Cov Khoom Siv thiab Cov Cheebtsam POK
Cov Khoom Siv thiab Cov Cheebtsam POK
Kev Ua Zoo Tshaj Plaws Hauv Engineering: Yuav Ua Li Cas Ansix Tech's POK Project Rov txhais dua qhov kev tsim khoom zoo
Los ntawm Lub Tswv Yim Mus Rau Tus Neeg Siv Khoom: Ib Zaj Nkauj ntawm Kev Tshawb Fawb thiab Kev Ntsuas Tseeb
Hauv lub ntiaj teb kev sib tw ntawm kev tsim khoom raug, qhov twg cov npoo tsis nruj thiab kev ua tau zoo tsis tu ncua, ib txoj hauv kev hloov pauv tshiab tab tom tshwm sim. Ansix Tech tau tso nws tus kheej rau pem hauv ntej ntawm qhov kev hloov pauv no nrog nws qhov project POK Materials & Components Services, ib qho kev pib ua tiav uas txhais dua qhov ua tau zoo los ntawm theem molecular mus rau qhov chaw xa khoom. Los ntawm kev tswj hwm tag nrho cov saw hlau tsim khoom - los ntawm kev tshawb fawb siab heev ntawm kev xaiv cov khoom siv mus rau qhov nyuaj ntawm Tsim pwm thiab kev ua kom zoo dua cov txheej txheem—Ansix Tech tsis yog tsuas yog tsim cov khoom xwb; nws yog tus nqi engineering, txiav cov nqi rau cov neeg siv khoom thaum muab kev ntseeg siab tsis muaj kev cuam tshuam.
Tsab xov xwm no nkag mus rau hauv txoj kev taug kev ntau theem ntawm kev tsim cov khoom ua tau zoo nrog Polyketone (POK), qhia txog yuav ua li cas Ansix Tech txoj kev txawj ntse hauv kev lag luam hloov pauv cov polymer cog lus mus rau hauv qhov zoo dua ntawm kev sib tw ntawm cov neeg siv khoom.
Lub Hauv Paus: Vim Li Cas POK Thiaj Li Hloov Kev Ua Si
Hauv plawv ntawm Ansix Tech qhov project yog Polyketone (POK), ib qho polymer engineering uas sawv cev rau kev dhia mus tom ntej hauv kev tshawb fawb txog khoom siv. Tsis zoo li cov yas ib txwm muaj, POK yog tsim los ntawm carbon monoxide (CO) thiab olefins xws li ethylene thiab propylene, ib feem siv cov pa roj av hauv nws cov khoom tsim tawm. Zaj dab neeg keeb kwm tshwj xeeb no txhawb nqa nws cov khoom zoo kawg nkaus, ua rau nws yog qhov kev xaiv zoo rau ib puag ncig yam tsis muaj kev cuam tshuam kev ua tau zoo.
POK cov qauv kev siv tshuab zoo kawg nkaus. Nws muaj kev tiv taus kev hnav ntau dua 14 npaug ntau dua li POM (acetal) thiab muaj kev tiv taus kev cuam tshuam ntau dua ob npaug ntawm cov yas engineering xws li nylon thiab PBT. Cov yam ntxwv no, ua ke nrog nws cov tshuaj lom neeg zoo heev - tshwj xeeb tshaj yog rau hydrolysis - thiab qhov kub ua haujlwm hnyav ntawm -40 ° C txog 190 ° C, ua rau nws zoo tagnrho rau kev siv hauv tsheb, khoom siv hluav taws xob, thiab tshuab kev lag luam.
