Murfin murfin waje na injin dafa shinkafa

Murfin murfin waje na injin dafa shinkafa

 

Ƙirƙirar Cikakkiyar Hanya: Ciki Ansix Babban Manufar Fasaha ta Gina Injin Girki na Zamani

Yadda Injiniyan Daidaito, Kimiyyar Kayan Aiki, da Ƙirƙirar Tsarin Aiki Ke Haɗuwa Don Siffanta Kayan Aikin Girki

SHENZHEN, China – A cikin masana'antar kayan aiki ta duniya, kayayyaki kaɗan ne ke da wahalar samu a ko'ina amma suna da wahala kamar injin girki mai tawali'u. Kayan aiki ne a cikin biliyoyin gidaje a duk duniya, murfin waje ya fi harsashi mai sauƙi; wani abu ne mai rikitarwa wanda dole ne ya kasance mai kyau, mai ɗorewa, mai jure zafi, amintacce don taɓawa, kuma mai rahusa don samarwa a cikin miliyoyin. Tafiya daga samfurin CAD na mai ƙira zuwa akwatin da aka samar da babu matsala, mai yawa labari ne na injiniyanci mai ci gaba, warware matsaloli marasa iyaka, da ƙirƙirar ƙima mai mahimmanci - wani labari ne da wani aiki da ƙwararren masanin gyaran allura Ansix Tech ya yi kwanan nan.

 

Wannan zurfin bincike ya binciki cikakken tsarin Ansix Tech na kera injin dafa shinkafa mai yawan gaske, wanda ke bayyana matakai masu kyau daga ra'ayi zuwa ingantaccen samar da kayayyaki. Ya bayyana yadda kamfanin ke amfani da shekaru da yawa na gogewa ta musamman ga masana'antu don ba wai kawai ya cika ƙa'idodi masu tsauri ba. ƙa'idodi amma don haɓaka ƙima ga abokan ciniki ta hanyar ƙira mai wayo, zaɓin kayan aiki, da inganta tsari.

 

Kashi na 1: Tsarin - Fahimtar Buƙata da Tsarin Samfurin

Bukatar Kasuwa da Ka'idojin Samfura: Abubuwan da Ba a Yi Muhawara Ba

Akwatin waje na injin dafa shinkafa na zamani wani ɓangare ne mai tsari sosai. Dole ne ya bi ƙa'idodin aminci na duniya (kamar UL, CE, CCC) don kayan lantarki, yana buƙatar takamaiman ƙimar ƙonewa na kayan (yawanci UL94 V-0) da juriya ga lalacewar zafi. A cikin kyau, yana buƙatar kammala saman mai sheƙi mai ƙarfi, wanda ba ya karce, sau da yawa a cikin fari ko baƙi, tare da babu lahani da za a iya gani kamar alamun nutsewa, layin walda, ko warpage. A tsarin gini, dole ne ya ƙunshi kayan ciki cikin aminci, ya samar da wuraren hawa masu ƙarfi, kuma sau da yawa yana haɗa fasaloli kamar madauri, maɓallan maɓalli, da buɗewar iska ta tururi ba tare da rage ƙarfi ba.

 

"Kasuwar yau ba ta da gafara," in ji Li Wei, Babban Manajan Ayyuka a Ansix Tech. "Katin shine babban haɗin gwiwa tsakanin mai amfani da samfurin. Dole ne ya zama mai daraja, amintacce, kuma a samar da shi akan farashi wanda zai ba da damar samfurin ƙarshe ya zama mai gasa. Aikinmu shine ƙirƙirar ƙirar da ke ba da damar dukkan ukun."

 

Tsarin Samfura & Tabbatar da Dijital: DFM Crucible

Kafin a yanke gram ɗaya na ƙarfe, ƙungiyar injiniya ta Ansix Tech za ta shiga cikin wani tsari mai zurfi na Tsarin Masana'antu (DFM). Ga akwatin girkin shinkafa—babban ɓangare mai sirara—wannan yana da matuƙar muhimmanci.

 

Binciken Guduwar Mold (DFMA): Ta amfani da software na kwaikwayo na zamani (kamar Moldflow ko Moldex3D), injiniyoyi suna ƙirƙirar tagwayen mold na dijital. Suna yin nazari:

 

Tsarin Cikowa: Tabbatar da daidaiton kwararar ruwa don guje wa tarkon iska da kuma yawan matsin lamba a kan filastik.

