I-Siemens MRI machine housing mold kunye ne-injection molding

I-Siemens MRI machine housing mold kunye ne-injection molding

I-Ansix Itekhnoloji iguqula iSiemens MRI Housing Mold Manufacturing ngokusebenzisa iDijithali

Kwishishini apho ukuchaneka kudibana nokuvelisa izinto ezintsha, i-Ansix Tech ivele njengeqabane elibalulekileyo le-Siemens ekwenzeni ii-mold ezibalulekileyo zezindlu kwiinkqubo zabo ze-MRI. Ngobunjineli obuphambili kunye notshintsho lwedijithali, inkampani iseka entsha. imigangatho ekwenzeni izixhobo zonyango.

 

Ukwenziwa kwee-molds zezindlu kwiinkqubo ze-MRI kumela enye yezona candelo zinzima kakhulu kwezobuchwepheshe ekuvelisweni kwezixhobo zonyango. Ezi zixhobo kufuneka zihlangabezane nemigangatho ebalaseleyo yokuchaneka, ukuthembeka kwesakhiwo, kunye nokusebenza ngelixa zithobela imigaqo engqongqo yokhuseleko lwezonyango. I-Ansix Tech isebenzise amava ayo amaninzi ekubumbeni i-plastic part injection molding enkulu ukuze yoyise le mingeni, iphumeza umsebenzi wedijithali obanzi oqala kuyilo lokuqala ukuya ekunikezelweni kokugqibela.

 

Intshayelelo: Isishwankathelo sentsebenziswano ye-Ansix Tech ne-Siemens ekwenzeni ii-MRI housing molds.

 

Uyilo nobunjineli: Iinkcukacha malunga neenkqubo zoyilo lwedijithali kunye nohlalutyo lokuhamba komngundo.

 

Ukukhethwa kwezinto: Uhlalutyo lweemfuno zezinto kunye nokwakheka kwazo kwiindawo ze-MRI.

 

Ukwenziwa kwesikhunta: Ukuqonda ngokukhethwa kwentsimbi kunye nemingeni yokwenziwa kwemveliso ngokuchanekileyo.

 

Ukubumba ngenaliti: Ingxoxo ngenkqubo yokubumba ngenaliti kunye neendlela zokwenza ngcono.

 

Uqinisekiso lomgangatho: Inkcazo yamanyathelo okulawula umgangatho apheleleyo.

 

Ukuphucula iindleko: Inkcazo yokusebenza kakuhle kunye namaqhinga okunciphisa iindleko.

 

Isiphelo: Isishwankathelo sempembelelo ye-Ansix Tech kushishino kunye nembono yexesha elizayo.

 

Uyilo oluPhambili kunye nokuGqwesa koBunjineli

Iziseko zeDijithali

Inkqubo yokuvelisa iqala ngesigaba soyilo lwedijithali esinobuchule esisebenzisa i-CAD/CAE/CAM一体化技术 (iteknoloji edibeneyo ye-CAD/CAE/CAM) ukwenza iinkcukacha ezichanekileyo zesikhunta. Le ndlela ibonakalise ukusebenza kakuhle okumangalisayo, ukufinyeza Uyilo lweMold imijikelo nge-40% xa kuthelekiswa neendlela zemveli. Umsebenzi wedijithali uvumela iinjineli ukuba zilinganise ukusebenza phantsi kweemeko zokwenyani kwaye zichonge iingxaki ezinokubakho kudala ngaphambi kokuba kuqale ukwenziwa kwezinto ezibonakalayo.

 

Ngokwezifundo zoshishino, iinkampani ezisebenzisa ubuchwepheshe bokulinganisa obubonakalayo zinokunciphisa imijikelo yophuhliso lwemveliso nge-20% kwaye zinciphise iindleko zokuvelisa uvavanyo malunga ne-30%. I-Ansix Tech iyamkele le ndlela yedijithali, isebenzisa isoftware yokulinganisa izinto ezilinganiselweyo ze-ANSYS kuhlalutyo lokudibanisa ubushushu ukuze kuqikelelwe kwaye kujongwane nemiba enokubakho yokuguquguquka ngexesha leenkqubo zokupholisa kunye nokususa.

