Sarrafa mold da allurar sassa na filastik na Semiconductor

Semiconductor Sassan Roba sarrafa mold da allurar ƙera

Zan yi cikakken bayani game da Ansix Kamfanin Tech yana sarrafa sassan filastik na semiconductor kuma yana rubuta muku cikakken labarin labarai. Babban abubuwan da ke cikin rahoton sune kamar haka:

 

Gabatarwar Kamfani: Gabatarwa ga rawar da Ansix Tech ke takawa a cikin tsarin tattara bayanai na semiconductor.

 

Tsarin ƙira: Yana bayanin hanyar ƙirar samfura da kuma Tsarin Motsa Jiki hanyar da ta dace.

 

Zaɓin Kayan Aiki: Cikakkun bayanai game da halayen kayan aiki da kuma ma'aunin zaɓi na kayan aikin semiconductor.

 

ƙera mold: Yana rufe nazarin kwararar mold, ƙalubalen masana'antu, da inganta inganci.

 

Gina allurar rigakafi: Yana bayyana sigogin tsarin ƙera, ƙalubale, da tsarin kula da inganci.

 

Marufi da isarwa: Yana bayyana ƙa'idodin marufi na musamman da amincin sarkar samar da kayayyaki.

 

Ansix Tech: Kwarewa a Fasahar Sarrafa Sassan Roba na Semiconductor

Takaitaccen Bayani na Babban Jami'i

A cikin masana'antar semiconductor mai saurin tasowa, inda rage yawan amfani da kuma ingantaccen aiki suke da matuƙar muhimmanci, Ansix Tech ta kafa kanta a matsayin muhimmiyar ƙungiya a fannin musamman na marufi na filastik na semiconductor. Wannan cikakken bincike ya zurfafa cikin ƙwarewar Ansix Tech daga ƙarshe zuwa ƙarshe wajen canza polymers na ɗanyen zuwa abubuwan semiconductor masu inganci ta hanyar haɗa hanyoyin masana'antu. Ta hanyar bincika hanyoyin fasaha daga zaɓin abu da ƙirar mold mai ci gaba zuwa ƙirar allura daidai da kuma tabbatar da inganci mai ƙarfi, mun gano yadda Ansix Tech ke isar da abubuwan da suka cika ƙa'idodi masu tsauri na aikace-aikacen lantarki na motoci, masana'antu, da masu amfani. Ƙwarewarsu wajen shawo kan ƙalubalen masana'antu ta hanyar ƙirƙira fasaha da kuma kula da tsari mai kyau ya sanya su a matsayin abokin tarayya mai mahimmanci a cikin yanayin semiconductor na duniya, yana tallafawa ci gaban masana'antar ta hanyar mafita na marufi na filastik mai inganci.

 

1 Gabatarwa ga Fasaha ta Ansix a Tsarin Yanayi na Semiconductor

Ansix Tech tana aiki a matsayin mai taimakawa a cikin sarkar samar da kayayyaki ta semiconductor ta duniya, wacce ta ƙware a fannin daidaita filastik na na'urorin semiconductor. Duk da cewa ba masana'antar semiconductor ba ce, Ansix Tech ta ƙirƙiri wani muhimmin fanni a cikin ɓangaren marufi - wani muhimmin mataki wanda ke kare marufin silicon mai laushi daga abubuwan muhalli yayin da yake samar da haɗin lantarki da sarrafa zafi. Ƙwarewar kamfanin ta shafi dukkan sarkar darajar masana'antu, tun daga shawarwarin ƙira na farko har zuwa marufi na ƙarshe da isarwa, tare da mai da hankali kan magance ƙalubale masu rikitarwa da ke da alaƙa da rufe filastik na abubuwan semiconductor masu mahimmanci.

 

Muhimmancin dabarun iyawar Ansix Tech ya bayyana a fili lokacin da ake la'akari da buƙatun da ba su dace ba na marufi na semiconductor: waɗannan sassan dole ne su samar da kariya mai ƙarfi a lokaci guda yayin da suke riƙe da daidaito mai tsanani; dole ne su bayar da kyakkyawan aikin zafi yayin da suke jure wa matsin lamba mai mahimmanci na injiniya; kuma dole ne su sami babban aminci a farashi mai gasa. Ta hanyar shekaru na gwaji mai zurfi da gyaran tsari, Ansix Tech ta ƙirƙiro hanyoyin mallakar kamfanoni waɗanda ke magance waɗannan buƙatu masu fafatawa, musamman ga ɓangaren semiconductor na mota inda tsammanin babu lahani ya mamaye. Fayil ɗin abokan cinikin su ya haɗa da kamfanonin semiconductor na mataki na 1 da yawa waɗanda ke samarwa ga manyan samfuran motoci kamar BYD, Tesla, da BMW.

 

Ansix Tech, wacce take a mahadar tsarin gyaran daidaito na gargajiya da kuma kimiyyar kayan zamani, ta gina sunanta ne ta hanyar ƙwarewa a cikin ƙananan sarkakiyar polymers na matakin semiconductor da kuma hanyoyin da ake buƙata don canza su zuwa ingantattun kayan aiki. Cibiyoyin masana'antar su suna da kayan aiki na musamman waɗanda ke iya sarrafa tsauraran tsauraran buƙatu, daidaito, da kuma sarrafa tsari waɗanda ke da mahimmanci ga marufi na semiconductor. Yayin da masana'antar semiconductor ke ci gaba da ci gaba da ci gaba, tare da ƙara mai da hankali kan rage aiki da aikin zafi, rawar da Ansix Tech ke takawa a cikin yanayin muhalli yana ci gaba da ƙaruwa a cikin mahimmancin dabaru, yana ba wa masana'antun guntu damar biyan buƙatun aikace-aikacen da ke ƙaruwa a fannoni na motoci, masana'antu, da masu amfani.

