’ibice byinshi, bwemejwe na IATF 16949 ku modoka, ISO 13485 ku bikoresho by’ubuvuzi, na ISO 9001. Kugenzura ubuziranenge si igenzura rya nyuma ahubwo ni filozofiya ihuriweho mu ikorwa ry’ibicuruzwa.

 

Bitangirana no kugenzura irangi rya PEI risanzwe. Mu gihe cyo gukora, hakoreshwa uburyo bwo kugenzura imikorere y’ibarurishamibare (SPC), aho ibikoresho bigenzura ibipimo by’ingenzi—ubushyuhe bw’ishonge, umuvuduko w’aho ibintu biherereye, igihe cy’izunguruka—mu gihe nyacyo. Ibi bitanga ikimenyetso cy’urutoki kuri buri foto, bigatuma hamenyekana ako kanya ko hari ikintu cyose cyahindutse mu gihe cyagenwe.

 

Ingingo ya mbere n'ingero z'igihe runaka zikubiyemo igenzura ryimbitse: Imashini zipima (CMMs) zemeza ko ingano y'ibipimo ari nziza ku buryo bungana na ± 0.002mm; kugenzura amaso hakoreshejwe urumuri rugenzurwa bipima inenge zo ku buso; kandi ibizamini by'imikorere (nk'uko bigenzura uduti two gukata udupira tw'imashini kugira ngo tumenyekane neza ukoresheje utwuma duto) bigenzura imikorere. Ubu buryo bushingiye ku makuru bwagabanyije igipimo cy'inenge kugeza kuri 0.5%, bikuraho burundu ibisigazwa bihenze kandi bigasubiramo ibikorwa ku bakiriya.

 

Ingingo y'ingenzi: Gahunda ihamye yo kugabanya ikiguzi

Kuri Ansix Tech, kugabanya ikiguzi ntabwo ari ukugabanya amafaranga; ni ubuhanga busesuye bukoreshwa mu buzima bwose bw'ibicuruzwa. Ingamba zabo zituma habaho kuzigama kw'ibicuruzwa birushaho kwiyongera, bigatuma abakiriya bagira amahirwe yo guhangana burundu.

 

Imbonerahamwe: Uburyo bwo kunoza ibiciro bwa Ansix Tech mu buryo butandukanye

 

Ingamba zihariye zo gukoresha uburyo bwo kunoza umusaruro n'uburyo abakiriya bazigama

Gutunganya ibikoresho Kuvanga ibikoresho mu buryo bwihariye, gukoresha ibikoresho by'ikoranabuhanga, kugenzura neza amasasu, kugabanya uburemere/uburemere binyuze muri DFM. Kugabanya 5-18% by'ikiguzi cy'ibikoresho; kugabanya uburemere kugeza kuri 20% mu bishushanyo mbonera by'inkuta nto.

Uburyo n'imikorere myiza Gukonjesha mu buryo busanzwe, gukora ikoranabuhanga rya roboti, gushyiraho ibumba mu buryo bwa siyansi, imashini zikoresha servo-electric zikoresha ingufu nke. Kugabanuka kwa 20-30% mu gihe cy'urugendo; 30% by'ingufu zikoreshwa; ikoreshwa ry'ibikoresho byinshi.

Gukoresha ibikoresho n'imari ya DFM kugira ngo byorohereze guteranya ibikoresho, imiterere y'ibihumyo, kubungabunga ibikoresho kugira ngo byongere igihe cyo gukora ibikoresho. Igihe cyo guteranya ibikoresho kigabanukaho 40%; ikiguzi cyo gutwara ibikoresho/ibikoresho kigabanukaho 30-50%; igihe cyo gukora ibikoresho kigabanukaho 10-15%.

Igishushanyo mbonera gishingiye ku bwiza n'umusaruro, SPC iri mu nzira, uburyo bwo gukurikirana mu gihe nyacyo, na sisitemu zo gukurikirana. Kugabanuka kw'ibipimo by'ubusembwa kuva kuri ~3% kugeza kuri 0.5%; kugabanya 60-70% ku gusubiramo no gusimbuza.

Urugero rufatika ni akazi bakoze ku ruganda rukora imodoka zikoresha amashanyarazi rwa ZEEKR kuri konsole yo ku ruhande rw'inyuma. Binyuze mu gushushanya no kunoza imikorere, Ansix Tech yatanze igice cy'agaciro cyujuje ibisabwa byose mu mikorere no mu bwiza, ariko ikagabanya cyane ikiguzi cyo gukora. Mu buryo nk'ubwo, ku modoka nini ya OEM, uburyo bwabo bwo gukora bwagabanyije cyane ikiguzi cy'igice hatabayeho kubangamira ibisabwa bikomeye by'ubuziranenge.

 

Umwanzuro: Ubufatanye bwateguwe ku bw'agaciro

Mu isoko mpuzamahanga aho umuvuduko w'udushya n'igitutu cy'ibiciro bikomeza kwiyongera, Ansix Tech ihagarariye icyitegererezo cy'ubufatanye mu nganda. Bafite uburambe bw'imyaka irenga 28 n'ibindi bikoresho birimo imodoka, ubuvuzi, semiconductor, n'ibikoresho by'ikoranabuhanga bikoreshwa n'abantu, batanga ibirenze ubushobozi bwo gukora gusa—batanga icyizere.

 

Mu kumenya ubuhanga buhambaye bw'ubumenyi bw'ibikoresho, gukoresha ibikoresho neza, no kunoza imikorere, cyane cyane kuri polymers zikomeye nka PEI, Ansix Tech itanga agaciro gakomeye: kwizerwa ku buryo budasubirwaho no kuzigama amafaranga mu buryo bufatika. Bahindura uburyo bworoshye bwo gukoresha pulasitiki zikora neza mu isoko ry'inyungu ku bakiriya babo, bigaragaza ko ubwiza bwo hejuru bushobora no kuba buhendutse cyane iyo bukoreshejwe ubwenge, guhuza, n'ubuhanga bwimbitse.

 

"Kugabanya ikiguzi si ukuganira ku biciro by'ibikoresho gusa," asoza umuyobozi mukuru Zhang Feng. "Ni uguhitamo icyuma gikwiye kugira ngo cyongere igihe cyo gukora ibumba, gushushanya uburyo bwo gukonjesha bugabanya igihe cyo gukora, no gushyira mu bikorwa igenzura ry'ubuziranenge rikuraho imyanda. Intego yacu ni ukubaka icyizere n'agaciro muri buri gice dukora".

 

 

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye no gutunganya PEI, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu buryo bw'impamo, tuguhe intsinzi zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo guhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru wacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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