 

Uhlalutyo oluPhambili lokuHamba kweMold

Ukuphunyezwa kohlalutyo oluntsonkothileyo lokuhamba komngundo kubonisa inyathelo elibalulekileyo kwinkqubo ye-Ansix Tech. Olu hlalutyo luvumela iinjineli ukuba:

 

Qikelela kwaye ubone iipateni zokuhamba kwe-resin ngaphakathi komngxuma wesikhunta

 

Chonga imigca yokuwelda enokubakho kunye nemigibe yomoya enokuthi yonakalise ukuthembeka kwenxalenye

 

Lungiselela iindawo zamasango kunye neepateni zokuzalisa ukuqinisekisa ukupakishwa okufanayo

 

Linganisa ii-molds ezinee-cavity ezininzi ukuze ufumane umgangatho ohambelanayo wenxalenye

 

Olu hlalutyo olusebenzayo lubonakalise ukuba lubalulekile ekwenzeni izinto ezinkulu nezintsonkothileyo ezifana nee-MRI housings, apho neziphene ezincinci zinokukhokelela kwiingxaki ezinkulu zokusebenza okanye ukusilela kwemveliso kwicandelo.

 

Ukukhethwa kwezinto ezicwangcisiweyo kwizicelo zonyango

Ukwakhiwa kunye neempawu

Inkqubo yokukhetha izinto zeSiemens MRI housing molds ifuna ukuqwalaselwa ngononophelo kwiimfuno zobugcisa kunye nemigangatho yokhuseleko lwezonyango. I-Ansix Tech idla ngokusebenzisa ii-thermoplastics zodidi lobunjineli ezifana ne-PA66 (nylon), i-ABS, kunye ne-PC, nganye ikhethelwe usetyenziso oluthile ngokusekelwe kwiimpawu zayo zoomatshini kunye neempawu zokusebenza.

 

I-PA66 (nylon) ihlukile ngokumelana kwayo okugqwesileyo kobushushu kunye namandla olwakhiwo, kunye ne-a-80MPa (amandla okutsalwa) kunye nobushushu bokuguquguquka kobushushu obufikelela kwi-260°C. Oku kuyenza ifaneleke ngokukodwa kwiindawo ezimele zigcine uzinzo olulinganayo phantsi kweemeko zobushushu ezahlukeneyo. Ngokwahlukileyo koko, i-ABS inika ukumelana okuphezulu kokuchaphazela ngamandla okuchaphazela angama-15kJ/m², ngelixa i-PC ibonelela ngokucaca okugqwesileyo kunye nokusebenza kolwakhiwo kwizicelo ezifuna ukuhlolwa ngokubonakalayo.

 

Ukuthobela iMigangatho yezeMpilo

Zonke izinto ezisetyenziswa kwi-Ansix Tech's MRI housing molds ziyahambelana nemigangatho ye-ISO 10993 (ISO 10993 biocompatibility), ukuqinisekisa ukuba ziyahlangabezana neemfuno zokhuseleko ezingqongqo kwizixhobo zonyango. Le nkampani igcina amaxwebhu angqongqo kunye nokulandeleka kwazo zonke izinto ezikrwada, inika ingqalelo ngakumbi kwezi zinto zilandelayo:

 

Uzinzo lobushushu phantsi kwemijikelo yokubulala iintsholongwane ephindaphindwayo

 

Ukuchasana nezinto zokucoca kunye nezibulali-ntsholongwane

 

Ukuchitheka kwamasuntswana aphantsi kwiindawo zonyango

 

 

Iipropati zokufakelwa kombane kwiindawo ze-elektroniki ezibuthathaka

 

Le ndlela ichanekileyo yokukhetha izinto iqinisekisa ukuba iimveliso zokugqibela azihlangabezani nje kuphela nemigangatho yokusebenza kodwa zikwahambelana nemigaqo yezixhobo zonyango zehlabathi.

 

Ukuveliswa kweMold echanekileyo kunye nemingeni

Ukukhethwa kweNsimbi kunye nezixhobo

Ukukhethwa kwentsimbi yokubumba efanelekileyo kubonisa inqaku elibalulekileyo lesigqibo kwinkqubo yokwenziwa kwe-Ansix Tech. Kwiintlobo zokubumba ezisebenza ixesha elide ezifana nezo zifunekayo kwiindlu ze-Siemens MRI, inkampani idla ngokusebenzisa iintsimbi ze-premium grade ezifana ne-H13 okanye i-S136, ezibonelela ngokulingana okufanelekileyo kokuqina, ukumelana nokuguguleka, kunye nokupholishwa. Ezi zinto ziqinisekisa ubomi bokubumba (模具寿命) obufikelela kwimijikelo engama-80,000, obudlula kakhulu i-avareji yoshishino kwaye bubonelela ngexabiso lexesha elide kubathengi.

