Ayyukan Kayan Aiki da Kayan Aiki na POK
Ayyukan Kayan Aiki da Kayan Aiki na POK
Ingantaccen Injiniya: Yadda ake yi Ansix Aikin POK na Tech ya Sake fasalta Masana'antu Masu Daidaito
Daga Ra'ayi Zuwa Abokin Ciniki: Symphony na Kimiyya da Daidaito
A cikin duniyar gasa ta masana'antu masu daidaito, inda riba ke da ƙarfi kuma buƙatun aiki ba su da iyaka, wata hanyar juyin juya hali tana ɗaukar salo. Ansix Tech ta sanya kanta a sahun gaba a wannan canjin tare da aikin POK Materials & Components Services, wani shiri mai cikakken tsari wanda ke sake fasalta inganci daga matakin ƙwayoyin halitta zuwa tashar isar da kayayyaki. Ta hanyar ƙwarewa a dukkan sarkar masana'antu - daga ci gaban kimiyyar zaɓin abu zuwa sarkakiyar Tsarin Motsa Jiki da inganta tsarin aiki—Ansix Tech ba wai kawai tana samar da sassa ba ne; darajar injiniya ce, tana rage farashi ga abokan ciniki yayin da take samar da aminci mai ƙarfi.
Wannan labarin ya yi nazari kan tafiya mai zurfi, mai matakai da yawa na ƙirƙirar abubuwan da ke da inganci tare da Polyketone (POK), yana nuna yadda ƙwarewar Ansix Tech a masana'antar ke canza wani polymer mai ban sha'awa zuwa fa'idar gasa ga abokin ciniki.
Gidauniyar: Dalilin da yasa POK ke Canza Wasanni
A tsakiyar aikin Ansix Tech akwai Polyketone (POK), wani injinin injiniya wanda ke wakiltar ci gaba a kimiyyar kayan abu. Ba kamar robobi na gargajiya ba, ana haɗa POK daga carbon monoxide (CO) da olefins kamar ethylene da propylene, wanda wani ɓangare yana amfani da iskar gas mai dumama yanayi a cikin samarwa. Wannan labarin asali na musamman yana ƙarfafa kaddarorinsa na musamman, wanda hakan ya sa ya zama zaɓi mai kyau ga muhalli ba tare da yin sakaci da aiki ba.
Tsarin fasahar POK abin mamaki ne. Yana da juriyar lalacewa sau 14 fiye da POM (acetal) kuma yana ba da juriyar tasiri fiye da ninki biyu na robobi na injiniya kamar nailan da PBT. Waɗannan kaddarorin, tare da juriyar sinadarai masu ban mamaki - musamman ga hydrolysis - da kuma yanayin zafi mai ƙarfi daga -40°C zuwa 190°C, sun sa ya zama mafi dacewa don aikace-aikace masu wahala a cikin motoci, kayan lantarki na masu amfani, da injunan masana'antu.
Tsarin Fasaha na Ansix: Tsarin Aiki Mai Sauƙi Don Kammalawa
Mataki na 1: Tsarin Haɗin gwiwa da Tsarin Samfura
Tsarin yana farawa tun kafin kayan da aka narke su taɓa mold. Ansix Tech tana shiga cikin tsarin ƙira na haɗin gwiwa tare da abokan ciniki, suna mai da hankali kan Tsarin Kera don Masana'antu (DFM). Injiniyoyi suna nazarin yanayin ɓangaren don gano ƙalubalen masana'antu masu yuwuwa - kamar sassan da ke da kauri waɗanda zasu iya haifar da alamun nutsewa ko fasaloli masu rikitarwa waɗanda zasu iya hana fitar da mold. Wannan bincike mai zurfi yana samun tallafi daga software mai kyau na kwaikwayon kwararar mold. Waɗannan kayan aikin dijital suna annabta yadda kayan POK zai cika ramin mold, yana bawa injiniyoyi damar inganta wuraren ƙofa, tsarin gudu, da shimfidar sanyaya ta hanyar amfani da na'urar. Wannan matakin yana kawar da gwaji da kuskure masu tsada, yana tabbatar da cewa an tsara mold ɗin daidai lokacin farko don inganci da inganci.