 

Hasashen Layin Walda da Gudanar da shi: Gano inda gaba da gaba na kwararar ruwa suka haɗu da kuma sake sanya ƙofofi ko daidaita kauri na bango don motsa waɗannan wuraren rauni zuwa wurare marasa mahimmanci.

 

Binciken Lokacin Sanyaya & Yaƙi: Kwaikwayon tsarin sanyaya don hangowa da kawar da matsin lamba na zafi da ke haifar da karkacewar sassa - babban abin damuwa ga babban akwati mai kama da lebur wanda dole ne ya kasance daidai.

 

Wurin Ƙofar da Nau'i: A ɓangaren kwalliya, wurin ƙofa cin amana ne. Ansix Tech yawanci yana zaɓar ƙofar jirgin ruwa (rami) ko ƙofar da aka sanya a saman ciki da ba a iya gani, wanda ke tabbatar da cewa an cire ta atomatik kuma an gama ta da kyau.

 

Wannan matakin samfurin dijital sau da yawa yana haifar da martani mai amfani ga abokin ciniki, yana ba da shawarar gyare-gyare masu sauƙi na ƙira - ƙara ƙananan zane (yawanci 1-2°) don fitarwa, daidaita kauri bango (mafi dacewa tsakanin 2.0-2.5mm don daidaita ƙarfi da lokacin zagayowar), da kuma haɗa haƙarƙari don ƙarfafa tsarin ba tare da ƙara nauyi ba.

 

Kashi na 2: Zuciyar Kayan Aiki - Zaɓar Roba

Zaɓin kayan aiki shine ginshiƙin aiki da farashi. Ga kayan girki na shinkafa, ma'aunin masana'antu shine ABS mai juriya ga zafi (Acrylonitrile Butadiene Styrene) ko PP (Polypropylene) masu irin wannan halaye.

 

Zaɓin da Dalilin da Ya Kamata a Yi Amfani da shi a Kamfanin Ansix Tech:

 

ABS mai zafi sosai (misali, ABS AF-312 na LG Chemical ko PA-756 na Chi Mei):

 

Haɗaɗɗen abu: Terpolymer inda acrylonitrile ke ba da juriya ga sinadarai da kwanciyar hankali na zafi, butadiene yana ba da ƙarfi da ƙarfi na tasiri, kuma styrene yana ba da ƙarfi da sauƙin sarrafawa.

 

Muhimman Halaye: Kyakkyawan ƙarewa da sheƙi, kyakkyawan kwanciyar hankali, da kuma Zafin Zafin Zafi (HDT) na kusan 95-105°C @ 1.8 MPa, wanda yake da mahimmanci don jure zafin waje na mai dafa abinci. Taurinsa yana ba da damar ganuwar sirara. Duk da haka, ya fi tsada fiye da PP kuma yana buƙatar busarwa sosai kafin a sarrafa shi.

 

PP mai daidaita zafi (misali, HJ360MO na Borealis ko PP 512MN40 na SABIC):

 

Haɗaɗɗen abu: Polypropylene homopolymer ko copolymer, wanda galibi ana cika shi da ma'adinai (talc) don haɓaka tauri da juriya ga zafi.

 

Muhimman Halaye: Ƙananan farashi na kayan aiki, juriya ga sinadarai mai kyau, da kuma ƙarancin yawa (mai sauƙi). Matakan PP na zamani masu yawan kristal na iya kusantar HDT na ABS. Ƙarshen saman na iya zama mai kyau amma yana iya buƙatar takamaiman kayan aiki. Yanayin zafin jiki na MouldTsarin sarrafa yanayi. Yana ba da juriya ga gajiya ga hinges masu rai (idan akwai).

 

Ƙarin Darajar Ansix Tech: "Ba wai kawai mun yarda da ƙayyadaddun kayan abokin ciniki na farko ba," in ji Injiniyan Kayan Aiki, Dr. Chen Hao. "Muna gudanar da nazarin kwatantawa. Idan aikace-aikacen ya ba da dama, za mu iya ba da shawarar wani babban sinadarin PP wanda ya kai kashi 95% na aikin ABS a kashi 70-80% na farashin kayan aiki. Ga aikin samar da miliyoyin na'urori, wannan tanadin yana da tasiri ga babban burin abokin ciniki."

