Chophimba chakunja cha chophikira mpunga

Chophimba chakunja cha chophikira mpunga

 

Kupanga Ungwiro: Mkati Ansix Ntchito Yaikulu ya Technologist Yopanga Mpunga Wamakono

Momwe Uinjiniya Wolondola, Sayansi Yazinthu, ndi Kusintha kwa Njira Zimagwirizanirana Kuti Zipange Chakudya Chakukhitchini

SHENZHEN, China – Mu makampani opanga zida zamagetsi padziko lonse lapansi, zinthu zochepa zomwe zili paliponse koma zimakhala zovuta monga chophikira mpunga chosavuta. Chopangidwa m'mabanja mabiliyoni ambiri padziko lonse lapansi, chivundikiro chake chakunja sichili ngati chipolopolo chosavuta; ndi chinthu chovuta chomwe chiyenera kukhala chokongola, cholimba, chosatentha, chotetezeka kukhudza, komanso chotsika mtengo kuti chipangidwe mamiliyoni ambiri. Ulendo wochokera ku chitsanzo cha CAD cha wopanga kupita ku chivundikiro chopanda cholakwika, chopangidwa mochuluka ndi nkhani ya uinjiniya wapamwamba, kuthetsa mavuto kosalekeza, komanso kupanga phindu lanzeru—nkhani yomwe yawonetsedwa ndi pulojekiti yaposachedwa yomwe idachitika ndi katswiri wopangira jekeseni Ansix Tech.

 

Kufufuza mozama kumeneku kukuwonetsa njira yonse ya Ansix Tech yopangira chikombole chakunja cha mpunga chophikira mpunga chambiri, ndikuwulula magawo osamala kuyambira pakupanga mpaka kupanga kovomerezeka. Kukuwonetsa momwe kampaniyo imagwiritsira ntchito zaka makumi ambiri zaukadaulo wapadera kuti ikwaniritse zovuta zomwe zilipo. miyezo koma kuti awonjezere phindu kwa makasitomala kudzera mu kapangidwe kanzeru, kusankha zinthu, ndi kukonza njira.

 

Gawo 1: Ndondomeko - Kumvetsetsa Kufunika ndi Kupanga Chitsanzo

Kufunika kwa Msika ndi Miyezo ya Zogulitsa: Zosakambirana

Chipinda chakunja cha mpunga chamakono ndi chinthu cholamulidwa bwino. Chiyenera kutsatira miyezo yapadziko lonse lapansi yachitetezo (monga UL, CE, CCC) ya zida zamagetsi, zomwe zimafuna mayeso apadera a kuyaka (nthawi zambiri UL94 V-0) komanso kukana kutentha. Mwakukongola, chimafuna kumalizidwa bwino kwambiri, kosakanda pamwamba, nthawi zambiri choyera kapena chakuda, chopanda zolakwika zooneka ngati zizindikiro za sinki, mizere yoweta, kapena warpage. Mwakumanga, chiyenera kusunga zinthu zamkati motetezeka, kupereka malo olimba oikira, ndipo nthawi zambiri chimagwirizanitsa zinthu monga zogwirira, malo obisalamo mabatani, ndi malo otulukira mpweya wa nthunzi popanda kuwononga mphamvu.

 

"Msika wa masiku ano ndi wosakhululuka," akutero Li Wei, Woyang'anira Ntchito Wamkulu ku Ansix Tech. "Chikwamacho ndiye njira yayikulu yolumikizirana ndi chinthucho. Chiyenera kumveka ngati chapamwamba, chodalirika kwambiri, komanso chopangidwa pamtengo womwe umalola kuti chinthu chomaliza chikhale chopikisana. Ntchito yathu ndi kupanga mawonekedwe omwe amapangitsa zonse zitatuzi kukhala zotheka."

 

Kapangidwe ka Prototype & Digital Validation: The DFM Crucible

Gulu la mainjiniya la Ansix Tech lisanayambe kudula chitsulo chimodzi, limayamba ndi njira yozama yopangira zinthu (DFM). Pa chidebe cha chitofu cha mpunga—gawo lalikulu, lopyapyala—izi ndizofunikira kwambiri.