 

Tsarin Tsarin Sashe na Semiconductor 2

2.1 Tsarin Tsarin Samfura

A Ansix Tech, tsarin ƙirar sassan semiconductor yana farawa da fahimtar ainihin buƙatun aikace-aikacen ƙarshe, yana fassara buƙatun aiki sau da yawa zuwa ƙayyadaddun fasaha na musamman. Ƙungiyoyin injiniya suna amfani da hanyoyin tunani na tsarin don daidaita abubuwa da yawa masu fafatawa: rufin lantarki, watsa wutar lantarki, ƙarfin injina, kwanciyar hankali na girma, da ingancin farashi. Kowane ƙira yana farawa da cikakken bayanin aikace-aikacen da ke bayyana sigogin aiki kamar kewayon zafin jiki, fallasa danshi, abubuwan damuwa na injina, da muhallin sinadarai. Don aikace-aikacen motoci, wannan ya haɗa da ƙirƙirar cikakkun bayanan aiki waɗanda ke kwaikwayon yanayin aiki mai wahala - zagayowar zafi daga -40°C zuwa 150°C, ci gaba da fallasa girgiza, da buƙatun aminci na dogon lokaci waɗanda suka shafe shekaru da yawa na aiki.

 

Tsarin ƙira na ra'ayi yana amfani da kwaikwayon lissafi sosai don yin samfurin halayen aiki kafin a fara amfani da samfurin zahiri. Injiniyoyi suna amfani da software na ƙira na zamani don yin hasashen yadda ƙirar da aka tsara za ta yi aiki a ƙarƙashin yanayi daban-daban na damuwa, wanda ke ba da damar gano wuraren da za su iya fuskantar matsala da wuri. Wannan tsarin tabbatarwa na kama-da-wane ya haɗa da nazarin abubuwan da ke da iyaka na thermomechanical (FEA) don hango rarrabuwar damuwa yayin zagayowar zafi, yanayin ruwa na lissafi (CFD) don inganta aikin sanyaya, da kwaikwayon lantarki don tabbatar da ingantaccen sigina a cikin aikace-aikacen da suka shafi sauyawa mai yawa. Waɗannan samfuran dijital suna fuskantar gyare-gyare da yawa na maimaitawa, suna inganta ƙirar don biyan duk buƙatun da aka ƙayyade yayin da suke ci gaba da samar da kayayyaki.

2.2 Haɗin Tsarin Mold

Tare da ƙirar samfura, injiniyoyin mold na Ansix Tech suna haɓaka dabarun kayan aiki waɗanda za su canza kayan polymer zuwa abubuwan da suka dace. Wannan hanyar haɗin gwiwa tana tabbatar da cewa an kiyaye manufar ƙira a duk lokacin aikin ƙera. Masu ƙira mold suna mai da hankali kan abubuwa da yawa masu mahimmanci: ƙirar ƙofa wanda ke tabbatar da cika rami gaba ɗaya ba tare da lalata kayan ba, tsarin sanyaya tashar da ke haɓaka ƙarfi iri ɗaya, da tsarin iska wanda ke hana tarkon iska da ƙonewa. Kamfanin ya haɓaka ƙwarewa ta musamman a cikin inganta ƙofa, yana amfani da algorithms masu inganci don tantance mafi kyawun wuraren ƙofa waɗanda ke rage juriyar kwarara yayin da ake guje wa yankunan aiki masu mahimmanci na na'urar semiconductor.

 

Ga sassan da ke buƙatar ingantaccen aikin zafi ko kuma fuskantar manyan ƙuntatawa na sarari, Ansix Tech tana aiwatar da hanyoyin sanyaya yanayi ta hanyar dabarun ƙera ƙari. Ba kamar layin sanyaya na gargajiya ba, waɗannan hanyoyin daidaitawa na 3D suna bin daidaitattun yanayin ramin mold, suna cimma har zuwa kashi 40% mafi inganci na cire zafi da rage lokacin zagayowar sosai. Nazarin shari'o'i ya nuna cewa zagayowar samarwa tana raguwa daga daƙiƙa 52 zuwa daƙiƙa 36 - ci gaba da kashi 28% - bayan aiwatar da hanyoyin sanyaya yanayi, wanda ke fassara zuwa ƙaruwa mai yawa a cikin fitarwa na yau da kullun daga raka'a 1,300 zuwa 1,670. Wannan falsafar ƙira mai haɗawa, inda haɓaka samfura da mold ke faruwa tare, shine tushen ikon Ansix Tech na isar da kayan filastik na semiconductor mai aiki tare da aminci da ingancin masana'antu.

3 Zaɓin Kayan Aiki da Halaye

3.1 Bukatun Tsarin Kayan Aiki

Zaɓar kayan polymer masu dacewa yana wakiltar muhimmiyar hanyar da za a bi wajen samar da nasara a cikin marufi na semiconductor, tare da Ansix Tech tana kiyaye ƙa'idodi masu tsauri don haɗakar abu bisa ga buƙatun aikace-aikacen. Ga mafi yawan abubuwan da suka shafi semiconductor, mahaɗan injiniya na epoxy (EMCs) suna samar da tsarin kayan tushe, wanda aka tsara musamman don biyan buƙatun yanayin aiki na semiconductor da gwajin aminci. Waɗannan mahaɗan da aka haɓaka sun ƙunshi tsari mai yawa waɗanda aka ƙera su daidai don isar da takamaiman halayen aiki: resin epoxy azaman babban matrix na ɗaurewa, masu tauri don haɗin giciye, cika silica don sarrafa coefficient of thermal expansion (CTE), masu haɓaka don daidaita kinetics na warkarwa, masu hana harshen wuta don bin ƙa'idodin aminci, da ƙari daban-daban don gyara kayan aiki ko kaddarorin amfani na ƙarshe.

