Chigaro chemusoro chechigaro chebhokisi chebhokisi

Chigaro chemusoro chechigaro chebhokisi chebhokisi

 

Kugadzira Musana Usingaonekwe: Mukati Ansix Shanduko yeTekinoroji muKugadzira Mabhureki Emusoro weMota

 

Shenzhen, China – Munzvimbo yakakura, yakabatana yekugadzira mota, zvinhu zvishoma zvinoratidza kubatanidzwa kwekuchengetedza kusingachinji, kunyaradzwa kwe ergonomic, uye kunyatsoshanda zvakanaka se bracket yechigaro chehunhu. Iyi skeleton yesimbi nepurasitiki isingaonekwe, yakavigwa mukati meumbozha hwechigaro, isimbi yakakosha yekuchengetedza, yakagadzirirwa kutsungirira simba guru pakurovera uku ichibatsira kugadzirisa kwakapfava uye kwakavimbika. Kugadzirwa kwayo kuyedza kugona kwemugadziri we injection. Ari pamberi penzvimbo iyi inoda mari yakawanda ndiAnsix Tech, nyanzvi ine kupedzwa kwepurojekiti ye headrest mold ye headrest mold munguva pfupi yapfuura inopa hunyanzvi mukugadzira kwakabatana, kunotungamirirwa nemutengo. Kunyura uku kwakadzama kunoongorora maitiro avo akangwara, zvichiratidza kuti sarudzo dzehunyanzvi kubva pasainzi yezvinhu kusvika pakuyerera kwemafambiro emagetsi dzinoderedza sei mitengo yezvikamu pasina kukanganisa zvakanyanya. mitemo yeindasitiri yemotokari pasi rose.

 

Chikamu 1: Ruzivo - Dhizaini, Kugadzira, uye Kusimbisa

 

Rwendo rwechero chikamu chakakosha chemotokari harutangi nesimbi, asi nedata uye simulation. Pachirongwa che headrest bracket, timu yeinjiniya yeAnsix Tech yakashanda zvakananga nedhipatimendi reR&D remutengi kubva padanho rekufunga.

 

Chigaro cheMusoro weChigaro Dhizaini yeFomu & DFM (Dhizaini Yekugadzira): Dhizaini yekutanga yemabhureki, kunyangwe iri yakanaka, inowanzo kuve nezvinhu zvinonetsa pakuumba: kusiyana kwakanyanya kweukobvu, makona akapinza emukati anokonzera kushushikana, uye kuderedzwa kwezvishandiso zvinoomesa kubuda kwechinhu. Mushumo weDFM weAnsix Tech ipfungwa huru yekudzora mutengo. "Kupindira kwedu kwekutanga kwekuchengetedza mari kunoitika pano pachiratidziro," anotsanangura Li Wei, Senior Project Engineer kuAnsix. "Tinogona kukurudzira kuwedzera madhirowa madiki kumadziro emativi, tichikurudzira ukobvu hwemadziro hwakafanana kudzivirira mavanga ekunyura, uye kugadzira patsva mbabvu dzekusimbisa kuti mvura ifambe zvakanaka uye irambe yakasimba. Dhizaini inoumba zvinobudirira inoparadza zvinhu zvishoma, inoderedza nguva yekutenderera, uye inovandudza hupenyu hwechishandiso."

 

Kugadzira Zvifananidzo Uye Kusimbisa Dhizaini: Usati watanga kugadzira chifananidzo chemhando ye6-figure, kusimbiswa kwemuviri kwakakosha. Uchishandisa CNC machining kana kukurumidza kugadzira zvifananidzo (senge SLS 3D printing), Ansix yakagadzira zvifananidzo zvinoshanda kubva mumapurasitiki emhando yeinjiniya. Zvishandiso izvi zvakaongororwa zvakasimba:

 

Kururama kweDimensional: Kuongorora kweCMM (Coordinate Measuring Machine) zvichienderana neCAD model.

