Maƙallin maƙallin kan kujera

Maƙallin maƙallin kan kujera

 

Ƙirƙirar Ƙashin Baya Mai Ganuwa: Ciki Ansix Juyin Juya Halin Fasaha a Tsarin Maƙallin Kujera na Motoci

 

Shenzhen, China – A cikin babban yanayin da ke da alaƙa da kera motoci, ƙananan sassa ne ke misalta haɗin aminci mara jurewa, jin daɗin ergonomic, da daidaito mai inganci kamar maƙallin kan kujera mai tawali'u. Wannan kwarangwal ɗin ƙarfe da filastik da ba a gani ba, wanda aka binne a cikin kayan kujera, muhimmin maƙallin aminci ne, wanda aka ƙera don jure babban ƙarfi a cikin karo yayin da yake sauƙaƙe daidaitawa mai santsi da aminci. Kera shi gwaji ne mai sauƙi don ƙwarewar injin allura. A sahun gaba na wannan babban matsayi akwai Ansix Tech, ƙwararre wanda kwanan nan ya kammala aikin injin maƙallin kan kujera mai girma yana ba da babban aji a cikin masana'antu masu haɗaka, masu ƙima. Wannan zurfin nutsewa yana bincika tsarin aikinsu mai kyau, yana bayyana yadda zaɓuɓɓukan dabaru daga kimiyyar kayan abu zuwa yanayin kwarara ke haifar da raguwar farashin kayan aiki ba tare da yin illa ga ainihin aikin ba. ƙa'idodi na masana'antar kera motoci ta duniya.

 

Kashi na 1: Tsarin - Zane, Tsarin Samfura, da Tabbatarwa

 

Tafiyar kowace muhimmiyar bangaren kera motoci ba ta fara da ƙarfe ba, amma da bayanai da kwaikwayo. Don aikin maƙallin kan kai, ƙungiyar injiniya ta Ansix Tech ta yi aiki kai tsaye tare da sashen bincike da ci gaban abokin ciniki tun daga matakin tunani.

 

Maƙallin Maƙallin Kan Kujera Tsarin Motsa Jiki & DFM (Tsara don ƙera): Tsarin farko na maƙallan, kodayake yana da inganci, sau da yawa yana ɗauke da fasaloli masu matsala ga ƙera: bambancin kauri mai yawa, kusurwoyin ciki masu kaifi waɗanda ke haifar da yawan damuwa, da kuma yankewa waɗanda ke rikitar da fitar da kaya. Rahoton DFM na Ansix Tech shine ginshiƙin kula da farashi. "Shirinmu na farko na ceton kuɗi yana faruwa a nan akan allon," in ji Li Wei, Babban Injiniyan Ayyuka a Ansix. "Za mu iya ba da shawarar ƙara ƙananan zane-zane a bangon gefe, ba da shawarar kauri bango iri ɗaya don hana alamun nutsewa, da sake fasalin haƙarƙarin ƙarfafawa don ingantaccen kwarara da ƙarfi. Tsarin da ke ƙera yadda ya kamata yana ɓatar da kayan aiki kaɗan, yana rage lokacin zagayowar, kuma yana inganta tsawon rayuwar kayan aiki."

 

Tsarin Samfura da Tabbatar da Tsarin: Kafin a yi amfani da tsarin ƙira mai siffofi shida, tabbatar da zahiri yana da matuƙar muhimmanci. Ta amfani da injin CNC ko kuma yin amfani da tsarin samfura cikin sauri (kamar bugawar SLS 3D), Ansix ta samar da samfuran aiki daga robobi masu inganci a fannin injiniya. Waɗannan na'urorin sun sami ingantaccen tabbaci:

 

Daidaito na Girma: CMM (Injin aunawa mai daidaitawa) dubawa akan samfurin CAD.

 

Daidaituwa da Aiki: Gwaji a cikin ainihin na'urorin haɗa kujeru don tabbatar da cikakken haɗin kai da sanduna, murfi, da hanyoyin daidaitawa.

 

Gwajin Inji: Gwaje-gwajen kaya na farko don tabbatar da kwaikwayon nazarin abubuwa masu iyaka (FEA) don ƙarfi da dorewa. Wannan matakin yana tabbatar da cewa an gano duk wani lahani na ƙira da wuri, yana hana canje-canje masu haɗari da tsada yayin samar da mold.