 

Izakhono zoomatshini eziphambili zidlala indima ebaluleke ngokulinganayo ekwenzeni isikhunta. I-Ansix Tech isebenzisa amaziko oomatshini asebenza ngesantya esiphezulu eHartford kunye noomatshini bokukhukuliseka kwe-spark mirror yeSodick ukuze kufezekiswe ukuchaneka okugqwesileyo kwizinto zesikhunta. Ukuchaneka kokubekwa kwesikhunta esiphindaphindayo se-0.003mm kubonisa ukuphucuka okuphindwe kathathu kuneenkcazo ezisemgangathweni zoshishino ze-0.01mm.

 

Imingeni kunye nezisombululo zeMveliso

Ubukhulu kunye nobunzima bee-MRI housing molds buzisa imingeni ebalulekileyo yokuvelisa i-Ansix Tech eye yajongana nayo ngokucwangcisiweyo ngokusebenzisa ubuchwepheshe obutsha:

 

Uzinzo Lwemilinganiselo: Iindawo ezinkulu zomphezulu ziyandisa umngcipheko wokuqhekeka, zijongwa ngoyilo olucwangcisiweyo lwesiteshi sokupholisa kunye nokubekwa kwesango ngokufanelekileyo

 

Iimfuneko zokugqiba umphezulu: Iinkqubo zonyango zifuna ukugqitywa okusemgangathweni ophezulu, okufezekiswa ngeendlela eziphambili zokupholisha kunye nobuchule bokuthungwa

 

Iijometri ezintsonkothileyo: Iimpawu zenxalenye ezintsonkothileyo zifuna izenzo zesilayidi ezintsonkothileyo kunye neendlela zokuphakamisa kuyilo lwesikhunta

 

Ukufikeleleka koLondolozo: Iindlela zoyilo lweModular zenza kube lula ukugcinwa nokulungiswa kwezinto ezibalulekileyo

 

Ezi zisombululo zivele kwiminyaka elishumi elinesihlanu ye-Ansix Tech yobuchwepheshe be-沉淀 (i-technical沉淀 precipitation) kwishishini lokuvelisa i-mold, ezimele ulwazi olufunyenwe nzima olunceda abathengi ngokuthe ngqo.

 

Inkqubo yokubumba inaliti kunye nokwenza ngcono

Indlela eCwangcisiweyo

Inkqubo yokubumba i-injection kwi-MRI housing components imele isiphelo sayo yonke imizamo yobunjineli yangaphambili. Indlela ye-Ansix Tech ibandakanya ii-algorithms ze-dynamic cavity pressure compensation ezijonga kwaye zilungelelanise iiparameter zokubamba ngexesha langempela ngokusekelwe kwiimeko zokuzalisa i-melt. Le nkqubo yokulawula enobuchule ibonakalise iziphumo ezimangalisayo, iphucula ukunyamezelana kobukhulu be-micro-hole ukusuka ku-±0.05mm ukuya ku-±0.02mm ngelixa inciphisa amazinga okuguqulwa kwe-warpage ngama-62%.

 

Inkqubo yokulawula ubushushu ekrelekrele yenkampani igcina ukuguquguquka kobushushu be-mold core ngaphakathi kwe-±1.5°C, nto leyo enciphisa kakhulu uxinzelelo lwangaphakathi lwenxalenye olunokukhokelela ekugqwethekeni okanye ekungazinzini kobukhulu ngokuhamba kwexesha. Eli nqanaba lolawulo lwenkqubo libaluleke kakhulu kwiinxalenye ze-MRI, apho ukuchaneka kobukhulu kuchaphazela ngokuthe ngqo ukusebenza kwezixhobo kunye nomgangatho womfanekiso.

 

Iinkqubo zokupholisa kunye nokuKhupha

Uyilo lwemijelo yokupholisa, abagijimi, kunye neenkqubo zokukhupha umoya lufumana ingqwalasela ekhethekileyo kwinkqubo ye-Ansix Tech:

 

Iitshaneli Zokupholisa Ezihambelanayo: Ngokungafaniyo neetshaneli zemveli ezigrunjwe ngokuthe tye, i-Ansix Tech isebenzisa iijometri zokupholisa eziphambili ezilandela umda womngxuma wokubumba, inciphisa amaxesha okujikeleza ukuya kuthi ga kwi-50% ngelixa iphucula ukuhambelana kwenxalenye

 