 

Kukwana uye Mashandiro: Kuedza muzvigaro zvekubatanidza kuti zvive nechokwadi chekuti zvinobatanidzwa zvakanaka netsvimbo, zvivharo, uye nzira dzekugadzirisa.

 

Kuedzwa kweMichina: Kuedzwa kwekutanga kwemutoro kuti kusimbise finite element analysis (FEA) simulations kuti ione kusimba uye kugara kwenguva refu. Chikamu ichi chinoita kuti chero zvikanganiso zvekugadzira zvionekwe nekukurumidza, zvichidzivirira shanduko dzakaipa uye dzinodhura panguva yekugadzira mold.

 

Chikamu 2: Sainzi Yezvinhu - Kusarudza Muzongoza wePlastiki

 

Kusarudzwa kwezvinhu zvinokosha pakusarudza mashandiro, mutengo, uye kugadzirisa. Mabhureki emusoro anoda musanganiswa wakasiyana wesimba guru remuchina, kuramba kukambaira (kuti zvigare munzvimbo yakaremerwa kwenguva refu), kugadzikana kwakanaka kwehukuru, uye kuramba kusimba zvakanaka pakupisa kwakasiyana-siyana.

 

Pachirongwa ichi, Ansix Tech yakasarudza Glass-Fiber Reinforced Polyamide 6 (PA6-GF30) - kunyanya, mhando yakaita seBASF Ultramid® A3WG6 kana DuPont Zytel® 70G30. Musanganiswa uyu unokosha pakugadzirisa mari:

 

Kuumbwa Kwezvinhu & Hunhu: PA6 (Nylon 6) inopa kusimba kwakanaka, kusakara, uye kuramba makemikari. Kubatanidzwa kwe30% girazi fiber kusimbisa kunowedzera simba rekusimba, kuomarara, uye kugadzikana kwekupisa ukuwo kuchideredza kunyudzwa kwemvura zvichienzaniswa nePA6 yakachena. Izvi zvinobvumira bracket kugadzirwa nemadziro akatetepa (kuchengetedza huremu hwezvinhu) uku ichisangana nezvinodiwa zvesimba.

 

Kugadzirisa Mutengo neMashandiro: Ansix yakaongorora dzimwe nzira dzakasiyana-siyana. Mapurasitiki asina kusimbiswa aida zvikamu zvakakora, zvichiwedzera huremu hwechikamu uye mutengo wezvinhu payuniti. Zvinhu zvinoshanda zvakanyanya sePPA (polyphthalamide) zvakapa purofiti shoma pa40-50%. PA6-GF30 yakaratidza nzira yakanakisisa yekusangana. "Ruzivo rwedu rwakadzama nemukati memotokari runotipa dhatabhesi yakazara yemaitiro ezvinhu," anodaro Dr. Sarah Chen, Mukuru weSainzi yezvinhu kuAnsix. "Taiziva kuti PA6-GF30 yaizosangana nezvinodiwa zveOEM zvemakore gumi ehupenyu uye zvinodiwa zvekuyedza kuputika pamutengo wakaderera wezvinhu zvakagadzirwa. Tinoshandawo pamwe chete nevatengesi vemakomputa kuti tiwane zvinhu kubva mukugadzirwa kwavo kunodhura zvishoma pasina kukanganisa mhando."

 

Chikamu 3: Kutevedzera Kukwana - Kuongorora Kuyerera Kwemould (MFA)

 

Nekugadzirwa kwezvinhu zvakakiyiwa, Ansix Tech inoshandisa software yepamusoro yeMold Flow Analysis. Iyi virtual simulation chishandiso chine simba chekudzivirira mari, ichifanotaura kuti PA6-GF30 yakanyungudutswa ichaita sei mukati memold cavity.