 

Kashi na 2: Kimiyyar Kayan Aiki - Zaɓar Kashin Baya na Roba

 

Zaɓin kayan aiki muhimmin mataki ne da ke shafar aiki, farashi, da sarrafawa. Maƙallan maƙallan kai suna buƙatar haɗin musamman na ƙarfin injina mai ƙarfi, juriyar rarrafe (don riƙe matsayi a ƙarƙashin kaya na dogon lokaci), kyakkyawan kwanciyar hankali, da kuma juriyar tasiri mai kyau a yanayin zafi daban-daban.

 

Don wannan aikin, Ansix Tech ta zaɓi Glass-Fiber Reinforced Polyamide 6 (PA6-GF30) – musamman, wani nau'i kamar BASF Ultramid® A3WG6 ko DuPont Zytel® 70G30. Wannan kayan yana da mahimmanci don sarrafa farashi:

 

Tsarin Kayan Aiki da Halaye: PA6 (Nylon 6) yana ba da daidaito mai kyau na tauri, juriyar lalacewa, da juriyar sinadarai. Haɗa ƙarfin zare na gilashi 30% yana ƙara ƙarfin tauri, tauri, da kwanciyar hankali na zafi sosai yayin da yake rage sha danshi idan aka kwatanta da tsantsar PA6. Wannan yana ba da damar tsara maƙallin tare da bango mai sirara (yana adana nauyin kayan aiki) yayin da yake cika ƙa'idodin ƙarfi.

 

Inganta Ayyukan Farashi: Ansix ta kimanta wasu hanyoyi da dama. Robobi marasa ƙarfi suna buƙatar sassa masu kauri, suna ƙara nauyin sashi da farashin kayan kowane naúra. Kayayyakin aiki masu inganci kamar PPA (polyphthalamid) sun ba da riba mai yawa akan ƙimar 40-50%. PA6-GF30 ya gabatar da mafi kyawun haɗin gwiwa. "Kwarewarmu mai zurfi da kayan cikin mota yana ba mu cikakken bayanai game da halayen kayan aiki," in ji Dr. Sarah Chen, Shugabar Kimiyyar Kayan Aiki a Ansix. "Mun san cewa PA6-GF30 zai cika shekarun 10 na OEM da buƙatun gwajin haɗari a mafi ƙarancin farashin kayan aiki. Muna kuma aiki tare da masu samar da kayan haɗin don samo kayan daga hanyoyin samar da su mafi inganci ba tare da yin sulhu mai inganci ba."

 

Sashe na 3: Kwaikwayon Cikakkiyar Aiki - Nazarin Guduwar Mold (MFA)

 

Tare da kulle ƙira da kayan aiki, Ansix Tech tana amfani da ingantaccen software na nazarin kwararar Mold. Wannan kwaikwayon kama-da-wane kayan aiki ne mai ƙarfi don guje wa farashi, yana hasashen yadda narkewar PA6-GF30 zai yi aiki a cikin ramin mold.

 

Tsarin Cikowa: Masu sharhi suna kwaikwayon allura don tabbatar da daidaiton cikawa, hana tarkon iska da layukan walda a wuraren da ke da matukar damuwa.

 

Ingancin Sanyaya: Manhajar tana kwaikwayon canja wurin zafi ta hanyar amfani da hanyoyin ƙarfe da sanyaya, tana gano wurare masu zafi waɗanda za su tsawaita lokacin zagayowar ko kuma su haifar da yaƙi.

 

Hasashen Ragewa da Yaƙi: Mafi mahimmanci, ga maƙallin mahimmanci, MFA tana annabta yadda da kuma inda kristal ɗin PA6-GF30 zai ragu yayin da yake sanyaya. Wannan yana bawa Ansix damar rama girman mold ɗin kafin a yi masa ƙera shi, yana tabbatar da cewa ɓangaren ƙarshe ya fito daidai gwargwado. "Inganta wurin ƙofar da tsarin sanyaya ta hanyar MFA ya cece mu kimanin kashi 15% na lokacin zagayowar wannan aikin," in ji Li Wei. "Zane-zane masu sauri suna nufin ƙarin sassa a kowace rana, wanda ke rage farashin da aka rage a kowace yanki."

 

Kashi na 4: Ƙirƙirar Kayan Aiki - Tsarin Motsa Jiki da Kera Motoci

 

Tsarin ginin kansa wani babban aikin injiniya ne na daidaito. Falsafar zane ta Ansix ta ta'allaka ne akan ƙarfi, inganci, da kuma sauƙin kulawa.