Iinkqubo zeBalanced Runner: Iimbaleki eziyilwe ngobuchule ziqinisekisa ukuzaliswa okufanayo kwiindawo ezinkulu zokungunda, zithintela imigca yokuhamba kwamanzi kunye nemigibe yomoya

 

Ukukhupha I-Multi-Stage Ejection: Iijometri zeendawo ezintsonkothileyo zifuna iinkqubo zokukhupha ezintsonkothileyo ezithintela umonakalo ngexesha lenkqubo yokudiliza

 

Ezi nkqubo zidibeneyo zisebenza ngokubambisana ukuphucula yonke inkqubo yokubumba ngenaliti, nto leyo ebangela ukuba kuveliswe izinto ezisemgangathweni ophezulu ngokufanelekileyo.

 

Uqinisekiso loMgangatho oluBanzi

Ukuqinisekiswa kweZigaba ezininzi

I-Ansix Tech isebenzisa inkqubo yokulawula umgangatho engqongqo kuyo yonke inkqubo yokuvelisa, iqala ngokuhlolwa kwezinto zokuqala ize iqhubeke ukuya kuqinisekiswa kwenxalenye yokugqibela. Le ndlela icwangcisiweyo ibandakanya:

 

Ukuhlolwa kwezinto eziluhlaza: Ukuqinisekiswa kweziqinisekiso zezinto kunye neempawu emva kokufunyanwa

 

Ukulinganisa okuseNkqubo: Ukuhlolwa kobukhulu kwizigaba ezibalulekileyo zenkqubo yokuvelisa

 

Uhlolo lweNqaku lokuQala: Ukulinganiswa okubanzi kweesampulu zemveliso yokuqala

 

Ulawulo lweNkqubo yezibalo: Ukubeka esweni okuqhubekayo iiparameter eziphambili ngexesha lokuqhuba kwemveliso

 

Le nkampani isebenzisa oomatshini bokulinganisa abalungelelanisiweyo (i-CMM) kunye nobuchwepheshe obuphambili bokuskena be-3D ukuqinisekisa i-geometry yenxalenye ngokuchasene neenkcukacha zoyilo lokuqala, ukuqinisekisa ukuba izixhobo ziyahlangabezana nokunyamezelana okungqongqo okufunekayo kwizixhobo zobugcisa bezonyango.

 

Ukuqinisekiswa kokusebenza

Ngaphaya kokuchaneka kobukhulu, i-Ansix Tech yenza uvavanyo olunzulu lokusebenza kwizinto ezigqityiweyo, kuquka:

 

Ngaphaya kokuchaneka kobukhulu, i-Ansix Tech yenza uvavanyo olunzulu lokusebenza kwizinto ezigqityiweyo, kuquka:

 

Uvavanyo lwePropathi yoMatshini: Ukuqinisekiswa kwamandla, ukuqina, kunye nokumelana nempembelelo

 

Uvavanyo lweBhayisikile yoBushushu: Uvavanyo lokusebenza phantsi kweemeko zobushushu ezahlukeneyo

 

Uvavanyo lokuxhathisa iikhemikhali: Ukuqinisekisa ukuhambelana neearhente zokucoca izibhedlele

 

Izifundo Zokuqina Kwexesha Elide: Ukulinganisa iminyaka yobomi benkonzo ngokusebenzisa iiprotokholi zovavanyo ezikhawulezileyo

 

Le nkqubo ibanzi yokuqinisekisa iqinisekisa ukuba yonke i-MRI housing mold ayihlangabezani nje kuphela nemimiselo kodwa iya kusebenza ngokuthembekileyo kulo lonke ixesha layo lokusebenza.

 

Amaqhinga okuSebenza kakuhle kunye nokuLungisa iindleko

Ukusebenza kakuhle okuqhutywa yidijithali

I-Ansix Tech isebenzise iinkqubo zolawulo lweendleko zedijithali ezintsonkothileyo ezilandelela iindleko kwiinkalo ezine eziphambili: i-工时 (iyure yomntu), izixhobo, intsebenziswano yangaphandle, kunye nokwabiwa. Ngokuhlulahlula i-业务流程 (iinkqubo zoshishino) ukuya kwiNqanaba lesi-5 kunye nokurekhoda ngokuzenzekelayo ixesha kwizigaba ezibalulekileyo, inkampani ichonge kwaye yasusa i-25% yexesha lokuguqulwa okuphindaphindiweyo kwisigaba soyilo lwesikhunta, iphucula ukusebenza kakuhle koyilo nge-30%.