Tsarin cikawa da rarrabawa a cikin waɗannan tsarin kayan yana samun kulawa ta musamman a Ansix Tech, saboda wannan yana tasiri sosai ga mahimman sigogin aiki. Fillers masu ƙarfi na silica, waɗanda galibi ke ɗauke da kashi 70-90% na mahaɗin ta hanyar nauyi, suna aiki don rage CTE na tsarin polymer don ya dace da na silicon da jan ƙarfe, ta haka rage damuwa a lokacin zagayowar zafin jiki. Rarraba girman barbashi na waɗannan fillers an inganta shi sosai don haɓaka yawan marufi yayin da ake kiyaye halayen kwarara masu kyau yayin aikin ƙera. Don aikace-aikacen da ke buƙatar haɓaka kwararar zafi, kamar marufi na semiconductor mai ƙarfi, ana iya haɗa fillers na musamman kamar aluminum oxide ko boron nitride don ƙirƙirar hanyoyin zafi masu inganci yayin da ake kula da rufin lantarki. Kowane yanki na kayan yana yin cikakken bincike don tabbatar da daidaiton abun ciki, tare da ƙungiyoyin fasaha suna kula da jadawalin sarrafa tsarin ƙididdiga akan mahimman sigogin kayan don tabbatar da daidaito tsakanin rukuni-zuwa-baki.

 

3.2 Zaɓin Kayan Aiki na Musamman

Ansix Tech tana amfani da wata hanya mai tsari don daidaita halayen kayan aiki da buƙatun aikace-aikace, tana fahimtar cewa yanayi daban-daban na aiki suna buƙatar halaye na musamman na kayan aiki. Ga na'urorin semiconductor na motoci, kayan dole ne su cika ƙa'idodin aminci mafi tsauri, tare da zaɓuɓɓukan da ke jaddada aikin hawan zafi na musamman (wanda zai iya jure -55°C zuwa 150°C ga dubban zagayowar), juriyar zafin jiki mai yawa (ci gaba da aiki a 150°C), da kuma juriyar danshi mai kyau (wanda zai iya jure 85°C/85% RH na tsawon lokaci). Waɗannan buƙatun galibi suna haifar da zaɓin EMCs masu yawan zafin jiki na gilashi (Tg) tare da ƙarancin CTE da ƙarancin ƙazanta na ionic don hana lalacewar da tsatsa ke haifarwa a tsawon rayuwar aikin abin hawa.

A cikin ɓangaren samar da wutar lantarki mai saurin girma, zaɓin kayan yana ba da fifiko ga ƙwarewar sarrafa zafi tare da damuwar aminci ta gargajiya. A nan, Ansix Tech ta ƙayyade kayan da ke da ingantaccen watsa wutar lantarki (1.5-3.0 W/m·K idan aka kwatanta da daidaitaccen 0.8-1.0 W/m·K) don kawar da zafi da aka samar ta hanyar sauya asara, yayin da ake kiyaye kyawawan kaddarorin rufe wutar lantarki don hana gajerun da'irori a cikin aikace-aikacen wutar lantarki mai ƙarfi. Ga aikace-aikacen lantarki na masu amfani, inda saurin farashi ya fi girma amma yanayin aiki ba shi da tsauri, zaɓin kayan yana daidaita aiki mai kyau tare da tattalin arzikin masana'antu, sau da yawa yana zaɓar daidaitattun EMCs waɗanda suka cika matakan da ake buƙata na jin daɗin danshi (MSL 3 ko mafi kyau) kuma suna ba da isasshen kariya ta injiniya don tsawon rayuwar samfurin da ake tsammani. Wannan dabarar zaɓin kayan da aikace-aikacen ke jagoranta tana tabbatar da daidaito mafi kyau tsakanin farashi-da-aiki a cikin sassa daban-daban na kasuwa yayin da ake kiyaye ƙa'idodin aminci da ake buƙata don kowane takamaiman yanayin amfani.

4 Tsarin Motsa Jiki da Masana'antu

4.1 Binciken Gudun Mod Mai Ci Gaba

Aiwatar da fasahar kwaikwayo mai zurfi yana wakiltar ginshiƙi na tsarin ƙirar mold na Ansix Tech, tare da nazarin Moldex3D Flow wanda ke aiki a matsayin babban kayan aikinsu don annabta da inganta halayen kwararar filastik yayin ƙera allura. Wannan dandamalin kwaikwayo mai ci gaba yana amfani da nazarin girma uku wanda ba na isothermal ba bisa ga ma'aunin Navier-Stokes don daidaita yanayin kwararar da ke cikin ramukan mold. Ƙungiyar injiniya tana amfani da wannan damar don gano lahani na masana'antu kafin ƙera kayan aiki, suna kwaikwayon ci gaban kwararar gaba don hango wuraren layin walda, samuwar tarkon iska, da tsarin cikewa wanda zai iya haifar da gajerun hotuna ko wasu lahani da suka shafi cikawa. Wannan tsarin tabbatarwa na kama-da-wane yana bawa masu zane damar yanke shawara bisa ga bayanai game da sanya ƙofa, tsarin tsarin gudu, da kuma tsarin tashar sanyaya don tabbatar da ingantaccen ɗabi'ar cikawa a duk faɗin ɓangaren.

 

Bayan nazarin cikawa na asali, ƙwararrun kwaikwaiyo na Ansix Tech suna amfani da dabarun ƙira na zamani don yin hasashen mahimman sigogin inganci kamar raguwar girma, rarrabawar damuwa ta sauran, da kuma yanayin warpage. Ta hanyar yin kwaikwayon tasirin kwararar maɓuɓɓuga - yanayin kwararar gaba na polymers waɗanda ba na Newtonian ba yayin allura - injiniyoyi na iya yin hasashen daidai yanayin zare a cikin mahaɗan da aka ƙarfafa kuma suna tsammanin tasirinsa akan halayen injiniya da kwanciyar hankali na girma. Tsarin kwaikwayo ya haɗa da nazarin zafi don gano yankunan da ba su da isasshen sanyaya wanda zai iya tsawaita lokutan zagayowar ko ƙirƙirar raguwar bambanci, da kuma nazarin ƙimar yanke don gano wuraren da yankewa mai yawa zai iya lalata kayan polymer. Ta hanyar wannan cikakkiyar hanyar kwaikwayo, Ansix Tech ta cimma nasarar farko a ƙirar mold tare da daidaito mai ban mamaki, rage lokacin haɓakawa da kawar da maimaita gwaji da kurakurai masu tsada a matakin masana'antu.