 

Maitiro Ekuzadza: Vaongorori vanotevedzera jekiseni kuti vave nechokwadi chekuti kuzadza kwakaringana, kudzivirira misungo yemhepo uye mitsetse yeweld munzvimbo dzine kushushikana kwakanyanya.

 

Kushanda Zvakanaka Pakutonhodza: ​​Software iyi inogadzira nzira yekufambisa kupisa kuburikidza nesimbi uye nzira dzekutonhodza, ichiratidza nzvimbo dzinopisa dzinogona kuwedzera nguva yekutenderera kana kukonzera kukanganiswa.

 

Kufanotaura Kuderera uye Kufanotaura Kwema "Warpage": Chinokosha ndechekuti, kune bracket yakakosha, MFA inofanotaura kuti crystalline PA6-GF30 ichadzikira sei uye kupi painotonhora. Izvi zvinobvumira Ansix kuti igadzirise zviyero zve "mold" isati yagadzirwa, zvichiita kuti chikamu chekupedzisira chibude sezvakatsanangurwa. "Kugadzirisa nzvimbo yegedhi uye marongerwo ekutonhodza kuburikidza neMFA kwakatiponesa nguva inofungidzirwa ye15% yekushanda kweprojekiti iyi," anodaro Li Wei. "Kumhanya nekukurumidza kunoreva zvikamu zvakawanda pazuva, zvichideredza zvakananga mutengo we "amortized" pachikamu chimwe nechimwe."

 

Chikamu 4: Kugadzira Chishandiso - Kugadzira uye Kugadzira Mould

 

Chiumbwa ichi pachacho inyanzvi yekugadzira nemazvo. Pfungwa dzekugadzira dzaAnsix dzinotarisa pakusimba, kushanda zvakanaka, uye kugona kugadzirisa zvinhu.

 

Kusarudzwa kweSimbi: Kusarudzwa kwesimbi yemhando yeforoma kwakakosha pakugara kwenguva refu uye kunaka kwechikamu. Paforoma yekuisa headrest bracket, Ansix yakashandisa musanganiswa:

 

Mhara & Musoro: Simbi yakaomeswa kare yakaita seP20 (1.2311) kuti ikwanise kushandiswa zvakanaka, kupenya, uye kusimba. Kune nzvimbo dzinopfekwa zvakanyanya dzakadai semagedhi nemasiraidhi, simbi dzakaomarara dzeH13 (1.2344) dzakashandiswa, zvichiita kuti hupenyu hwebasa huwedzere kupfuura mazana ezviuru zvemasekeji.

 

Zvinhu Zvikuru Pakugadzira: Chiumbwa ichi chakagadzirwa sechishandiso chine mapako akawanda (semuenzaniso, 2+2 kana 4+4) kuti chibudise simba pamufananidzo wega wega. Chaisanganisira masiraidhi eparutivi kuti chigadzire ma undercuts nema lifters emukati me undercuts, zvese zvichifambiswa nesimba kuti zvive nechokwadi chekuti mashandiro akavimbika, asina anotariswa.

 

Kugadzika KweSisitimu Yepakati:

 

Sisitimu Yokutonhodza/Magwara Emvura: Zvichida sisitimu inonyanya kukosha panguva yekufamba kwemhepo uye kuti isatsvedzerere. Magwara ekutonhodza akagadzirwa nemashini ari pedyo nepamusoro pegomba, kunyanya munzvimbo dzakakora, zvichiita kuti kupisa kubviswe nekukurumidza uye zvakaenzana. Kutonhodza kwakanaka ndiko kunonyanya kukonzera kudzikira kwenguva yekufamba kwemhepo.

 

Sisitimu yeRunners & Gating: Sisitimu yerunner inopisa yakashandiswa. Kunyange zvazvo ichimiririra mari yekutanga yakawanda, inobvisa runners dzakasimba dzinotonhora, ichideredza marara ezvinhu ne100% kune vanotanga nekumhanya. Magedhi akaiswa zvakanaka semagedhi epasi pemvura kana magedhi ekuona kuti zvinhu zvinobuda otomatiki uye kuderedza zviratidzo zvinoonekwa pachikamu chakapedzwa.