 

Zaɓin Karfe: Zaɓin ƙarfen mold yana da mahimmanci ga tsawon rai da kuma ingancin wani ɓangare. Ga mold ɗin maƙallin kai, Ansix ya yi amfani da haɗin:

 

Kogo & Tushe: Karfe mai tauri kamar P20 (1.2311) don ingantaccen injin aiki, iya gogewa, da kuma tauri. Ga wuraren da ake yawan lalacewa kamar ƙofofi da zamiya, an yi amfani da kayan da aka saka na ƙarfe H13 (1.2344), wanda ke tsawaita tsawon rayuwar aiki a tsawon ɗaruruwan dubban kekuna.

 

Muhimman Abubuwan Zane: An tsara ƙirar a matsayin kayan aiki mai ramuka da yawa (misali, 2+2 ko 4+4) don haɓaka yawan fitarwa a kowane harbi. Ya haɗa da zamewar gefe don samar da yankewa da masu ɗagawa don yankewa na ciki, duk ana tuƙa su da ƙarfi don tabbatar da ingantaccen aiki, ba tare da kulawa ba.

 

Saitin Tsarin Core:

 

Tsarin Sanyaya/Tashoshin Ruwa: Wataƙila tsarin mafi mahimmanci don lokacin zagayowar da lanƙwasa. An yi amfani da hanyoyin sanyaya daidai gwargwado don samar da mafi kyawun yanayi, musamman a kusa da sassan da ke da kauri, wanda ke tabbatar da cire zafi cikin sauri da daidaito. Ingancin sanyaya shine babban abin da ke haifar da rage lokacin zagayowar.

 

Tsarin Gudu da Ƙofar Ruwa: An yi amfani da tsarin gudu mai zafi. Duk da yake yana wakiltar babban jarin farko, yana kawar da masu gudu masu sanyi, yana rage sharar kayan aiki da kashi 100% ga masu gudu da masu gudu. An sanya ƙofofin a matsayin ƙofofin ƙarƙashin ruwa ko ƙofofin da aka tsara don ba da damar cirewa ta atomatik da rage alamun da ake gani a ɓangaren da aka gama.

 

Tsarin Fitar da Ruwa: Haɗakar fil ɗin fitar da ruwa, masu fitar da ruwa (don ramukan sandar kan kai), da kuma masu fitar da ruwa sun tabbatar da cewa an fitar da ɓangaren da ke cike da gilashi cikin tsafta ba tare da murɗewa ko mannewa ba.

 

Kashi na 5: Fasahar Ginawa - Tsarin Aiki, Kalubale, da Ingantawa

 

Gyaran injin gyaran allura yana da nasa ƙalubale, musamman tare da kayan da aka ƙarfafa kamar PA6-GF30.

 

Kalubalen da ke tattare da gyaran gashi:

 

Rushewa: Zaren gilashi yana lalata ƙofofi da saman da aka goge da sauri. Amfani da Ansix na manne da ƙarfe mai tauri da kuma rufin musamman ya rage wannan.

 

Yaɗuwar iska: Bambancin sanyaya da kuma yanayin zare na iya haifar da karkacewa. Daidaita zafin mold, saurin allura, da matsin lamba na marufi, kamar yadda MFA ta jagoranta, ya zama dole.

 

Tsarin Zare da Ƙarfin Anisotropy: Sifofin injinan ɓangaren sun bambanta dangane da alkiblar kwarara. An inganta wurin ƙofa da bayanin cikawa don daidaita zaruruwa a kan manyan hanyoyin ɗaukar kaya.

 

Inganta Tsarin Gyaran Allura:

Injiniyoyin aikin Ansix sun gyara kowace ma'auni don samun mafi girman inganci:

 

Inganta Inganci: Ta hanyar aiwatar da tsarin ƙera kayan kimiyya, sun kafa wata hanya mai ƙarfi ta aiwatarwa. An haɗa na'urorin robot masu sarrafa kansu don cire wani ɓangare da saka bututun ƙarfe (don matakin ƙera kayan ƙarfe na biyu), rage lokacin zagayowar ta hanyar kawar da jinkiri na ɗan adam da kuma ba da damar aiki awanni 24 a rana.

 

Kula da Kuɗi: An ci gaba da sa ido kan muhimman ma'auni: Lokacin Zagaye (maƙasudi: an rage shi), Yawan tarkace (maƙasudi:

 

Kashi na 6: Ma'aunin da ba ya sassautawa - Kula da Inganci da Tabbatarwa

 

Ga bangaren tsaron mota, inganci ba za a iya yin sulhu a kai ba. Tsarin QA na Ansix Tech an haɗa shi a duk tsawon aikin.

 

Duba Labarin Farko (FAI): Cikakken rahoto ta amfani da bayanan CMM yana tabbatar da kowane girma dangane da zane.