 

4.2 Kalubalen Samar da Mold da Mafita

Ƙirƙirar molds masu inganci ga sassan semiconductor yana gabatar da ƙalubalen fasaha da yawa da Ansix Tech ta magance ta hanyar ƙwarewa ta musamman a fannin kera kayayyaki. Salo mai sarkakiya na molds na semiconductor, waɗanda galibi suna haɗa da cikakkun bayanai masu rikitarwa na rami, juriya mai tsauri (yawanci ± microns 5), da tsarin fitar da kayayyaki masu kyau, yana buƙatar daidaiton kera kayayyaki na musamman. Don cimma wannan, Ansix Tech tana amfani da cibiyoyin kera kayayyaki na zamani waɗanda ke da ƙarfin niƙa mai ƙananan diamita kamar 0.1mm, injin fitar da wutar lantarki (EDM) don yanayin ƙasa mai rikitarwa, da kuma niƙa daidai don saman rufewa mai mahimmanci. Kamfanin ya haɓaka ƙwarewa ta musamman wajen kera ramukan mold masu matakai da yawa waɗanda ke ɗaukar kauri daban-daban waɗanda galibi ke cikin fakitin semiconductor, yana tabbatar da cewa an haɗa kayan iri ɗaya a duk sassan ɓangaren.

 

Wataƙila mafi girman ci gaba a cikin ƙwarewar ƙera mold na Ansix Tech yana cikin amfani da fasahar ƙera ƙarin abubuwa don samar da hanyoyin sanyaya abubuwa masu tsari. Ba kamar layukan sanyaya na gargajiya waɗanda aka takaita ga hanyoyin da aka haƙa madaidaiciya ba, tashoshin sanyaya abubuwa masu tsari na 3D suna bin ainihin yanayin ramin mold, suna ba da damar cire zafi iri ɗaya wanda ke rage lokutan sanyaya sosai kuma yana rage yanayin zafi da ke haifar da warpage. Wannan sabuwar hanyar ta zama wani ɓangare na cikakken "mafita na mold mai rufewa" na Ansix Tech wanda ke haɗa haɓaka ƙira, kera ƙari, kammalawa daidai, da sarrafa zafin jiki mai aiki. Aiwatar da sanyaya abubuwa masu tsari ya haifar da raguwar lokacin zagayowar da aka rubuta har zuwa 30% a aikace-aikacen samarwa, yayin da a lokaci guda ke inganta ingancin sashi ta hanyar sanyaya iri ɗaya. Bugu da ƙari, Ansix Tech tana magance ƙalubalen samun iska ga sassan siriri ta hanyar amfani da hanyoyin micro-EDM na musamman don ƙirƙirar tashoshin iska masu kunkuntar kamar microns 5-10, yana ba da damar iska ta makale ta fita ba tare da barin walƙiya ta abu ba, ta haka yana kawar da lahani mai ƙonewa wanda galibi ke addabar injection mai sauri na fakitin semiconductor.

 

4.3 Inganta Ingancin Sarrafa Mold

Ansix Tech tana bin diddigin inganta ingancin mold ta hanyar amfani da hanyoyi daban-daban da ke daidaita yawan aiki, inganci, da tsawon lokacin kayan aiki. Tushen dabarun ingancinsu ya ta'allaka ne da ƙirar mold ta kimiyya wadda ke haɓaka kwararar laminar, rage juriyar kwarara, da kuma tabbatar da daidaiton cikewa a duk ramuka a cikin molds masu ramuka da yawa. Ƙungiyoyin injiniya suna amfani da hanyoyin ƙira na parametric don tantance tsarin ƙofa, yanayin gudu, da shimfidar sanyaya ta hanyar tsari, gano haɗuwa mafi kyau waɗanda ke rage buƙatun matsin lamba na allura yayin da suke kiyaye daidaiton girma. Wannan hanyar ta hanya sau da yawa tana haifar da raguwa mai mahimmanci a lokutan zagayowar - shari'o'in da aka rubuta sun nuna ci gaba da kashi 15-25% - yayin da a lokaci guda ke rage matsin lamba na allura da kashi 10-15%, ta haka rage damuwa ta injiniya akan kayan aikin mold da allura.

 

Bayan mold ɗin kanta, Ansix Tech tana aiwatar da fasahar sarrafa tsari mai inganci don kiyaye mafi kyawun yanayin aiki a duk lokacin samarwa. Tsarin sarrafa zafin mold ɗinsu na musamman yana amfani da masu sarrafa zafin mold na musamman waɗanda aka buga ta 3D waɗanda ke ci gaba da sa ido da daidaita saurin kwarara, yanayin zafi, da bambance-bambancen matsi a cikin da'irori masu sanyaya da yawa. Ta hanyar kiyaye lambobin Reynolds a cikin mafi kyawun kewayon turmutsutsu na 4,000-8,000, wannan tsarin yana tabbatar da ingantaccen canja wurin zafi yayin da yake guje wa yawan amfani da makamashi. Kamfanin kuma yana amfani da ka'idojin kulawa na hasashen bisa ga ci gaba da sa ido kan aikin hydraulic, juriya ga fitarwa, da ingancin injin (idan ya dace), yana ba da damar tsara ayyukan kulawa a lokacin hutun samarwa na halitta maimakon a matsayin martanin gaggawa ga gazawar kayan aiki. Wannan hanyar da aka saba amfani da ita don sarrafa mold ta nuna sakamako masu ban mamaki a cikin yanayin samarwa, tare da shari'o'in da aka rubuta sun nuna raguwar kashi 40% a lokacin hutun da ba a shirya ba da kuma tsawaitawa kashi 60% a cikin tazara na kulawa ta rigakafi, wanda ke ba da gudummawa sosai ga ingancin masana'antu da ingancin farashi.