 

Kashi na 3: Tsarin Motsa Jiki - Injiniyan Samarwa Duniya

Zaɓin Karfe: Tushen Tsawon Rai

Don injin girki mai yawan girma (tsawon rai na zagayowar miliyan 1+), Ansix Tech tana zaɓar ƙarfe masu tauri don tsakiya da rami.

 

Babban Zabi: P20 / 738 (An riga an taurare shi zuwa ~HRC 30-36): Kyakkyawan gogewa mai kyau, ingantaccen injin aiki, da isasshen tauri don dogayen ayyukan filastik masu gogewa kamar cika PP. Yana da araha ga manyan tushen mold.

 

Ga Wurare Masu Muhimmanci: Abubuwan da ake sakawa don wuraren da suka lalace sosai kamar ƙofofi, hanyoyin iska, da kuma siririn haƙarƙari na iya amfani da H13 (ƙarfe mai zafi) ko S136 / 420 Bakin Karfe don riƙewa mai kyau da juriya ga tsatsa, musamman ma lokacin sarrafa polymers waɗanda za su iya fitar da samfuran acidic.

 

Injiniyan Tsarin Core: Tsarin Halittar Daidaito

 

Tsarin Sanyaya / Tashoshin Ruwa: Wannan shine injin inganci. Ga babban ɓangare mai zurfi, Ansix Tech yana ƙera da'irar sanyaya mai tsari - tashoshi waɗanda ke bin daidaitattun layukan ɓangaren a nesa mai daidaito. Wannan yana tabbatar da cire zafi mai sauƙi, mai sauri, rage lokacin zagayowar sosai (babban direban farashin naúrar) da rage yawan warpage. Ana sanya baffles da kumfa a cikin manyan fil na tsakiya.

 

Tsarin Gudu da Ƙofa: Tsarin gudu mai sanyi tare da tsarin gudu mai daidaito, trapezoidal misali ne saboda aminci da sauƙinsa. Tsarin ƙofa yana da girma sosai don ba da damar cikawa cikin sauri ba tare da jetting ko zafi mai yawa ba. Kamar yadda aka ambata, ana fifita ƙofofin ƙarƙashin ruwa don cirewa ta atomatik akan saman da aka ɓoye.

 

Tsarin Fitar da Kaya: Ganin girman saman, tsarin fitar da kaya mai maki da yawa yana da mahimmanci. Ansix Tech tana amfani da haɗin fil ɗin fitar da kaya, hannayen riga (don ƙwanƙolin da ke kewaye da sukurori), da faranti masu cire kaya ko fashewar iska don tabbatar da cewa ɓangaren mai laushi da babban yanki ya fito cikin sauƙi kuma ba tare da alamun damuwa ko ɓarna ba.

 

Kalubalen Masana'antu da Tsarin Aiki:

Girman mold ɗin (sau da yawa yana buƙatar manyan gadajen CNC) da kuma buƙatar kammala saman da aka yi da madubi mai kyau yana haifar da manyan cikas. Alamun nutsewa kusa da haƙarƙari barazana ce koyaushe. Aikin Ansix Tech wani salon sauti ne na daidaito:

 

Injin sarrafa manyan tubalan ƙarfe.

 

Maganin Zafi (idan ana buƙata don takamaiman abubuwan da aka saka).

 

CNC Niƙa & EDM (Injin Fitar da Wutar Lantarki) don ƙirƙirar yanayin rami mai rikitarwa da saman rubutu.

 

Niƙa da gogewa: Wani mataki ne mai ɗaukar aiki mai yawa, mai fasaha don cimma nasarar kammala Class-A SPI-A1. Nan ne ba za a iya maye gurbinsa ba.

 

Haɗawa da Sanyawa: Haɗa na'urorin zamiya, masu ɗagawa, da kuma tsarin sanyaya mai rikitarwa.

 

Gwaji & Samfurin Samfura: Gwaji na farko na gaske.

 

Kashi na 4: Daga Gwaje-gwaje Zuwa Tons - Inganta Tsarin Aiki & Tabbatar da Inganci

Matsalolin Gyaran Allura da Inganta Tsarin Aiki:

Gwaje-gwajen farko da aka yi kan injin ƙera allura mai nauyin tan 1800 sun bayyana ainihin ƙalubalen:

 

Yaƙi: Babban maƙiyi. Ana fama da shi ta hanyar daidaita daidaiton lokacin sanyaya/zafin jiki da kuma daidaita yanayin matsin lamba na marufi.