 

Kulawa a Cikin Tsarin Aiki: A lokacin samarwa, ana duba ma'auni masu mahimmanci lokaci-lokaci ta amfani da ma'aunin da aka daidaita. Ana gudanar da duba gani don walƙiya, gajeren hotuna, ko ƙonewa a kowane zagaye ta hanyar tsarin kyamara.

 

Takaddun Shaida da Bin Diddigin Kayan Aiki: Kowace rukunin PA6-GF30 tana zuwa da cikakken takardar shaidar kayan aiki. Kowace rukunin maƙallan samarwa ana iya bin diddigin su zuwa wurin kayan aiki, injina, da kuma mold ɗin da aka yi amfani da su.

 

Gwajin Aiki: Ana yin gwaje-gwajen benci masu tsauri a kan samfuran da ba a tantance ba—gwajin yankewa a kan ramukan sanda, gwaje-gwajen daidaitawa na zagaye, da gwaje-gwajen damuwa na muhalli—wanda ke kwaikwayon shekarun amfani.

 

Kashi na 7: Isarwa Mai Kyau - Marufi da Isarwa Mai Sauri

 

Haɗin ƙarshe a cikin sarkar yana tabbatar da cewa sashin da ya dace ya isa layin haɗa kayan abokin ciniki cikin kyakkyawan yanayi. Rarraba filastik da aka tsara musamman, waɗanda za a iya sake amfani da su a cikin akwatunan corrugated masu ƙarfi suna hana duk wani girgiza ko gogewa yayin jigilar kaya. Haɗin Ansix Tech da cibiyoyin jigilar kayayyaki na gida da kuma jadawalin samarwa mai kyau yana ba da damar isar da kayayyaki cikin sauri, sau da yawa yana aiki akan tsarin da aka tsara daidai (JIS) tare da jadawalin masana'antar haɗa kayan abokin ciniki, yana rage farashin riƙe kaya na abokin ciniki.

 

Kammalawa: Fa'idar Fasaha ta Ansix - Amincewa da aka ƙirƙira ta hanyar ƙwarewa

 

Aikin madaurin kan kujera ba wani abu ne da aka saba gani ba, amma shaida ce ta ƙwarewar Ansix Tech a fannin kera motoci masu sarkakiya da inganci. Jajircewarsu ta wuce wani ɓangare kawai; suna aiki a matsayin abokin hulɗa mai ƙima.

 

Ta hanyar shiga cikin DFM da wuri, suna rage farashin da ke ƙasa. Ta hanyar zaɓar kayan da suka dace, suna inganta yanayin aiki da farashi. Ta hanyar amfani da kwaikwayon da ƙera kayan kimiyya, suna rage lokacin zagayowar da ƙimar cirewa. Zuba jari a cikin ƙirar mold mai ƙarfi da sarrafa kansa, suna tabbatar da daidaito mai ban sha'awa da lokacin aiki. Kowane shawara ana tace shi ta hanyar ruwan tabarau na Jimlar Kuɗin Mallaka (TCO) ga abokin ciniki.

 

"A ɓangaren kera motoci na yau da ke da gasa sosai, farashin na'urar ba koyaushe yake zama mafi ƙarancin farashi ba," in ji Michael Zhang, Shugaba na Ansix Tech. "Sashi mara kyau yana haifar da dakatar da layin haɗawa. Rashin ƙarfi yana haifar da da'awar garanti. Tsarin da bai dace ba yana haifar da canjin sarkar samar da kayayyaki. Alƙawarinmu shine samar da aminci mai ƙarfi da ƙimar da za a iya gani - ƙirƙirar farashi yayin da ake gina inganci tun daga tushe. Maƙallin kan kai, kodayake ba a gani, ginshiƙi ne na aminci da jin daɗi. Hakazalika, tsarinmu shine ginshiƙin da ba a iya gani ba na nasarar abokan cinikinmu, yana tabbatar da cewa sun sami wani sashi wanda ba kawai aka ƙera shi ba, amma an ƙera shi da kyau don manufa, aiki, da tattalin arziki."

 

Ta hanyar wannan tsari mai cike da tsari, mai amfani da hankali, Ansix Tech ta nuna cewa a cikin duniyar ƙera allurar mota mai cike da ƙalubale, kirkire-kirkire na gaske ba wai kawai yana cikin yin abubuwa ba, har ma yana cikin ƙwarewar dukkan waƙoƙin kimiyya, injiniyanci, da dabaru don isar da ƙima mara sassauci - madaidaicin tsari ɗaya a lokaci guda.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi madaurin madaurin kan kujera, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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