 

Ukuhlanganiswa kweemodeli zeendleko eziguquguqukayo eziqhutywa yi-BOM kuye kwaphucula ngakumbi amanyathelo okulawula iindleko. Ezi nkqubo ziguqula ngokuzenzekelayo ii-BOM zoyilo zibe zii-BOM zokwenza, zifanisa idatha yeendleko ngokusekelwe kwimvelaphi yenxalenye (ezithengiweyo okanye ezigciniweyo). Elinye ityala lokuphunyezwa lityhile ixabiso eliphezulu le-8% lokuthenga isiseko esithile sesikhunta xa kuthelekiswa namaxabiso emarike, nto leyo ekhokelela ekugcinweni kwemali yonyaka okungaphezulu kwe-1.5 yezigidi ze-RMB emva kokulungiswa.

 

Ukuphuculwa kweMveliso

Ngaphandle kokusebenza kakuhle kolawulo, i-Ansix Tech isebenzise iindlela ezininzi zobugcisa ezinciphisa iindleko ngelixa igcina umgangatho:

 

Ii-Algorithms ze-AI Nesting: Ezi nkqubo ziphucula ukusetyenziswa kwezinto, zifikelela kwi-95%+ yamazinga okusetyenziswa kwezinto kwiipleyiti zentsimbi kunye nee-electrode zobhedu

 

Iindlela zoYilo lweModular: Izinto ezisemgangathweni zinciphisa iindleko zokuqala zokuvelisa kunye neendleko zokugcinwa kwexesha elide

 

Ulondolozo Oluqikelelweyo: Iinkqubo zokubeka esweni zilindela iimfuno zolondolozo ngaphambi kokuba zibangele iingxaki zexesha lokungasebenzi okanye zomgangatho

 

Iinkqubo zoTshintsho oluKhawulezayo: Ukuphunyezwa kwetekhnoloji yotshintsho olukhawulezileyo lwesikhunta kunciphisa amaxesha okutshintsha phakathi kwemveliso

 

Olu phuculo lucwangcisiweyo lubonisa ukuzinikela kwe-Ansix Tech ekunikezeni ixabiso elikhethekileyo kubathengi ngaphandle kokubeka emngciphekweni umgangatho okanye ukusebenza.

 

Impembelelo yoShishino kunye neMbono yeKamva

Intsebenziswano ephumeleleyo phakathi kwe-Ansix Tech kunye ne-Siemens ekwenzeni ii-MRI housing molds imele isifundo esibalulekileyo sokwenza izixhobo zonyango eziphucukileyo. Ngokusebenzisa ubuchwepheshe bedijithali, isayensi yezinto, kunye nobuchule obuninzi bokwenza, i-Ansix Tech izibeke njengeqabane elixabisekileyo kwinkqubo yezempilo.

 

Ubuchule benkampani bokulawula izixhobo zokubumba ngenaliti eziqala kwiitoni ezingama-30 ukuya kuma-5500 bubonelela ngokuguquguquka okumangalisayo ekuphatheni izinto ezinobukhulu obahlukeneyo kunye nobunzima. Olu luhlu lwamandla, kunye nerekhodi labo eliqinisekisiweyo ekunikezeni ii-molds ezikumgangatho ophezulu, lumise i-Ansix Tech njengeqabane elithembekileyo labavelisi bezixhobo zonyango.

 

Ukujonga phambili, i-Ansix Tech iyaqhubeka nokutyala imali kwiiteknoloji ezintsha eziya kuphucula ngakumbi amandla azo okuvelisa. Itekhnoloji yedijithali ephindwe kabini sele isetyenziswa ukudala imiboniso ebonakalayo yeenkuni ezibonakalayo, okuvumela ukugcinwa kwangaphambili kunye nokwenza ngcono ukusebenza. Ukongeza, inkampani ihlola izicelo zokwenziwa kwezongezo zeetshaneli zokupholisa ezihambelanayo kunye nezinye iimpawu zenkuni ezintsonkothileyo ezingenakuveliswa ngeendlela zemveli zokugaya.

 

Njengoko ishishini lezixhobo zonyango liqhubeka nokutshintsha lisiya kwizisombululo ezenzelwe wena nezifikelelekayo, ukuzibophelela kwe-Ansix Tech ekuveliseni izinto ezintsha, umgangatho, kunye nokusebenza kakuhle kubabeka kwindawo ephambili kwimveliso ye-MRI yezindlu zokubumba iminyaka ezayo.

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene neSiemens MRI machine housing mold kunye ne injection molding, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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