 

Sisitimu Yekuburitsa Maburi: Musanganiswa wemapini ejector, maejector emasleeve (emaburi etsvimbo yemusoro), uye maejector eblade aivimbisa kuti chikamu chakasimba, chakazara negirazi chaiburitswa zvakanaka uye zvakaenzana pasina kukanganisa kana kunamira.

 

Chikamu 5: Unyanzvi hwekuumba - Maitiro, Matambudziko, uye Kugadzirisa

 

Kugadzira mold iyi muchina wekugadzira injection molding kunopa matambudziko ayo, kunyanya nechinhu chakasimbiswa chakaita sePA6-GF30.

 

Matambudziko muKuumba:

 

Kupwanyika: Magirazi egirazi anokurumidza kupwanya magedhi nenzvimbo dzakaposhwa. Kushandisa kwaAnsix zvinhu zvesimbi dzakaomarara uye machira ekugadzira akanongedzera kwakaderedza izvi.

 

Warpage: Kutonhodza kwakasiyana-siyana uye kutenderedzwa kwefiber zvinogona kukonzera kumonyoroka. Kudzora kwakanyatsonaka tembiricha yeforoma, kumhanya kwejekiseni, uye kumanikidzwa kwepakeji, sekutungamirirwa neMFA, kwaive kwakakosha.

 

Kutungamira kweFiber & Simba reAnisotropy: Hunhu hwemuchina wechikamu hunosiyana zvichienderana nekwakatangira kuyerera. Nzvimbo yegedhi uye chimiro chekuzadza zvakagadziridzwa kuti zvienderane nenzira huru dzekutakura zvinhu.

 

Kugadzirisa Maitiro Ekugadzira Jekiseni:

Mainjiniya eAnsix vakagadzirisa maparameter ese kuti vabudirire zvakanyanya:

 

Kuvandudza Kushanda Nesimba: Nekushandisa nzira yesainzi yekuumba, vakagadzira mukana wakasimba wekuita zvinhu. Marobhoti akagadzirwa otomatiki akabatanidzwa kuti abvise zvikamu uye aise simbi (yechipiri yekuumba), achideredza nguva yekutenderera nekubvisa kunonoka kwevanhu uye achibvumira kushanda maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo.

 

Kudzora Mutengo: Zviyero zvakakosha zvakaongororwa nguva dzose: Nguva yeKutenderera (chinangwa: chakaderedzwa), Scrap Rate (chinangwa:

 

Chikamu 6: Muyero Usingachinjiki - Kudzora Hunhu & Kuvimbisa

 

Kune chikamu chekuchengetedza mota, mhando yacho haigone kutaurwa nezvayo. Sisitimu yeAnsix Tech yeQA yakabatanidzwa mukati mebasa rese.

 

Kuongorora Nyaya Yekutanga (FAI): Mushumo wakazara unoshandisa data reCMM unosimbisa mativi ese zvichienderana nemufananidzo.

 

Kudzora Mukati Mebasa: Panguva yekugadzira, zviyero zvakakosha zvinoongororwa nguva nenguva uchishandisa zviyero zvakagadziriswa. Kuongorora kwekuona kwechiedza, mapfuti mapfupi, kana kutsva kunoitwa nguva dzese kuburikidza nemasisitimu emakamera.

 

Chitupa Chezvinhu Uye Kutevedza Kwazvo: Batch yega yega yePA6-GF30 inouya nechitupa chakazara chezvinhu. Batch yega yega yekugadzira mabhureki inogona kuteverwa kudzokera kunzvimbo yezvinhu zvakagadziriswa, muchina, uye mold yakashandiswa.