Daim Ntawv Qhia Txog Ansix Tech: Ib Txoj Hauv Kev Ua Kom Zoo Tshaj Plaws
Theem 1: Kev Tsim Qauv Ua Ke & Prototyping
Cov txheej txheem pib ntev ua ntej cov khoom siv molten kov pwm. Ansix Tech koom nrog theem tsim qauv sib koom tes nrog cov neeg siv khoom, tsom mus rau Kev Tsim Khoom Siv Tau (DFM). Cov kws ua haujlwm tshuaj xyuas cov qauv geometry kom paub txog cov teeb meem tsim khoom - xws li cov ntu tuab uas yuav ua rau muaj cov cim dab dej lossis cov yam ntxwv nyuaj uas yuav cuam tshuam kev tawm. Qhov kev tshuaj xyuas ua ntej no tau txais kev txhawb nqa los ntawm cov software simulation pwm zoo heev. Cov cuab yeej digital no kwv yees seb cov khoom siv POK yuav sau cov pwm qhov, tso cai rau cov kws ua haujlwm kom zoo dua qhov chaw rooj vag, cov kab ke khiav, thiab cov qauv txias virtual. Kauj ruam no tshem tawm kev sim thiab yuam kev kim, xyuas kom meej tias pwm tau tsim thawj zaug rau kev ua haujlwm zoo thiab zoo.
Rau prototyping, Ansix Tech siv cov thev naus laus zis zoo li kev lag luam Kev Luam Ntawv 3D los tsim cov qauv ua haujlwm tau sai. Qhov no tso cai rau kev lees paub lub cev ntawm daim ntawv, haum, thiab kev ua haujlwm, pab txhawb kev tsim qauv sai. Raws li pom hauv lwm cov kev lag luam tsim khoom siab heev, qhov kev ua tau zoo no thaum lub sijhawm prototyping yog qhov tseem ceeb rau kev nias cov voj voog kev txhim kho thiab ncav cuag kev ua lag luam sai dua.
Theem 2: Tsim thiab Ua Pwm Qib Siab
Cov pwm yog lub plawv ntawm kev txhaj tshuaj molding, thiab rau cov khoom siv ua tau zoo xws li POK, nws txoj kev tsim yog qhov tseem ceeb heev. Ansix Tech txoj kev txawj ntse ci ntsa iab ntawm no, tsom mus rau ntau qhov tseem ceeb:
Kev Xaiv Hlau: Cov pwm rau POK xav tau cov hlau cuab yeej zoo, tawv uas tuaj yeem tiv taus qhov kub thiab txias ntawm cov khoom siv thiab qhov xwm txheej abrasive yam tsis muaj kev hnav ua ntej lub sijhawm.
Cov Txheej Txheem Txias Tshiab: Ib qho kev tsim kho tshiab loj yog kev koom ua ke ntawm cov kav dej txias conformal. Tsis zoo li cov kav dej ncaj nraim, cov no yog 3D-luam tawm los ua raws li cov duab ntawm qhov chaw. Qhov no ua rau muaj kev rho tawm cua sov zoo ib yam thiab ua haujlwm tau zoo, txo cov sijhawm voj voog - qhov tseem ceeb ntawm tus nqi ib feem. Cov kev tshawb fawb qhia tau hais tias kev tswj hwm cua sov zoo li no tuaj yeem txo cov sijhawm voj voog ntau dua 30%, ncaj qha txhawb nqa cov zis txhua hnub thiab kev ua lag luam.
Kev Ntsuas Qhov Rooj Thiab Kev Tawm Tawm Uas Tseeb: Kev tsim qauv ntawm lub qhov rooj txhaj tshuaj (qhov twg cov khoom nkag mus rau hauv qhov) thiab lub kaw lus tawm tawm tau npaj ua tib zoo kom ntseeg tau tias qhov kev sau zoo tshaj plaws yam tsis muaj qhov tsis zoo thiab kev tshem tawm cov khoom me me, txhim khu kev qha.
Theem 3: Cov Txheej Txheem Moulding Precision
Thaum lub pwm zoo meej npaj txhij lawm, qhov kev tsom mus rau cov txheej txheem molding nws tus kheej. Kev ua POK muaj cov teeb meem tshwj xeeb: nws qhov melting point siab xav tau kev tswj hwm thermal kom meej, thiab nws qhov viscosity qis xav tau kev txhaj tshuaj ceev thiab kev nyem kom zoo kom puv cov phab ntsa nyias yam tsis tsim kev ntxhov siab.