 

Kusanthula kwa Mayendedwe a Nkhungu (DFMA): Pogwiritsa ntchito mapulogalamu apamwamba oyeserera (monga Moldflow kapena Moldex3D), mainjiniya amapanga mapasa a digito a nkhungu. Amasanthula:

 

Kapangidwe ka Kudzaza: Kuonetsetsa kuti pulasitiki ikuyenda bwino kuti isavutike ndi mpweya komanso kuti isawonongeke kwambiri.

 

Kuneneratu ndi Kuyang'anira Mzere Wothira: Kuzindikira komwe malire a madzi amakumana ndikuyikanso zipata kapena kusintha makulidwe a khoma kuti malo ofooka awa asunthire kumadera osakhala ofunikira.

 

Kusanthula Nthawi Yoziziritsira ndi Kusanthula kwa Masamba: Kuyerekeza njira yoziziritsira kuti mulosere ndikuchotsa kupsinjika kwa kutentha komwe kumayambitsa kusokonekera kwa mbali zina—nkhawa yayikulu pa chivundikiro chachikulu, chowoneka ngati chathyathyathya chomwe chiyenera kukhala chofanana bwino.

 

Malo ndi Mtundu wa Chipata: Ponena za kukongola, malo a chipata ndi chiwembu chokongola. Ansix Tech nthawi zambiri amasankha chipata cha sitima yapamadzi (ngalande) kapena chipata chokhoma chomwe chimayikidwa pamalo osawoneka mkati, kuonetsetsa kuti chimbudzicho chizituluka chokha komanso kuti chikhale choyera kunja.

 

Gawo la digito lopangira zinthu nthawi zambiri limabweretsa mayankho otheka kwa kasitomala, zomwe zikusonyeza kusintha pang'ono kwa kapangidwe kake—kuwonjezera ma drafts pang'ono (nthawi zambiri 1-2°) kuti atulutse, makulidwe ofanana a khoma (bwino pakati pa 2.0-2.5mm kuti pakhale mphamvu ndi nthawi yozungulira), ndikuyika nthiti kuti zilimbikitse kapangidwe kake popanda kuwonjezera kulemera.

 

Gawo 2: Mtima Wachilengedwe - Kusankha Pulasitiki

Kusankha zipangizo ndi chinsinsi cha magwiridwe antchito ndi mtengo wake. Pa ma cookies a mpunga, muyezo wa makampani ndi Heat-Resistant ABS (Acrylonitrile Butadiene Styrene) kapena PP (Polypropylene) okhala ndi makhalidwe ofanana.

 

Kusankha ndi Zifukwa Zachizolowezi za Ansix Tech:

 

High-Heat ABS (monga LG Chemical's ABS AF-312 kapena Chi Mei's PA-756):

 

Kapangidwe kake: Terpolymer komwe acrylonitrile imapereka kukana kwa mankhwala ndi kukhazikika kwa kutentha, butadiene imapereka kulimba ndi mphamvu yokoka, ndipo styrene imapereka kulimba ndi kusinthika mosavuta.

 

Makhalidwe Ofunika: Kukongola kwapamwamba komanso kunyezimira, kukhazikika bwino kwa mawonekedwe ake, komanso kutentha kwa kutentha (HDT) pafupifupi 95-105°C @ 1.8 MPa, zomwe ndizofunikira kwambiri kuti chitofu chisatenthe kutentha kwakunja. Kulimba kwake kwachilengedwe kumalola makoma opyapyala. Komabe, ndi okwera mtengo kuposa PP ndipo amafunika kuumitsa bwino musanagwiritse ntchito.

 

PP Yokhazikika pa Kutentha (monga Borealis's HJ360MO kapena SABIC's PP 512MN40):

 

Kapangidwe kake: Polypropylene homopolymer kapena copolymer, yomwe nthawi zambiri imakhala yodzaza ndi mchere (talc) kuti ikhale yolimba komanso yolimba.