 

Tsarin Gina Sashe 5 na Semiconductor

5.1 Sigogi na Gyaran Allura da Sarrafawa

Tsarin ƙera allurar da aka yi wa sassan semiconductor yana buƙatar daidaito na musamman a cikin sarrafa sigogi don cimma daidaiton da ake buƙata a cikin halayen kayan aiki, daidaiton girma, da kuma bayyanar gani. Ansix Tech tana amfani da hanyar ƙera kimiyya wacce ke kafa tagogi masu ƙarfi bisa ga halayen kayan aiki da yanayin kayan aiki maimakon dogaro da hanyoyin gwaji da kuskure na gargajiya. Ma'aunin tsari masu mahimmanci - bayanan saurin allura, haɓaka matsin lamba na rami, saitunan zafin jiki, da bayanan marufi - an haɓaka su da kyau ta hanyar gwaje-gwajen da aka tsara waɗanda ke daidaita saitunan injin tare da sakamakon da aka auna. Saurin allura yana karɓar kulawa ta musamman, saboda yana tasiri kai tsaye dumama yanke, yanayin kwayoyin halitta, da daidaita zare a cikin mahaɗan da aka cika, tare da bayanan martaba galibi ana raba su zuwa matakai da yawa don daidaita cikakken cikawa ba tare da abubuwan da suka wuce kima na yanke ko jetting ba.

 

Kula da zafin jiki ya wuce yankunan ganga na asali don ya ƙunshi cikakken sarrafa zafi na tsarin gyaran gaba ɗaya. Ana kiyaye zafin bututun ƙarfe daidai don hana lalacewar abu yayin da ake tabbatar da isasshen kwarara, tare da ƙwararrun thermocouples suna ba da ra'ayi na ainihi don sarrafa madauri a rufe. Kula da zafin jiki na mold yana wakiltar wani muhimmin abu, tare da Ansix Tech yana amfani da masu sarrafa zafin jiki na yankuna da yawa don kula da yankuna daban-daban na mold a cikin ƙananan madaukai (yawanci ± 2°C na setpoint) don tabbatar da daidaiton yanayin sanyaya a faɗin ɓangaren. Don fakitin semiconductor masu kauri da siriri kusa da juna, kamfanin na iya amfani da sarrafa zafin jiki na mold mai ƙarfi ta amfani da dabarun gyaran zafin jiki mai sauri (RHCM) waɗanda ke ɗaga zafin saman mold yayin allura don inganta halayen kwarara, sannan a kwantar da shi da sauri don rage lokacin zagayowar. Wannan hanyar haɗin gwiwa don sarrafa zafi tana tabbatar da ingantaccen halayen abu a duk lokacin allura, marufi, da sanyaya, wanda ke haifar da abubuwan da ke da ƙarancin damuwa da halaye masu girma.

 

5.2 Kalubale a Tsarin Injerar Sashi na Semiconductor

Tsarin allurar da aka yi amfani da shi wajen yin allurar da aka yi amfani da shi wajen yin allurar filastik yana gabatar da ƙalubale da dama na musamman waɗanda suka bambanta wannan ƙwarewa daga tsarin allurar filastik na gargajiya. Tsarin rashin aiki yana wakiltar matsala mai ɗorewa, musamman a cikin sassan da ke da kauri inda saman waje ke tauri kafin ciki, yana kama iska ko abubuwa masu canzawa a cikin kayan. Ansix Tech ta magance wannan ƙalubalen ta hanyar haɗakar sigogin tsari da aka inganta - ƙara matsin lamba na allura, tsawaita lokacin allura, da rage zafin jiki na ganga - da mafita na ƙirar mold kamar sanya ƙofa mai dabara wanda ke haɓaka ƙarfafawa daga wurare mafi nisa zuwa ga ƙofar. Ga sassan da ba za a iya kauce wa bambancin kauri ba, kamfanin na iya haɗa hanyoyin iskar gas a cikin mold ɗin kanta, yana barin iskar gas da aka makale su fita ba tare da haifar da tabo a saman ba.

 

Wani babban ƙalubale kuma yana tattare da sarrafa madaidaicin mannewar sassan semiconductor masu laushi ba tare da haifar da share waya ko canjin paddle ba yayin aikin allurar. Yawan kwararar da ake buƙata don cikewa gaba ɗaya na iya haifar da ƙarfin hydraulic mai yawa akan sassan ciki na fakitin semiconductor, wanda zai iya kawar da wayoyi masu haɗin gwiwa ko ma fasa mashin silicon. Ansix Tech yana rage waɗannan haɗarin ta hanyar ƙirar ƙofa da aka inganta ta hanyar rheologically wanda ke rage saurin kwarara yayin da yake kiyaye lokacin cikawa, da kuma bayanan allurar matakai da yawa waɗanda ke rage gaban kwarara yayin da yake kusantowa ga mahimman tsari. Warpage yana wakiltar wani ƙalubale na gama gari, wanda ya taso daga raguwar bambanci saboda rashin daidaituwar sanyaya ko yanayin kwayoyin halitta. Ta hanyar haɗakar ƙira mai jure wa kwaikwayo, sanyaya mai tsari, da inganta tsari - gami da rage matsin lamba na allura, ƙarancin zafin jiki na ganga, da tsawaita lokutan sanyaya - Ansix Tech ta yi nasarar rage warpage zuwa matakan da aka yarda da su don ayyukan haɗuwa ta atomatik na gaba.

 

5.3 Dabaru na Inganta Tsarin Aiki

Ansix Tech tana amfani da tsarin inganta tsarin ƙera allura wanda ke daidaita manufofi da dama masu fafatawa: rage lokacin zagayowar, inganta inganci, haɓaka yawan amfanin ƙasa, da ingancin kuzari. Hanyarsu ta fara ne da cikakken bayanin tsarin ƙera ta amfani da na'urori masu auna matsi na rami, rarraba zafin jiki, da ɗanko a cikin ainihin lokaci. Wannan yanayin mai wadataccen bayanai yana bawa injiniyoyi damar kafa alaƙar dalili tsakanin sigogin injin da sakamakon inganci, suna wucewa fiye da alaƙa mai sauƙi don haɓaka fahimtar ƙa'idodi na farko game da yanayin aikin. An tsara tagogi na tsari da gangan tare da isasshen gefen aiki don daidaita bambance-bambancen kayan aiki na yau da kullun da ƙananan canjin injin yayin da ake kiyaye ingancin fitarwa a cikin iyakokin ƙayyadaddun bayanai.