Ansix Tech siv cov ntsiab cai Scientific Molding, uas yog ib txoj kev siv cov ntaub ntawv los ntsuas txhua yam uas hloov pauv tau—txij li qhov kub thiab txias thiab lub siab txhaj tshuaj mus txog rau lub sijhawm txias—raug ntsuas, sau tseg, thiab tswj. Txoj hauv kev no hloov kev pwm los ntawm kev kos duab mus rau hauv kev tshawb fawb uas rov ua dua tau. Cov kws tshaj lij siv cov cuab yeej xws li Design of Experiments (DOE) los tsim kom muaj "daim ntawv qhia ua zaub mov" zoo thiab zoo rau txhua qhov, kom ntseeg tau tias muaj kev sib xws thoob plaws ntau lab lub voj voog.
Lub hom phiaj yog ib qho txheej txheem ruaj khov uas tsim cov khoom zoo sib xws txhua lub sijhawm, uas pab txhawb rau lub tuam txhab txoj kev cog lus rau kev ntseeg tau. Qhov kev ruaj khov no txo cov khoom pov tseg, txo kev siv hluav taws xob, thiab xyuas kom meej tias txhua yam khoom xa tuaj raws li tib tus qauv siab.
Theem 4: Kev Txhim Kho Kom Zoo Dua Rau Tus Nqi
Ntxiv rau kev ua ib feem kom raug, Ansix Tech mob siab rau kev ua kom nws zoo dua thiab siv nyiaj tsawg dua. Qhov no yog qhov uas lawv cov lus cog tseg ntawm tus nqi ntawm cov neeg siv khoom tau ua tiav tag nrho los ntawm ob txoj kev sib luag ntawm kev ua kom zoo dua qub:
Kev Txo Qhov Hnyav: Los ntawm kev ua kom zoo dua ntawm cov khoom siv hauv theem tsim thiab kev xaiv cov khoom siv, cov khoom sib xyaw tuaj yeem ua kom sib dua yam tsis muaj kev txo qis lub zog. Qhov no yog tus tsav tsheb tseem ceeb hauv kev lag luam xws li tsheb thiab robotics, qhov twg qhov hnyav txo qis ua rau muaj kev siv hluav taws xob zoo dua thiab kev ua tau zoo dua. Piv txwv li, ib lub tuam txhab tau ua tiav 70% txo qhov hnyav ntawm cov khoom siv robot los ntawm kev tsim qauv siab heev thiab cov tswv yim khoom siv, ncaj qha txhim kho lub roj teeb lub neej thiab kev ua haujlwm yooj yim.
Txo Nqi: Ansix Tech tawm tsam raug nqi ntawm txhua qib:
Kev Siv Khoom Siv Zoo: Kev txhim kho qhov tsim ntawm qhov chaw thiab cov txheej txheem molding kom siv qhov tsawg kawg nkaus ntawm POK xav tau.
Kev Ua Haujlwm Zoo: Ua kom muaj txiaj ntsig zoo tshaj plaws thiab txo lub sijhawm ua haujlwm los ntawm kev tsim pwm zoo tshaj plaws thiab kev tswj cov txheej txheem.
Kev Ua Haujlwm Zoo: Txo cov khoom pov tseg, kev siv zog, thiab kev ua haujlwm tes los ntawm kev siv tshuab thiab kev tsim cov txheej txheem ntse.
Theem 5: Kev Zoo thiab Kev Paub Tseeb Uas Tsis Muaj Kev Txom Nyem
Kev tswj xyuas zoo tsis yog kev tshuaj xyuas zaum kawg tab sis yog ib qho kev coj ncaj ncees uas tau muab faib thoob plaws hauv Ansix Tech cov txheej txheem. Nws pib nrog Kev Tshuaj Xyuas Khoom Siv Thawj Zaug (FAI), qhov twg txhua qhov ntev ntawm kev tsim khoom thawj zaug raug txheeb xyuas kom zoo nrog tus qauv CAD. Rau kev tsim khoom tas mus li, Cov Ntawv Qhia Txog Kev Tswj Xyuas Txheej Txheem (SPC) saib xyuas cov qhov ntev tseem ceeb hauv lub sijhawm tiag tiag, ntes txhua qhov kev hloov pauv ua ntej nws ua rau cov khoom tsis ua raws li.