 

Makhalidwe Ofunika: Mtengo wotsika wa zinthu, kukana mankhwala bwino, komanso kuchepa kwa kachulukidwe (kopepuka). Ma PP apamwamba kwambiri amatha kufika pa HDT ya ABS. Mapeto ake akhoza kukhala abwino kwambiri koma angafunike zinazake. Kutentha kwa NkhunguKuletsa kutopa. Kumapereka mphamvu yabwino yolimbana ndi kutopa kwa ma hinges okhala ndi moyo wogwirizana (ngati alipo).

 

Chowonjezera cha Ansix Tech: "Sitimangovomereza zofunikira za kasitomala poyamba," akufotokoza Engineer wa Zipangizo, Dr. Chen Hao. "Timayesa kusanthula koyerekeza. Ngati pulogalamuyo ilola, tingalimbikitse chipangizo chapamwamba cha PP chomwe chimakwaniritsa 95% ya magwiridwe antchito a ABS pa 70-80% ya mtengo wa chipangizocho. Pa polojekiti yopanga mayunitsi mamiliyoni ambiri, kupulumutsa kumeneko kumasintha phindu la kasitomala."

 

Gawo 3: Nkhungu - Kupanga Chilengedwe Chonse Chopanga

Kusankha Zitsulo: Maziko a Moyo Wautali

Pa nkhungu yophika mpunga wambiri (yomwe imatha kukhala ndi moyo wa ma cycles opitilira 1 miliyoni), Ansix Tech imasankha zitsulo zouma kale za nkhungu zomwe zimakhala pakati ndi m'mimba.

 

Chosankha Chachikulu: P20 / 738 (Youmitsidwa kale ku ~HRC 30-36): Yopepuka bwino kwambiri, makina abwino, komanso yolimba mokwanira kuti igwiritsidwe ntchito nthawi yayitali ndi pulasitiki yolimba ngati PP yodzazidwa. Ndi yotsika mtengo pamaziko akuluakulu a nkhungu.

 

Pa Malo Ofunika Kwambiri: Zoyikapo zinthu m'malo owonongeka kwambiri monga zipata, ma ventilation, ndi nthiti zoonda zingagwiritse ntchito H13 (chitsulo chotentha) kapena S136 / 420 Stainless Steel kuti zisunge bwino kunyezimira komanso kuti zisawonongeke ndi dzimbiri, makamaka pokonza ma polima omwe angatulutse zinthu zina zokhala ndi asidi.

 

Uinjiniya wa Core Systems: Kapangidwe ka Precision

 

Makina Oziziritsira / Ma ngalande a Madzi: Iyi ndi injini yogwira ntchito bwino. Pa gawo lalikulu, losaya kwambiri, Ansix Tech imapanga njira yoziziritsira yomwe imatsatira mizere yolondola ya gawolo pa mtunda wofanana. Izi zimatsimikizira kuti kutentha kumatuluka mofanana, mwachangu, kuchepetsa kwambiri nthawi yozungulira (chomwe chimayendetsa mtengo waukulu kwambiri wa unit) ndikuchepetsa kugwedezeka. Ma baffle ndi ma bubbler amayikidwa mwanzeru m'mapini akuya kwambiri.

 

Dongosolo la Runner & Gate: Dongosolo lozizira lothamanga lomwe lili ndi mawonekedwe abwino komanso osavuta a trapezoidal runner ndi lodziwika bwino chifukwa cha kudalirika kwake komanso kusavuta kwake. Dongosolo la chipata limapangidwa mosamala kwambiri kuti lilole kudzaza mwachangu popanda kugwedezeka kapena kutentha kwambiri. Monga tanenera, zipata za pansi pamadzi zimakondedwa kuti zichotsedwe zokha pamalo obisika.