 

Kuedzwa Kwekushanda: Mienzaniso isina kurongeka inoongororwa zvakasimba—kuongororwa kwekucheka maburi etsvimbo, kuongororwa kwekugadzirisa cyclic, uye kuongororwa kwekushushikana kwezvakatipoteredza—zvichitevedzera makore ekushandiswa.

 

Chikamu 7: Kuunza Kukosha - Kurongedza uye Kukurumidza Kutumira

 

Chinongedzo chekupedzisira mucheni chinoita kuti chikamu chakarurama chisvike pamutsetse wekubatanidza wemutengi chiri mumamiriro akanaka. Zvikamu zvepurasitiki zvakagadzirwa zvakagadzirwa, zvinogona kudzokororwa mukati memabhokisi akasimba emarata zvinodzivirira chero kudedera kana kukweshana panguva yekufambisa. Kubatanidzwa kweAnsix Tech nenzvimbo dzekutakura zvinhu dzemuno uye kuronga kwayo kugadzirwa kwakarongeka kunoita kuti kutumirwa kwemotokari kuitwe nekukurumidza, kazhinji kuchishanda nenzira yakatarwa (JIS) zvichienderana nehurongwa hwekugadzira hwemutengi, zvichideredza mari yekuchengeta zvinhu zvemutengi.

 

Mhedziso: Kubatsira kweAnsix Tech - Kuvimbika Kwakagadzirwa Neruzivo

 

Chirongwa chekugadzirisa chigaro hachisi chinhu chakaitika chete asi chinoratidza hunyanzvi hweAnsix Tech mukugadzira mukati memotokari dzakaoma uye dzakarurama. Kuzvipira kwavo kunopfuura kungowanikwa kwezvikamu; vanoshanda semubatsiri mukugadzira kukosha kwezvinhu.

 

Nekutanga kushanda muDFM, vanoderedza mitengo iri pasi. Nekusarudza zvinhu zvine hungwaru, vanovandudza mutengo wekushanda. Vachishandisa simulation uye scientific molding, vanocheka nguva yekutenderera uye mitengo yekurasa. Kuisa mari mukugadzira mold yakasimba uye otomatiki, vanovimbisa kugara kwakasimba uye nguva yekushanda. Sarudzo yega yega inoseferwa kuburikidza nemaonero eTotal Cost of Ownership (TCO) yemutengi.

 

"Muchikamu chemotokari chanhasi chine makwikwi akawanda, mutengo wakaderera weyuniti hausi iwo mutengo wakaderera nguva dzose," anogumisa Michael Zhang, CEO weAnsix Tech. "Chikamu chisina kugadzirwa zvakanaka chinokonzera kumira kwetambo dzemagetsi. Chinhu chisina kusimba chinotungamira kune zvichemo zvewaranti. Maitiro asina kushanda zvakanaka anokonzera kusagadzikana kwecheni yekupa. Vimbiso yedu ndeyekupa kuvimbika kusingazununguki uye kukosha kunobatika—kugadzira mutengo wakaderera uku uchivaka mumhando yepamusoro kubva pasi. Chigadziko chemusoro, kunyangwe chisingaonekwe, imbiru yekuchengetedzeka nenyaradzo. Saizvozvowo, maitiro edu ndiwo musimboti usingaoneki wekubudirira kwevatengi vedu, tichiva nechokwadi chekuti vanogamuchira chikamu chisina kungogadzirwa chete, asi chakagadzirwa neunyanzvi nechinangwa, mashandiro, uye hupfumi."

 

Kuburikidza nenzira iyi yakazara, inotungamirwa nehungwaru, Ansix Tech inoratidza kuti munyika ine njodzi huru yekuumba mota, hunyanzvi hwechokwadi hahusi mukugadzira zvinhu chete, asi mukuziva symphony yese yesainzi, mainjiniya, uye logistics kuti zvipe kukosha kwakasimba—chinongedzo chimwe chete panguva.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neSeat headrest bracket mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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