 

Ga shirye-shiryen samar da kayayyaki masu yawa, Ansix Tech tana aiwatar da tsarin sarrafa madauri mai rufewa wanda ke ci gaba da daidaita sigogin tsari bisa ga ra'ayoyin lokaci-lokaci daga na'urori masu auna matsin lamba na rami. Wannan hanyar daidaitawa tana rama raguwar injin a hankali, canje-canjen yanayin yanayi, da bambance-bambancen danko na abu, tana kiyaye ci gaba mai narkewa a gaba da kuma ɗabi'ar tattarawa a duk lokacin samarwa. Kamfanin ya kuma ƙirƙiro dabaru na musamman don ƙalubalen yanayin ƙira, kamar ƙera ƙarancin matsi ga manyan abubuwan da ke da matuƙar girma inda rage damuwa da ya rage shine mafi mahimmanci, da kuma ƙera babban sauri ga fakitin sirara inda cikawa cikin sauri yake da mahimmanci. Waɗannan hanyoyin da aka inganta suna ba da ingantattun ci gaba a cikin ingancin masana'antu, tare da wani bincike da ya nuna raguwar ƙimar tarkace daga 3.2% zuwa 0.5% yayin da a lokaci guda ke ƙara yawan samarwa da 18% ta hanyar rage lokacin zagayowar. Wannan hanya mai tsauri don inganta tsari yana tabbatar da cewa Ansix Tech koyaushe yana isar da abubuwan da suka cika ko suka wuce duk buƙatun da aka ƙayyade yayin da yake ci gaba da tattalin arzikin masana'antu mai gasa.

Tsarin Kula da Inganci da Tabbatarwa 6

6.1 Tsarin Gudanar da Inganci Mai Cikakke

Ansix Tech ta aiwatar da tsarin kula da inganci mai ƙarfi wanda ya mamaye dukkan zagayowar rayuwar samfura daga ƙira zuwa samarwa zuwa isarwa, tare da mai da hankali kan cika ƙa'idodin masana'antar semiconductor. Tsarin ingancin kamfanin ya ginu ne akan tushen IATF 16949,

ya haɗa da ƙarin yarjejeniyoyi na musamman na masana'antu kamar AEC-Q100 don da'irori masu haɗawa da AEC-Q101 don semiconductors masu rarrabe. Wannan cikakken tsarin yana farawa da Tsarin Ingantaccen Samfura (APQP), wanda aka tsara a matakai biyar daban-daban: tsara samfura da ma'anar su, ƙirar samfura da haɓakawa, ƙira da haɓakawa, tabbatar da samfura da tsari, da ƙaddamar da samarwa tare da ci gaba da haɓakawa. A kowane mataki, ana kammala takamaiman abubuwan da aka isar da inganci da kyau, gami da Tsarin FMEA, Tsarin FMEA, Tsarin Kulawa, da hanyoyin Kula da Tsarin Lissafi, tabbatar da cewa an gano kuma an rage yiwuwar lalacewar hanyoyin kafin a fara samarwa.

 

A lokacin tantance samfura da tsarin aiki, Ansix Tech tana gudanar da gwaje-gwajen cancanta masu tsauri waɗanda suka fi ƙarfin ayyukan masana'antu. Abubuwan da ke cikin Semiconductor suna fuskantar gwaje-gwajen damuwa masu inganci, gami da zagayowar zafin jiki (yawanci -55°C zuwa 150°C don aikace-aikacen mota), gwajin rayuwar aiki mai zafi, gwajin autoclave (121°C, 100% RH, matsin lamba 2 na atm), da gwajin damuwa mai sauri. Waɗannan ƙa'idodin tabbatarwa masu buƙata suna tabbatar da cewa sassan za su tsira daga tsawon lokacin aikinsu ko da a cikin mawuyacin yanayi. Kamfanin yana kula da tunanin rashin lahani a duk lokacin samarwa, yana aiwatar da ma'aunin inganci na PPM da jadawalin sarrafa tsarin ƙididdiga akan duk mahimman sigogi, tare da tsarin sa ido na ainihin lokaci wanda ke nuna karkacewa ta atomatik daga iyakokin sarrafawa da aka kafa. Wannan tsarin tsarin kula da inganci ya ba Ansix Tech damar cimma matakan inganci na musamman, tare da nuna aikin ƙarancin ƙimar lahani na PPM 100 ko da ga abubuwan da suka fi ƙalubale na semiconductor na mota.

 

6.2 Aiwatar da Tsarin Kula da Ingancin Samarwa

A cikin ayyukan samarwa na yau da kullun, Ansix Tech tana amfani da hanyar kula da inganci mai matakai da yawa wanda ke haɗa fasahar dubawa ta zamani tare da hanyoyin ƙididdiga don tabbatar da daidaiton ingancin fitarwa. Tushen tsarin ingancin samarwarsu ya ta'allaka ne a cikin cikakken dubawa na farko na farko wanda ke tabbatar da duk mahimman girma ta amfani da injunan aunawa (CMM), masu kwatanta haske, da ma'auni na musamman. Wannan tabbacin farko yana tabbatar da cewa tsarin samarwa yana farawa da daidaita sigogin saitawa kafin cikakken fara samarwa. A lokacin gudanar da samarwa, tsarin gani na atomatik yana yin bincike 100% na mahimman fasaloli kamar su ƙofofi, lahani na saman, da zane-zanen girma, tare da algorithms na koyon injina suna ci gaba da inganta daidaiton ganowa bisa ga rarrabuwar lahani da aka tabbatar. Waɗannan tsarin atomatik na iya gano bambance-bambance masu sauƙi kamar bambance-bambancen girma na micron 10 ko canje-canje na saman mintuna waɗanda zasu iya nuna matsalolin kayan aiki ko tsari.