Don yin samfurin samfuri, Ansix Tech tana amfani da fasahohi kamar masana'antu. Bugawa ta 3D don samar da samfuran aiki cikin sauri. Wannan yana ba da damar tabbatar da tsari, dacewa, da aiki, wanda ke sauƙaƙa maimaita ƙira cikin sauri. Kamar yadda aka gani a wasu sassan masana'antu na ci gaba, wannan saurin aiki yayin ƙirƙirar samfur yana da mahimmanci don matse zagayowar ci gaba da isa kasuwa da sauri.
Mataki na 2: Tsarin Ƙirƙira da Ƙirƙira Mai Ci Gaba
Modulation shine zuciyar ƙera allura, kuma ga kayan aiki masu inganci kamar POK, ƙirarsa tana da matuƙar muhimmanci. Ƙwarewar Ansix Tech ta haskaka a nan, tana mai da hankali kan muhimman fannoni da dama:
Zaɓin Karfe: Ƙwayoyin POK suna buƙatar ƙarfe masu ƙarfi, masu tauri waɗanda zasu iya jure zafin sarrafa kayan da yanayin gogewa ba tare da lalacewa da wuri ba.
Tsarin Sanyaya Juyin Juya Hali: Babban sabon abu shine haɗa hanyoyin sanyaya masu tsari. Ba kamar hanyoyin da aka haƙa kai tsaye na gargajiya ba, waɗannan an buga su ta hanyar 3D don bin ainihin yanayin ramin ɓangaren. Wannan yana haifar da cire zafi iri ɗaya da inganci, yana rage lokutan zagayowar sosai - babban abin da ke haifar da farashin kowane ɓangare. Nazarin shari'o'i ya nuna cewa irin wannan ci gaba na sarrafa zafi na iya rage lokutan zagayowar da sama da kashi 30%, wanda ke ƙara yawan fitarwa da riba ta yau da kullun kai tsaye.
Ƙofar da Fitar da Kaya: An tsara ƙirar ƙofar allurar (inda kayan ke shiga ramin) da tsarin fitar da kaya sosai don tabbatar da cikawa mai kyau ba tare da lahani ba da kuma cire sassa masu laushi da inganci.
Mataki na 3: Tsarin Gyaran Daidaito
Da cikakken tsari na mold, mayar da hankali kan tsarin ƙera shi da kansa. Sarrafa POK yana gabatar da ƙalubale na musamman: babban wurin narkewar sa yana buƙatar ingantaccen sarrafa zafi, kuma ƙarancin ɗankonsa yana buƙatar daidaitaccen saurin allura da matsin lamba don cike siraran bango ba tare da haifar da damuwa ba.
Ansix Tech tana amfani da ƙa'idodin Scientific Molding, wata hanya da ke amfani da bayanai inda ake auna, adanawa, da kuma sarrafa kowane canji - daga zafin narkewa da matsin lamba na allura zuwa lokacin sanyaya -. Wannan hanyar tana canza ƙira daga fasaha zuwa kimiyya mai maimaitawa. Masu fasaha na tsari suna amfani da kayan aiki kamar Tsarin Gwaje-gwaje (DOE) don kafa "girke-girke" mai ƙarfi, wanda aka inganta don kowane ɓangare, yana tabbatar da daidaito a cikin miliyoyin zagayowar.
Manufar ita ce a samar da tsari mai dorewa wanda ke samar da sassa iri ɗaya a kowane lokaci, wanda ke ba da gudummawa kai tsaye ga jajircewar kamfanin ga aminci. Wannan kwanciyar hankali yana rage tarkace, yana rage amfani da makamashi, kuma yana tabbatar da cewa kowace kayan da aka kawo ta cika ƙa'idar iri ɗaya.
Mataki na 4: Inganta Tsarin don Daraja
Bayan yin aiki yadda ya kamata, Ansix Tech ta himmatu wajen inganta shi da kuma inganta shi ta hanyar rage farashi. A nan ne aka cika alkawarinsu na ƙimar abokin ciniki ta hanyar ingantawa guda biyu a jere:
Rage Nauyi: Ta hanyar inganta yanayin ƙasa a matakin ƙira da zaɓin kayan aiki, ana iya rage sassa ba tare da rage ƙarfi ba. Wannan muhimmin abin da ke haifar da ƙima a masana'antu kamar motoci da na'urorin robot, inda raguwar nauyi ke haifar da ingantaccen amfani da makamashi da aiki. Misali, wani kamfani ya sami raguwar nauyin sassan robot da kashi 70% ta hanyar dabarun ƙira da kayan aiki na zamani, wanda ke inganta rayuwar batir da sauƙin amfani kai tsaye.