 

Azurfa Streaks & Burners: Iskar da ta makale ko kuma robobi da suka lalace ta haifar da hakan. Ana magance ta ta hanyar inganta saurin allura da kuma fitar da iska—Ansix Tech sau da yawa tana ƙara ƙananan ramuka (zurfin 0.01-0.03mm) a ƙarshen wuraren cikewa.

 

Splay & Jetting: An magance ta hanyar daidaita yanayin ƙofa da zafin narkewa.

 

Inganta Inganci & Kula da Farashi: Manhajar Ansix Tech. "Kowace daƙiƙa da aka adana a lokacin zagayowar kuɗi ne a aljihun abokin ciniki," in ji Daraktan Samarwa, Zhang Feng. "Ta hanyar daidaita yanayin sanyaya da kuma ingantattun sigogin tsari, muna rage lokutan zagayowar da kashi 15-20%. Haka kuma muna aiwatar da cire sassan robot da duba gani a layi, wanda ke rage aiki, yana hana lokacin aiki, kuma yana kama lahani a ainihin lokacin, yana rage ɓarna."

 

Kulawa da Tabbatar da Inganci:

Ana amfani da inganci a kowane mataki. Bayan binciken farko na Mataki na Farko (FAI) ta amfani da CMM (Injin aunawa mai daidaitawa) don tabbatar da kowane muhimmin girma, Ansix Tech tana aiwatar da Kula da Tsarin Kididdiga (SPC) yayin samar da taro. Ana ɗaukar samfura kuma ana tsara jadawalin ma'auni a kowace awa don tabbatar da daidaiton tsari. Kowane akwati da aka amince da shi yana yin gwaje-gwajen aiki don dacewa da haɗawa.

 

Marufi & Isarwa Mai Sauri:

Ga wani ɓangare mai rauni, mai sheƙi sosai, marufi yana da kariya amma yana da inganci. Ansix Tech tana amfani da na'urorin raba kwali da aka tsara musamman, waɗanda za a iya sake amfani da su da jakunkuna masu hana tsatsa don hana tsatsa da jan ƙurar lantarki yayin jigilar kaya. Duk tsarin - daga amincewa ta ƙarshe zuwa samfuran samar da taro masu inganci - an matse shi cikin jerin lokaci mai ban mamaki na makonni 12, wani abin da aka cimma ta hanyar sarrafawa a layi ɗaya, tabbatar da dijital yana rage sake yin aiki na zahiri, da kuma ƙungiya mai ƙwarewa sosai, mai haɗin gwiwa.

 

Kammalawa: Fa'idar Fasaha ta Ansix - Darajar Injiniya, Bayar da Aminci

Ƙirƙirar injin dafa shinkafa na waje wani ƙaramin abu ne na masana'antar zamani mai ci gaba. Yana buƙatar haɗakar ƙwarewar ƙira ta dijital, kimiyyar kayan aiki, injinan daidaitacce, da injiniyan aiwatarwa mai amfani.

 

Kwarewar da Ansix Tech ta samu a fannin masana'antar, musamman a cikin kayan aikin gida, yana ba su damar hango matsaloli kafin su taso, wanda hakan ke mayar da gazawar da za ta iya zama mai tsada zuwa fasaloli masu inganci. Jajircewarsu ga abokin ciniki ba wai kawai tana nuna kyakkyawan tsari ba ne, har ma tana nuna fa'ida ga gasa.

 

Babban fa'idar wannan ita ce rage farashi ta tsarin: Ta hanyar jagorantar maye gurbin kayan aiki masu wayo, ƙirar injiniya don ingantaccen aiki (zagaye masu sauri, ƙarancin ɓarna), da kuma aiwatar da hanyoyin samarwa marasa tsari, Ansix Tech ba wai kawai tana ƙirƙirar wani ɓangare ba ne - suna rage jimlar farashin mallakar wannan ɓangaren sosai. A cikin kasuwa mai gasa inda tsabar kuɗi a kowane raka'a ke bayyana nasara, wannan ƙirƙirar ƙimar da injiniya ke jagoranta shine abin da ke canza mai samar da kayayyaki zuwa abokin tarayya mai mahimmanci. Saboda haka, madaidaicin akwatin dafa shinkafa ya fi filastik; shine bayyanar zahiri ta aminci, inganci, da injiniya mai ƙima, wanda aka gasa a cikin siffarsa.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri game da injin dafa shinkafa na waje, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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