 

Ga sigogin ingancin ciki waɗanda ba za a iya tantance su ta hanyar duba gani ba, Ansix Tech tana amfani da tsare-tsaren tattara samfura na ƙididdiga bisa ga Ma'aunin Soja 105E tare da matakan dubawa masu tsauri don halaye masu mahimmanci. Ana ci gaba da fitar da samfura daga kwararar samarwa don cikakken nazarin dakin gwaje-gwaje, gami da duba sassan jiki don tabbatar da ingancin tsarin ciki, duba microscopy na acoustic don gano ɓarna ko ɓarna na ciki, da gwajin ƙarfin injiniya don tabbatar da mannewa mai kyau tsakanin kayan. Kamfanin kuma yana sa ido kan ma'aunin ƙarfin aiki (PpK) akan duk mahimman sigogin masana'antu, tare da abubuwan da ke cikin motoci waɗanda ke buƙatar ƙimar PpK da aka nuna na 1.67 ko sama da haka a lokacin ƙaddamar da PPAP. ​​Wannan hanyar da ke jagorantar bayanai tana ba da damar gano ɓarnar tsari da wuri kafin a samar da samfurin da ba ya dace ba, yana sauƙaƙe gyare-gyaren tsari masu aiki waɗanda ke kula da fitarwa a cikin iyakokin ƙayyadaddun bayanai. Ana yin rikodin duk bayanan inganci a cikin tsarin aiwatar da masana'antu na tsakiya (MES) wanda ke kula da cikakken bin diddigin abubuwa daga albarkatun ƙasa ta duk sigogin tsari zuwa sakamakon gwaji na ƙarshe don kowane rukuni na samarwa, yana ba da damar cikakken bincike da amsa cikin sauri ga duk wata matsala ta inganci da za ta iya tasowa a fagen.

 

7 Ƙwarewar Marufi, Isarwa, da Masana'antu

7.1 Yarjejeniyar Marufi ta Musamman

Marufi na sassan semiconductor da aka gama yana buƙatar kulawa sosai ga cikakkun bayanai don hana lalacewa yayin jigilar kaya yayin da ake kiyaye bin diddigin abubuwa da kuma hana gurɓatawa. Ansix Tech ta ƙirƙiro hanyoyin marufi na musamman don aikace-aikace waɗanda ke magance buƙatun musamman na sassan semiconductor, waɗanda galibi suna da rauni a fannin injiniya kuma suna da saurin kamuwa da muhalli. Ga yawancin samfuran semiconductor, kamfanin yana amfani da tef ɗin ɗaukar kaya masu hana tsayawa wanda aka saka a cikin jakunkuna masu sarrafa danshi tare da fakitin bushewa don kiyaye matakan jin daɗin danshi (MSL) da suka dace da nau'in kayan. Tsarin marufi yana farawa da duba gani ta atomatik wanda ke tabbatar da daidaiton kayan da kuma sahihancin su kafin a sanya su a cikin tire ko tef ɗin da aka tsara musamman, yana hana haɗuwa tsakanin abubuwan da za su iya haifar da lalacewar inji yayin sarrafawa da jigilar kaya.

 

Ganin cewa fitar da wutar lantarki (ESD) yana da matuƙar haɗari ga sassan semiconductor, Ansix Tech tana kula da wuraren da aka kiyaye su da kariya daga ESD a duk lokacin da suke gudanar da marufi, tare da tsarin sa ido na ci gaba wanda ke faɗakar da ma'aikata idan matakan cajin da ba sa canzawa sun kusanci maƙasudai masu haɗari. Duk kayan marufi suna bin ƙa'idodin JEDEC don juriyar saman da kuma watsar da caji, suna ba da kariya mai yawa daga abubuwan da suka faru na ESD. Ga kayan da aka tsara don aikace-aikacen motoci, inda ingancin sarkar samar da kayayyaki ya fi muhimmanci, kamfanin yana aiwatar da hatimin da aka bayyana da kuma lambobin gano wurare na musamman waɗanda ke ba da damar cikakken ganowa zuwa ranar ƙera, canjin aiki, har ma da takamaiman sigogin injin. Wannan cikakkiyar hanyar marufi tana tabbatar da cewa kayan sun isa wuraren abokan ciniki cikin kyakkyawan yanayi, a shirye don haɗawa cikin tsarin haɗa su ta atomatik ba tare da ƙarin rarrabuwa ko dubawa ba.

 

7.2 Ingancin Sarkar Samarwa da Aikin Isarwa

A cikin masana'antar semiconductor inda katsewar samarwa na iya haifar da mummunan sakamako ga masana'antun da ke ƙasa, Ansix Tech ta kafa tarihi mai kyau don amincin sarkar samar da kayayyaki da kuma aikin isar da kayayyaki akan lokaci. Kamfanin yana da tsarin jigilar kayayyaki na duniya tare da ikon rarrabawa mai yawa wanda ke tabbatar da ci gaba da wadata koda a lokacin katsewar yankuna, kamar yadda aka nuna a lokacin ƙuntatawa na annobar Shanghai ta 2022 lokacin da kamfanin ya yi nasarar canza ayyukan zuwa wasu cibiyoyin rarrabawa don ci gaba da alƙawarin abokan ciniki. Tsarin jigilar kayayyaki ya haɗa da samfuran hasashen buƙatu waɗanda ke tsammanin buƙatun abokan ciniki bisa ga tsarin tarihi da bayanan kasuwa, wanda ke ba da damar gudanar da kaya mai aiki wanda ke hana sauye-sauyen buƙatu yayin da yake kiyaye matakan sabis na manufa.

 

Aikin isar da kayayyaki na Ansix Tech yana da ƙarfi ta hanyar sassaucin masana'antu wanda zai iya daidaita jadawalin samarwa cikin sauri don mayar da martani ga canje-canjen fifikon abokan ciniki ba tare da yin illa ga inganci ko inganci ba. Kamfanin yana amfani da tsarin tsare-tsare da tsare-tsare na zamani waɗanda ke inganta jerin samarwa a duk faɗin sawun masana'antar su, suna daidaita aikin ranar ƙarshe tare da ma'aunin ingancin aiki. Wannan tsarin kula da sarkar samar da kayayyaki ya samar da aikin da aka nuna na kashi 98% na isar da kayayyaki akan lokaci a duk faɗin abokan cinikin su, tare da aiki mai ƙarfi musamman ga abokan cinikin motoci inda rigakafin rufewar samarwa yake da mahimmanci. Kamfanin yana ƙara haɓaka amincin sarkar samar da kayayyaki ta hanyar sarrafa kayan masarufi masu mahimmanci, kiyaye hannun jari na aminci yayin aiwatar da tsarin juyawa na farko-farko (FIFO) wanda ke hana lalacewar kayan aiki akan lokaci. Wannan cikakkiyar hanyar kula da isarwa da samar da kayayyaki tana sanya Ansix Tech a matsayin abokin tarayya mai aminci a cikin yanayin semiconductor, wanda ke da ikon tallafawa dabarun ƙera kayayyaki na kan lokaci waɗanda manyan masana'antun semiconductor ke amfani da su a duk faɗin kasuwa daban-daban.

