Mold da allurar injin Siemens MRI

Mold da allurar injin Siemens MRI

Ansix Fasaha Ta Sauya Tsarin Samar da Mold na Gidaje na Siemens MRI Ta Hanyar Kirkirar Fasaha ta Dijital

A cikin masana'antar da daidaito ya haɗu da kirkire-kirkire, Ansix Tech ta zama muhimmiyar abokiyar hulɗa ga Siemens wajen ƙera mahimman ƙirar gidaje don tsarin MRI ɗinsu. Ta hanyar ci gaba da injiniyanci da sauye-sauyen dijital, kamfanin yana kafa sabbin abubuwa ƙa'idodi a cikin kera na'urorin likitanci.

 

ƙera molds na gidaje don tsarin MRI yana ɗaya daga cikin ɓangarorin da suka fi ƙalubale a fannin samar da kayan aikin likita. Waɗannan sassan dole ne su cika ƙa'idodi na musamman na daidaito, daidaiton tsari, da aiki yayin da suke bin ƙa'idodin tsaron lafiya masu tsauri. Ansix Tech ta yi amfani da ƙwarewarta mai yawa a cikin manyan injinan allurar filastik don shawo kan waɗannan ƙalubalen, tana aiwatar da cikakken tsarin aiki na dijital wanda ya fara daga ƙirar farko zuwa isarwa ta ƙarshe.

 

Gabatarwa: Bayani game da haɗin gwiwar Ansix Tech da Siemens wajen ƙera molds na MRI.

 

Zane da injiniyanci: Cikakkun bayanai kan hanyoyin ƙira na dijital da nazarin kwararar mold.

 

Zaɓin kayan aiki: Binciken buƙatun kayan aiki da abubuwan da aka haɗa don gidajen MRI.

 

Masana'antar Mold: Fahimtar ƙalubalen zaɓin ƙarfe da kuma kera daidai gwargwado.

 

Gina allurar: Tattaunawa kan tsarin ƙera allurar da dabarun ingantawa.

 

Tabbatar da inganci: Bayani kan cikakkun matakan kula da inganci.

 

Inganta farashi: Bayanin inganci da dabarun rage farashi.

 

Kammalawa: Takaitaccen bayani game da tasirin Ansix Tech a masana'antar da kuma hangen nesa na gaba.

 

Ƙwarewar Zane da Injiniyanci ta Farko

Tushen Dijital

Tsarin kera kayayyaki yana farawa da wani tsari mai inganci na ƙira ta dijital wanda ke amfani da fasahar CAD/CAE/CAM (fasahar CAD/CAE/CAM mai haɗaka) don ƙirƙirar takamaiman ƙayyadaddun ƙira. Wannan hanyar ta nuna inganci mai ban mamaki, ragewa. Tsarin Motsa Jiki Ana iya amfani da zagaye da kashi 40% idan aka kwatanta da hanyoyin gargajiya. Tsarin aikin dijital yana bawa injiniyoyi damar kwaikwayon aiki a cikin yanayi na gaske da kuma gano matsaloli masu yuwuwa tun kafin a fara kera kayan aiki.

 

A cewar binciken masana'antu, kamfanonin da ke aiwatar da fasahar kwaikwayon kama-da-wane na iya rage zagayowar haɓaka samfura da kashi 20% na mutane da kuma rage farashin samar da gwaji da kusan kashi 30%. Ansix Tech ta rungumi wannan hanyar dijital, ta amfani da manhajar kwaikwayon abubuwa masu iyaka ta ANSYS don nazarin tsarin haɗin gwiwa na zafi don hango ko magance matsalolin nakasa yayin sanyaya da rushewa.

 

Binciken Gudun Mold Mai Ci Gaba

Aiwatar da nazarin kwararar mold mai zurfi yana wakiltar muhimmin mataki a cikin tsarin Ansix Tech. Wannan nazarin yana bawa injiniyoyi damar:

 

Yi hasashen da kuma ganin tsarin kwararar resin a cikin ramin mold

 

Gano hanyoyin walda da tarkunan iska da za su iya kawo cikas ga ingancin sassan

 

Inganta wuraren ƙofa da tsarin cikewa don tabbatar da daidaiton marufi

 

Daidaita ƙirar rami mai yawa don daidaiton ingancin sashi

 

Wannan bincike mai zurfi ya tabbatar da cewa yana da mahimmanci wajen ƙera manyan abubuwa masu rikitarwa kamar gidajen MRI, inda ko da ƙananan kurakurai na iya haifar da manyan matsalolin aiki ko gazawar samfura a fagen.