 

Dongosolo Lotulutsa Magazi: Popeza malo ake ndi aakulu, dongosolo lotulutsa magazi okhala ndi mfundo zambiri ndilofunika. Ansix Tech imagwiritsa ntchito ma ejector pini, manja (a ma cores ozungulira zomangira), ndi ma stripper plates kapena ma air blasts kuti iwonetsetse kuti gawo lofewa, lalikulu likutulutsidwa bwino komanso popanda zizindikiro zopsinjika kapena kupotoka.

 

Mavuto Opanga ndi Kayendedwe ka Ntchito:

Kukula kwakukulu kwa nkhungu (nthawi zambiri kumafuna mabedi akuluakulu a CNC) komanso kufunika kokhala ndi mawonekedwe abwino komanso ofanana ndi galasi kumabweretsa zopinga zazikulu. Zizindikiro za sinki pafupi ndi nthiti ndi zoopsa nthawi zonse. Kayendedwe ka ntchito ka Ansix Tech ndi kolondola kwambiri:

 

Kukonza zinthu mopanda dongosolo kwa mabuloko akuluakulu achitsulo.

 

Kuchiza Kutentha (ngati pakufunika pa zinthu zinazake).

 

Kupukuta ndi Kupukuta Moyenera kwa CNC ndi EDM (Machining Otulutsa Magetsi) kuti apange mawonekedwe ovuta a m'mimba ndi malo okhala ndi mawonekedwe.

 

Kupera ndi Kupukuta: Gawo lofunika kwambiri la akatswiri kuti akwaniritse bwino ntchito ya Class-A SPI-A1. Apa ndi pomwe luso silingasinthidwe.

 

Kumanga ndi Kuyika: Kuphatikiza ma slider, zonyamulira, ndi makina ozizira ovuta.

 

Kuyesa & Kusankha: Kuyesa koyamba kwa zenizeni.

 

Gawo 4: Kuchokera ku Mayeso mpaka Matani - Kukonza Njira ndi Kutsimikizira Ubwino

Mavuto Opangira Jakisoni & Kukonza Njira:

Mayeso oyamba pa makina osindikizira opangira jakisoni olemera matani 1800 akuwonetsa zovuta zenizeni:

 

Kulimbana: Mdani wamkulu. Kumalimbana ndi kukonza nthawi yozizira/kutentha bwino komanso kukonza bwino ma profiles a kuthamanga kwa mapaketi.

 

Kuphulika kwa Silver Streaks & Burns: Kumachitika chifukwa cha mpweya wotsekedwa kapena pulasitiki yowonongeka. Kuthetsedwa mwa kukonza liwiro la jakisoni ndi kutulutsa mpweya—Ansix Tech nthawi zambiri imawonjezera ma vent ang'onoang'ono (ozama 0.01-0.03mm) kumapeto kwa malo odzaza.

 

Kusewera ndi Kuponya: Kumakonzedwa mwa kusintha mawonekedwe a chipata ndi kutentha kwa kusungunuka.

 

Kukonza Bwino ndi Kuwongolera Ndalama: Mawu a Ansix Tech. "Sekondi iliyonse yomwe imasungidwa mu nthawi ya nthawi ya nthawi imakhala ndalama m'thumba la kasitomala," akutero Mtsogoleri Wopanga, Zhang Feng. "Kudzera mu njira yathu yoziziritsira komanso yokonza bwino, nthawi zonse timachepetsa nthawi yokhazikika ya nthawi ya nthawi ndi 15-20%. Timagwiritsanso ntchito njira yochotsera magawo a robotic ndi inline vision inspect, zomwe zimachepetsa ntchito, zimaletsa nthawi yopanda ntchito, komanso zimachotsa zolakwika nthawi yeniyeni, kuchepetsa kuwononga."