 

7.3 Kwarewa da Aminci a Masana'antu

Kwarewar Ansix Tech mai zurfi a masana'antar, wacce ta tattara tsawon shekaru da dama na musamman kan abubuwan da suka shafi filastik na semiconductor, tana wakiltar babban fa'ida da ƙima ga abokan cinikinta. Ƙwarewar kamfanin ta shafi tsararraki da dama na fasaha, daga fakitin leadframe na gargajiya ta hanyar ci gaba da QFNs da BGAs zuwa tsarin tsarin-in-package (SiP), wanda ke ba da hangen nesa mai mahimmanci na tarihi kan ƙalubalen aminci da mafita da aka tabbatar. Wannan zurfin ilimin cibiyoyi yana ba Ansix Tech damar hango matsalolin da za su iya tasowa bisa ga fahimtar tsari daga irin waɗannan yanayi na tarihi, sau da yawa gano da warware ƙalubale kafin su shafi ingancin samfura ko ingancin masana'antu. Injiniyoyin kamfanin suna ci gaba da shiga cikin kwamitocin ƙa'idodin masana'antu da tarurrukan fasaha, suna tabbatar da cewa hanyoyin su sun haɗa da sabbin ci gaba a cikin kayan aiki, tsari, da dabarun inganci.

 

An nuna ingancin sassan Ansix Tech ta hanyar ingantaccen aikin filin da suka yi a wasu daga cikin aikace-aikacen da suka fi wahala, gami da tsarin injinan samar da wutar lantarki na mota inda tsawon rayuwar aiki ya wuce shekaru 15 kuma ana auna ƙimar gazawa a cikin sassa a kowace biliyan. Wannan amincin filin ya samo asali ne daga tsarin tsarinsu na inganta ƙimar ƙira, inda ake kiyaye sigogin aiki sosai a cikin ƙarfin kayan aiki don daidaita yanayin damuwa ba zato ba tsammani ba tare da gazawa ba. Jajircewar kamfanin ga aminci ya wuce bin ƙa'idodin asali ga buƙatun abokin ciniki, yana haɗa da gwajin tabbatarwa na musamman ga aikace-aikacen wanda ke kwaikwayon yanayin aiki na gaske fiye da ƙa'idodin cancanta na yau da kullun. Don aikace-aikacen motoci, wannan ya haɗa da tsawaita zagayowar zafin jiki wanda ya wuce buƙatun AEC-Q100 na yau da kullun, da gwajin girgiza wanda ke kwaikwayon yanayin aiki mai wahala na abin hawa. Wannan alƙawarin ga ingantaccen aminci ya kafa Ansix Tech a matsayin mai samar da kayayyaki ga kamfanonin semiconductor da yawa na matakin 1, tare da kayan aikinsu suna aiki a cikin aikace-aikacen da ke da mahimmanci ga aminci inda gazawa ba zaɓi bane. Yayin da masana'antar semiconductor ke ci gaba da haɓaka zuwa aikace-aikacen da ke ƙara buƙata, ƙwarewar Ansix Tech da amincin da aka tabbatar sun sanya su a matsayin abokin tarayya mai mahimmanci a ci gaba da ci gaban fasahar lantarki.

 

Kammalawa 8: Matsayi Mai Kyau a Tsarin Darajar Semiconductor

Ansix Tech ta kafa kanta a matsayin ƙwararre a cikin yanayin semiconductor na duniya, tana da ƙwarewa a cikin haɗakar abubuwa masu rikitarwa tsakanin kimiyyar kayan aiki, injiniyan daidaito, da ƙwarewar masana'antu da ake buƙata don samar da abubuwan filastik masu inganci don aikace-aikacen semiconductor. Ta hanyar tsarin haɗin gwiwarsu wanda ya shafi ƙira, zaɓin kayan aiki, injiniyan mold, ƙera allura, da tabbatar da inganci, kamfanin yana samar da abubuwan da suka dace da buƙatun da ke ƙaruwa na fakitin semiconductor na zamani, musamman a aikace-aikacen motoci da masana'antu inda gazawa ba zaɓi bane. Ƙwarewarsu wajen shawo kan ƙalubalen masana'antu ta hanyar ƙirƙirar fasaha - kamar sanyaya yanayi, hanyoyin ƙera kimiyya, da kuma ingantaccen sarrafa tsari - yana ba su damar cimma ƙa'idodi masu inganci da aminci waɗanda ke bambanta su da na'urorin ƙera filastik na gargajiya.

 

Yayin da masana'antar semiconductor ke ci gaba da ci gaba da ba ta da iyaka, rawar da Ansix Tech ke takawa za ta iya ƙara girma a cikin mahimmancin dabarun. Ci gaba da ake yi na rage yawan wutar lantarki, ƙaruwar yawan wutar lantarki, da kuma buƙatun aminci a duk aikace-aikacen lantarki za su buƙaci ƙarin hanyoyin samar da filastik masu inganci. Tare da tushensu a cikin inganta tsarin aiki da kuma jajircewarsu ga ƙirƙirar fasaha, Ansix Tech tana da kyakkyawan matsayi don tallafawa buƙatun masana'antar semiconductor na gaba, wanda ke ba da damar ci gaba da yaɗuwar kayan lantarki a kowane fanni na rayuwar zamani. Ikonsu da aka nuna na daidaita daidaito, aminci, da tattalin arzikin masana'antu ya sa su zama abokin tarayya mai mahimmanci a cikin sarkar darajar semiconductor, yana ba da gudummawa ga ci gaban fasaha ta hanyar ƙwarewa a cikin sarrafa sassan filastik na semiconductor.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi sarrafa mold da allurar sassa na filastik na Semiconductor, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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