 

Zaɓin Kayan Dabaru don Aikace-aikacen Likita

Haɗawa da Halaye

Tsarin zaɓar kayan da ake amfani da su wajen yin molds na Siemens MRI yana buƙatar yin la'akari da buƙatun fasaha da ƙa'idodin aminci na likita. Ansix Tech yawanci yana amfani da thermoplastics na injiniya kamar PA66 (nailan), ABS, da PC, kowannensu an zaɓa shi don takamaiman aikace-aikace dangane da halayen injinan su da halayen aiki.

 

PA66 (nailan) ya yi fice saboda juriyar zafi da ƙarfin tsarinsa, tare da ƙarfin juriya na 80MPa (ƙarfin tauri) da zafin canjin zafi ya kai 260°C. Wannan ya sa ya dace musamman ga abubuwan da dole ne su kiyaye daidaiton girma a ƙarƙashin yanayin zafi daban-daban. Sabanin haka, ABS yana ba da juriyar tasiri mafi kyau tare da ƙarfin tasiri mai kyau na 15kJ/m², yayin da PC ke ba da kyakkyawan bayyanawa da aikin tsari don aikace-aikacen da ke buƙatar duba gani.

 

Bin Dokokin Likitanci

Duk kayan da aka yi amfani da su a cikin ƙirar gidan MRI na Ansix Tech sun bi ka'idodin ISO 10993 (ƙa'idodin ISO 10993 na biocompatibility), suna tabbatar da cewa sun cika ƙa'idodin aminci masu tsauri ga kayan aikin likita. Kamfanin yana kula da takaddun takardu masu tsauri da kuma bin diddigin duk kayan aikin, tare da kulawa ta musamman ga:

 

Kwanciyar hankali a lokacin da ake maimaita zagayowar tsaftacewa

 

Juriyar sinadaran tsaftacewa da kuma magungunan kashe ƙwayoyin cuta

 

Ƙananan zubar da ƙwayoyin cuta a cikin yanayin asibiti

 

 

Kayayyakin rufin lantarki don abubuwan lantarki masu laushi

 

Wannan tsari mai kyau na zaɓar kayan aiki yana tabbatar da cewa samfuran ƙarshe ba wai kawai sun cika ƙa'idodin aiki ba ne, har ma sun bi ƙa'idodin na'urorin likitanci na duniya.

 

Kalubalen Kera Mold Mai Daidaito da Kuma Matsalolin

Zaɓin Karfe da Kayan Aiki

Zaɓar ƙarfe mai kyau na mold yana wakiltar muhimmin mataki a cikin tsarin ƙera Ansix Tech. Ga samfuran samarwa na dogon lokaci kamar waɗanda ake buƙata don gidajen Siemens MRI, kamfanin yawanci yana amfani da ƙarfe masu inganci kamar H13 ko S136, waɗanda ke ba da daidaito mafi kyau na tauri, juriya ga lalacewa, da kuma iya gogewa. Waɗannan kayan suna tabbatar da tsawon rai na mold (rayuwa ta mold) har zuwa zagaye 80,000, wanda ya wuce matsakaicin masana'antu kuma yana ba da ƙima na dogon lokaci ga abokan ciniki.

 

Ƙarfin injina na zamani suna taka muhimmiyar rawa a cikin kera mold. Ansix Tech tana amfani da cibiyoyin injina masu saurin gaske na Hartford da injinan yashewar madubi na Sodick don cimma daidaito na musamman a cikin sassan mold. Daidaiton wurin maimaita ramin mold da aka samu na 0.003mm yana wakiltar ci gaba sau uku fiye da ƙayyadaddun masana'antu na 0.01mm.

 

Kalubalen Masana'antu da Magani

Girma da sarkakiyar tsarin gyaran fuska na MRI suna gabatar da manyan ƙalubalen masana'antu waɗanda Ansix Tech ta magance ta hanyar kirkire-kirkire ta hanyar fasaha:

 

Kwanciyar Hankali: Manyan wurare a saman suna ƙara haɗarin warpage, ana magance su ta hanyar ingantaccen tsarin tashar sanyaya da kuma sanya ƙofa mai dacewa

 

Bukatun Kammalawa a Sama: Aikace-aikacen likita suna buƙatar kammalawa mai inganci, wanda aka cimma ta hanyar dabarun gogewa na zamani da ƙwarewar rubutu.

 

Tsarin Halitta Mai Hadari: Siffofin sassa masu rikitarwa suna buƙatar ayyukan zamiya masu inganci da hanyoyin ɗagawa a cikin ƙirar mold

 

Samun Sauƙin Kulawa: Hanyoyin ƙira na zamani suna sauƙaƙa gyara da gyara muhimman abubuwa masu mahimmanci

 

Waɗannan mafita sun fito ne daga shekaru goma sha biyar na Ansix Tech na fasaha 沉淀 (fashewar fasaha 沉淀) a masana'antar kera mold, suna wakiltar ilimin da aka samu da wahala wanda ke amfanar abokan ciniki kai tsaye.