 

Kuwongolera Ubwino ndi Chitsimikizo:

Ubwino umayikidwa mu gawo lililonse. Kupatula pa First Article Inspection (FAI) yoyamba pogwiritsa ntchito CMM (Coordinate Measuring Machine) kuti itsimikizire gawo lililonse lofunikira, Ansix Tech imagwiritsa ntchito Statistical Process Control (SPC) panthawi yopanga zinthu zambiri. Ziyeso zazikulu monga kulemera kwa gawo, kukula kofunikira, ndi mawonekedwe owoneka zimayesedwa ndikusankhidwa ola lililonse kuti zitsimikizire kukhazikika kwa njira. Chikwama chilichonse chovomerezeka chimayesedwa kuti chigwire bwino ntchito komanso kuti chigwirizane.

 

Kulongedza ndi Kutumiza Mwachangu:

Pa gawo lofooka komanso lowala kwambiri, kulongedza kumakhala koteteza koma kothandiza. Ansix Tech imagwiritsa ntchito zolekanitsa makatoni zopangidwa mwapadera, zomwe zimatha kubwezeretsedwanso komanso matumba oletsa kuzizira kuti zisakandane komanso fumbi losasunthika panthawi yoyenda. Njira yonseyi—kuyambira kuvomerezedwa komaliza kwa kapangidwe mpaka zitsanzo zovomerezeka zopangira zinthu zambiri—idakanikizidwa kukhala nthawi yodabwitsa ya masabata 12, ntchito yabwino kwambiri yomwe idachitika kudzera mu kukonza zinthu nthawi imodzi, kutsimikizira kwa digito kuchepetsa kukonzanso thupi, komanso gulu lodziwa bwino ntchito komanso logwirizana.

 

Kutsiliza: Ubwino wa Ansix Tech - Mtengo wa Uinjiniya, Kupereka Kudalirika

Kupanga chikombole chakunja cha chitofu cha mpunga ndi chinthu chamakono chomwe chimagwiritsidwa ntchito popanga zinthu zamakono. Chimafuna kuphatikiza luso la kapangidwe ka digito, sayansi ya zida, makina olondola, komanso uinjiniya wa njira zogwirira ntchito.

 

Chidziwitso cha Ansix Tech pamakampani, makamaka pakupanga ziwiya zapakhomo, chimawathandiza kuyembekezera mavuto asanayambe, zomwe zimapangitsa kuti kulephera kokwera mtengo kukhale zinthu zabwino kwambiri. Kudzipereka kwawo kwa kasitomala sikungokhala pongopanga chiwiya chogwira ntchito, komanso popereka mwayi wopikisana nawo.

 

Cholinga chachikulu cha ubwino uwu ndi kuchepetsa ndalama zomwe zimagwiritsidwa ntchito: Mwa kutsogolera kusintha zinthu mwanzeru, kupanga zinthu zogwiritsidwa ntchito popanga zinthu kuti zigwire bwino ntchito (kusinthasintha mwachangu, zinthu zochepa), komanso kukhazikitsa njira zopangira zinthu zopanda mafuta, Ansix Tech sikuti imangopanga chinthu chimodzi chokha—imachepetsa kwambiri mtengo wonse wa umwini wa chinthucho. Mumsika wopikisana kwambiri komwe ndalama iliyonse imatanthawuza kupambana, kupanga phindu kumeneku kotsogozedwa ndi uinjiniya ndi komwe kumasintha wogulitsa kukhala mnzake wanzeru. Chifukwa chake, chivundikiro chabwino cha mpunga wophikira si pulasitiki chabe; ndi chiwonetsero chakuthupi cha kudalirika, khalidwe, ndi luso lanzeru la uinjiniya, lopangidwa m'njira yake yeniyeni.

 

Ansix Tech Co Ltd.

Ngati muli ndi mapulani okhudzana ndi chivundikiro chakunja cha Rice cooker, mutha kulumikizana nafe nthawi iliyonse. Tidzasintha malingaliro anu kukhala enieni, kukulolani kukwaniritsa maloto anu, ndikulandira maoda akuluakulu pamsika. Zambiri zathu zolumikizirana ndi info@ansixtech.com. Kapena funsani CTO wathu, tumizani imelo ku: stephen@ansixtech.com

 

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