Cov khoom siv ntsuas siab heev, suav nrog Cov Tshuab Ntsuas Sib Koom Tes (CMMs) thiab cov tshuab ntsuas pom kev, muab qhov tseeb ntawm qib micron hauv kev ntsuas. Ntxiv mus, kev sim ua haujlwm - ua piv txwv cov khoom thauj, kev txav mus los, lossis kev cuam tshuam ib puag ncig ntawm qhov chaw - lav tias kev ua tau zoo phim cov lus cog tseg ntawm daim duab kos. Lub moj khaum QC ntau txheej no yog lub hauv paus ntawm Ansix Tech txoj kev cog lus rau kev ntseeg siab, ua rau cov neeg siv khoom ntseeg siab rau lawv cov saw hlau.
Theem 6: Kev Thauj Khoom Uas Tsis Muaj Kev Cuam Tshuam & Kev Xa Khoom Sai
Qhov txuas kawg hauv cov saw hlau muaj nqis yog tau txais qhov zoo tshaj plaws rau cov kab ntau lawm ntawm tus neeg siv khoom raws sijhawm. Ansix Tech nkag siab tias kev ncua sijhawm tsim khoom tuaj yeem ua rau muaj kev puas tsuaj loj heev. Lawv txoj kev tswj hwm qhov project ua kom muaj kev sib txuas lus zoo los ntawm kev tsim khoom mus rau kev ntim khoom mus rau kev xa khoom. Cov khoom siv tau ntim khoom siv cov kev daws teeb meem tshwj xeeb, tiv thaiv kom tsis txhob muaj kev puas tsuaj thaum thauj mus los. Siv kev koom tes logistics muaj zog thiab cov txheej txheem taug qab lub sijhawm tiag tiag, Ansix Tech muab kev xa khoom sai thiab txhim khu kev qha, kaw lub voj voog ntawm kev pabcuam tsim los ua kev daws teeb meem dav dav, tsis muaj teeb meem rau lawv cov neeg siv khoom.
Xaus Lus: Kev Koom Tes Uas Tau Tsim Los Rau Yav Tom Ntej
Qhov project POK Materials & Components Services tsis yog tsuas yog kev tsim khoom xwb; nws yog ib qho pov thawj rau Ansix Tech lub tswv yim. Los ntawm kev tswj hwm thiab ua kom zoo dua txhua yam sib txawv los ntawm polymer chemistry mus rau qhov xa khoom kawg, lawv xa ntau dua li cov khoom sib xyaw - lawv xa kev ntseeg siab, kev ua haujlwm zoo, thiab tus nqi pom tseeb.
Nyob rau hauv lub caij nyoog uas kev tsim kho tshiab thiab kev siv nyiaj tsim nyog yog qhov tseem ceeb tshaj plaws, Ansix Tech muab txoj hauv kev meej rau pem hauv ntej. Lawv txhawb nqa lawv cov neeg siv khoom kom siv cov khoom zoo dua li POK tsis yog ua tus nqi them siab, tab sis ua kev nqis peev ntse uas tsav tsheb tag nrho cov nqi ntawm kev muaj thaum txhawb nqa kev ua tau zoo ntawm cov khoom. Nws yog ib qho kev qhia muaj zog ntawm qhov kev txawj ntse tob npaum li cas, thaum siv nrog kev tsom mus rau cov neeg siv khoom, tuaj yeem txhais dua qhov ua tau hauv kev tsim khoom raug.
Ansix Tech Co Ltd
Yog tias koj muaj tej phiaj xwm ntsig txog POK Materials & Components Services, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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