 

Tsarin Gyaran Allura da Ingantawa

Tsarin Tsari

Tsarin gyaran allurar da aka yi wa sassan gidajen MRI yana wakiltar ƙarshen duk ƙoƙarin injiniyan da suka gabata. Hanyar Ansix Tech ta haɗa da algorithms na diyya mai ƙarfi na matsin lamba na rami waɗanda ke sa ido da daidaita sigogin riƙewa a ainihin lokaci bisa ga yanayin cikewar narkewa. Wannan tsarin sarrafawa mai inganci ya nuna sakamako masu ban mamaki, yana inganta haƙurin girman rami daga ±0.05mm zuwa ±0.02mm yayin da yake rage ƙimar lalacewar shafin da kashi 62%.

 

Tsarin kula da zafin jiki mai wayo na kamfanin yana kula da canjin yanayin zafin jiki na tsakiya a cikin ±1.5°C, wanda ke rage matsin lamba na ciki wanda zai iya haifar da karkacewa ko rashin kwanciyar hankali na girma akan lokaci. Wannan matakin kula da tsari yana da matukar muhimmanci ga abubuwan MRI, inda daidaiton girma ke shafar aikin kayan aiki da ingancin hoto kai tsaye.

 

Tsarin Sanyaya da Fitar da Kaya

Tsarin hanyoyin sanyaya, masu gudu, da tsarin fitar da iska ya sami kulawa ta musamman a cikin tsarin Ansix Tech:

 

Tashoshin Sanyaya Masu Daidaituwa: Ba kamar hanyoyin gargajiya da aka haƙa madaidaiciya ba, Ansix Tech tana aiwatar da yanayin sanyaya na zamani waɗanda ke bin tsarin ramin mold, suna rage lokacin zagayowar har zuwa 50% yayin da suke inganta daidaiton sassan.

 

Tsarin Gudun Daidaitacce: Masu gudu waɗanda aka tsara da dabarun tabbatar da cikawa iri ɗaya a manyan saman mold, suna hana layukan kwarara da tarkunan iska

 

Fitar da Matakai da yawa: Tsarin sassa masu rikitarwa suna buƙatar tsarin fitar da abubuwa masu inganci waɗanda ke hana lalacewa yayin aikin rushewa

 

Waɗannan tsarin da aka haɗa suna aiki tare don inganta tsarin ƙera allura gaba ɗaya, wanda ke haifar da samar da kayan aiki masu inganci mafi inganci.

 

Cikakken Tabbatar da Inganci

Tabbatar da Matakai da yawa

Ansix Tech tana aiwatar da tsarin kula da inganci mai tsauri a duk lokacin da ake kera kayayyaki, tana farawa da duba kayan farko sannan ta ci gaba har zuwa tabbatar da ingancinsu. Wannan tsarin ya haɗa da:

 

Duba Kayan Danye: Tabbatar da takaddun shaida da kadarorin kayan bayan an karɓa

 

Ma'aunin Cikin-Tsarin Aiki: Dubawa na girma a matakai masu mahimmanci na tsarin samarwa

 

Duba Mataki na Farko: Cikakken auna samfuran samarwa na farko

 

Kula da Tsarin Lissafi: Ci gaba da sa ido kan muhimman sigogi yayin gudanar da samarwa

 

Kamfanin yana amfani da injunan aunawa (CMM) da fasahar daukar hoto ta 3D don tabbatar da yanayin sassa bisa ga ƙa'idodin ƙira na asali, yana tabbatar da cewa sassan sun cika ƙa'idodin juriya da ake buƙata don kayan aikin daukar hoto na likita.

 

Tabbatar da Aiki

Bayan daidaiton girma, Ansix Tech tana gudanar da gwaje-gwaje masu zurfi kan abubuwan da aka gama, gami da:

 

Bayan daidaiton girma, Ansix Tech tana gudanar da gwaje-gwaje masu zurfi kan abubuwan da aka gama, gami da:

 

Gwajin Kadarorin Inji: Tabbatar da ƙarfi, tauri, da juriyar tasiri

 

Gwaje-gwajen Keke na Zafi: Kimanta aiki a ƙarƙashin yanayin zafin jiki daban-daban

 

Kimanta Juriyar Sinadarai: Tabbatar da dacewa da masu tsaftace asibiti

 

Nazarin Dorewa na Dogon Lokaci: Kwaikwayon shekaru na tsawon sabis ta hanyar hanzarta hanyoyin gwaji

 

Wannan cikakken tsarin tabbatarwa yana tabbatar da cewa kowace ƙirar gidan MRI ba wai kawai ta cika ƙa'idodi ba ne, har ma za ta yi aiki yadda ya kamata a tsawon rayuwar sabis ɗin da aka yi niyya.