Rage Farashi: Farashin hare-haren Ansix Tech a kowane mataki:
Ingancin Kayan Aiki: Inganta ƙirar sassa da tsarin ƙera don amfani da ƙaramin adadin POK da ake buƙata.
Ingancin Tsarin Aiki: Inganta yawan amfanin ƙasa da rage lokacin zagayowar ta hanyar ingantaccen ƙira da sarrafa tsari.
Ingancin Aiki: Rage amfani da makamashi, da kuma aikin hannu ta hanyar sarrafa kansa da kuma ƙira mai wayo.
Mataki na 5: Inganci da Tabbatarwa Mara Tasiri
Kula da inganci ba dubawa ta ƙarshe ba ce, amma ɗabi'a ce da aka haɗa a duk tsawon tsarin Ansix Tech. Yana farawa da Binciken Mataki na Farko (FAI), inda kowane girma na aikin samarwa na farko an tabbatar da shi sosai bisa ga tsarin CAD. Don ci gaba da samarwa, jadawalin Kula da Tsarin Kididdiga (SPC) yana lura da mahimman girma a ainihin lokaci, yana kama duk wani motsi na tsari kafin ya kai ga sassan da ba su dace ba.
Kayan aikin aunawa na zamani, gami da Injinan aunawa na Coordinate (CMMs) da na'urorin daukar hoto na gani, suna samar da daidaiton matakin micron a cikin aunawa. Bugu da ƙari, gwajin aiki - kwaikwayon nauyin kayan aiki, motsi, ko fallasa muhalli na ainihin ɓangaren - yana tabbatar da cewa aiki ya dace da alƙawarin da ke kan zane. Wannan tsarin QC mai matakai da yawa shine ginshiƙin jajircewar Ansix Tech ga aminci, yana ba abokan ciniki cikakken kwarin gwiwa ga sarkar samar da kayayyaki.
Mataki na 6: Jigilar Kayayyaki Mara Kyau & Isarwa Mai Sauri
Hanya ta ƙarshe a cikin sarkar darajar ita ce samun cikakkiyar hanya zuwa layin samarwa na abokin ciniki akan lokaci. Ansix Tech ta fahimci cewa jinkirin masana'antu na iya zama bala'i. Gudanar da ayyukansu yana tabbatar da isar da kayayyaki cikin sauƙi daga samarwa zuwa marufi zuwa jigilar kaya. Ana tattara kayan aikin ta amfani da mafita na musamman, kariya don hana duk wani lalacewa a cikin jigilar kaya. Ta hanyar amfani da haɗin gwiwar dabaru masu ƙarfi da tsarin bin diddigin lokaci-lokaci, Ansix Tech tana ba da isarwa mai inganci, cikin sauri, tana rufe hanyar da aka tsara don zama mafita mai cikakken tsari, mara wahala ga abokan cinikin su.
Kammalawa: Haɗin gwiwa da aka ƙera don Nan gaba
Aikin POK Materials & Components Services ya fi bayar da masana'antu; shaida ce ga falsafar Ansix Tech. Ta hanyar sarrafawa da kuma kammala kowane canji daga sinadaran polymer zuwa isarwa na ƙarshe, suna isar da fiye da abubuwan da aka haɗa—suna isar da tabbaci, inganci, da ƙimar da za a iya gani.
A wannan zamani da kirkire-kirkire da inganci da farashi suka fi muhimmanci, Ansix Tech tana ba da hanya bayyananniya ta gaba. Suna ƙarfafa abokan cinikinsu su yi amfani da kayan aiki masu inganci kamar POK ba a matsayin kuɗin da za a kashe ba, amma a matsayin jari mai wayo wanda ke rage jimillar farashin mallaka yayin da yake haɓaka aikin samfura. Wannan wata babbar alama ce ta yadda ƙwarewar fasaha mai zurfi, idan aka yi amfani da ita tare da mai da hankali kan abokin ciniki, za ta iya sake fasalta abin da zai yiwu a cikin kera kayayyaki daidai.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi Ayyukan Kayan Aiki da Kayan Aiki na POK, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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