 

Dabaru Masu Inganci da Inganta Farashi

Ingantaccen Tsarin Dijital

Ansix Tech ta aiwatar da tsarin sarrafa farashi na zamani wanda ke bin diddigin kuɗaɗen da aka kashe a cikin manyan fannoni guda huɗu: 工时 (sa'a ɗaya), kayan aiki, haɗin gwiwa na waje, da kuma rarrabawa. Ta hanyar rarraba hanyoyin kasuwanci zuwa matakan aiki na Mataki na 5 da kuma yin rikodin lokaci ta atomatik a matakai masu mahimmanci, kamfanin ya gano kuma ya kawar da kashi 25% na lokacin gyara mai maimaitawa a cikin matakin ƙirar mold, yana inganta ingancin ƙira da kashi 30%.

 

Haɗakar samfuran farashi mai ƙarfi da BOM ke jagoranta ya ƙara inganta matakan sarrafa farashi. Waɗannan tsarin suna canza BOMs na ƙira ta atomatik zuwa ƙera BOMs, suna daidaita bayanan farashi bisa ga asalin ɓangaren (wanda aka saya ko aka adana). Wani shari'ar aiwatarwa ya nuna ƙarin farashin siye da kashi 8% na wani takamaiman tushen mold idan aka kwatanta da ƙimar kasuwa, wanda ya haifar da tanadi na shekara-shekara sama da RMB miliyan 1.5 bayan gyara.

 

Inganta Samarwa

Bayan ingancin gudanarwa, Ansix Tech ta aiwatar da ingantattun fasahohi da dama waɗanda ke rage farashi yayin da take kiyaye inganci:

 

Tsarin AI na Nesting: Waɗannan tsarin suna inganta amfani da kayan, suna cimma kashi 95% na ƙimar amfani da kayan don faranti na ƙarfe da na'urorin jan ƙarfe

 

Hanyoyin Tsarin Modular: Abubuwan da aka daidaita suna rage farashin masana'antu na farko da kuma kuɗin kulawa na dogon lokaci

 

Kulawa Mai Hasashen Hasashe: Tsarin sa ido yana tsammanin buƙatun kulawa kafin su haifar da ƙarancin lokacin samarwa ko matsalolin inganci

 

Tsarin Saurin Canji: Aiwatar da fasahar canza mold cikin sauri yana rage lokutan sauyawa tsakanin ayyukan samarwa

 

Waɗannan gyare-gyaren da aka tsara sun nuna jajircewar Ansix Tech na isar da ƙima mai kyau ga abokan ciniki ba tare da yin sakaci kan inganci ko aiki ba.

 

Tasirin Masana'antu da Hasashen Nan Gaba

Nasarar haɗin gwiwa tsakanin Ansix Tech da Siemens a fannin kera molds na MRI yana wakiltar wani bincike mai ban sha'awa a fannin kera na'urorin likitanci na zamani. Ta hanyar amfani da fasahar zamani, kimiyyar kayan aiki, da kuma ƙwarewar masana'antu mai yawa, Ansix Tech ta sanya kanta a matsayin abokiyar hulɗa mai mahimmanci a fannin kiwon lafiya.

 

Ikon kamfanin na sarrafa kayan aikin gyaran allura daga tan 30 zuwa 5500 yana ba da sassauci mai ban mamaki wajen sarrafa sassan girma dabam-dabam da rikitarwa. Wannan kewayon iyawa, tare da ingantaccen tarihin isar da kayayyaki masu inganci, ya kafa Ansix Tech a matsayin abokin tarayya mai aminci ga masana'antun kayan aikin likita.

 

Idan aka yi la'akari da gaba, Ansix Tech ta ci gaba da saka hannun jari a fasahohin zamani masu tasowa waɗanda za su ƙara haɓaka ƙarfin masana'antar su. An riga an aiwatar da fasahar dijital tagwaye don ƙirƙirar wakilcin kama-da-wane na molds na zahiri, wanda ke ba da damar yin hasashen kulawa da inganta aiki. Bugu da ƙari, kamfanin yana bincika aikace-aikacen ƙera ƙari don tashoshin sanyaya masu daidaitawa da sauran fasalulluka masu rikitarwa waɗanda ba za a iya samar da su ta hanyar hanyoyin injin gargajiya ba.

 

Yayin da masana'antar na'urorin likitanci ke ci gaba da bunƙasa zuwa ga hanyoyin magance matsalolin da suka shafi keɓancewa da kuma sauƙin amfani, jajircewar Ansix Tech ga kirkire-kirkire, inganci, da inganci ya sanya su zama a sahun gaba a masana'antar mold na MRI na tsawon shekaru masu zuwa.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi gyaran injin Siemens MRI da kuma gyaran allura, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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