Ana ƙera akwatin hannun ta amfani da tsarin ƙera allura mai launuka biyu

Ana ƙera akwatin hannun ta amfani da tsarin ƙera allura mai launuka biyu

 

Gina Makomar a Inuwa Biyu: Yadda Ansix Tsarin Masana Fasaha don Samar da Daraja a Tsarin Allura

SHEZHEN, China – A cikin duniyar da ke cike da gasa ta kayan lantarki da kayan aikin masana'antu, bambanci tsakanin jagorancin kasuwa da tsufa yakan dogara ne akan tafin hannunka. A zahiri. Rufin hannu - hanyar sadarwa ta ergonomics, dorewa, da asalin alama - ya samo asali daga murfin mai sauƙi zuwa muhimmin sashi na ƙwarewar mai amfani. Ga wani babban mai kera kayan aikin wutar lantarki na duniya, wannan juyin halitta ya buƙaci tsalle: murfin hannu wanda ba wai kawai yana aiki ba, amma yana da mahimmanci ga amincin kayan aikin, riƙewa, da kyawunsa. Amsar ta ta'allaka ne a cikin tsarin ƙera allura mai launuka biyu mai kyau. Kalubalen shine a kammala shi a sikelin, akan lokaci, da kuma farashi wanda ya kiyaye gasa a kasuwa. Wannan shine labarin yadda Ansix Tech, ƙwararre a cikin ƙirar allura daidai, ya tsara wani simfoni na ƙira, kimiyyar kayan aiki, da ƙirƙirar injiniya don mayar da wannan hangen nesa zuwa gaskiya da aka samar da yawa, yayin da yake sake rubuta lissafin farashi ga abokin cinikinsa.

 

Tsarin: Bukatun Kasuwa Tsarin Mulki

Takaitaccen bayanin samfurin ya kasance mai sauƙi: ƙirƙirar murfin hannu don aikin haƙa mara waya na zamani wanda ya haɗa kwarangwal mai tauri da tsari tare da mold mai laushi, wanda ba ya zamewa. Bukatun kasuwa sun kasance masu tsauri:

 

Ergonomics & Safety: Ana buƙatar ƙarin mold don samar da amintaccen riƙewa ko da a cikin yanayi mai mai ko danshi, rage gajiyar mai amfani da kuma hana haɗurra.

 

Dorewa: Tsarin tsakiya dole ne ya jure wa babban ƙarfin juyi da tasiri, yayin da saman ya kasance mai ƙarfiKayan Motsawa Dole ne ya kasance mai tsayayya da lalatawar UV, sinadarai, da gogewa.

 

Kyawawan Launi da Alamar Kasuwanci: Tsarin launuka biyu ya kasance mai mahimmanci don gane alama, yana buƙatar layukan raba launuka masu kaifi da tsabta da kuma jin daɗi mai kyau.

 

Ingantaccen Kuɗi: Dole ne farashin kayan aiki na ƙarshe ya yi daidai da ɓangaren kasuwar samfurin, wanda ke buƙatar ingantawa a kowane mataki.

 

Injiniyoyin Ansix Tech sun fara da nazarin Tsarin Masana'antu (DFM) tun kafin a yanke samfurin farko. Wannan matakin da aka ɗauka a matsayin abin da ya fi dacewa shine inda ƙwarewar masana'antar Ansix ta fara biyan riba ga abokan ciniki. Ta hanyar kwaikwayon kwararar mold, sanyaya, da matsalolin tsarin ta hanyar dijital, sun gano kuma sun kawar da yuwuwar lahani a masana'antar a matakin ƙira, suna hana sake dubawa masu tsada daga baya.

 

Symphony na Kayan Aiki: Zaɓar Cikakken Duet na Roba

Zuciyar ƙera launuka biyu ita ce jituwar abu. Dole ne kayan biyu su haɗu har abada amma kuma su jure wa matsaloli daban-daban. Bayan gwaji mai tsauri, Ansix Tech ta ƙayyade:

 

Kayan Aiki na Musamman (Ƙwaƙwalwa Mai Tauri): Polyamide 66 (PA66) an ƙarfafa shi da zare na gilashi 30% (misali, BASF A3WG6 ko DuPont Zytel 70G30). An zaɓi wannan filastik na injiniya saboda ƙarfinsa na musamman, tauri, juriyar zafi (don jure zafi a cikin mota), da kuma kyakkyawan kwanciyar hankali. Ƙarfafa zaren gilashi yana ba da ingantaccen tsarin da ake buƙata don ɗaukar kayan aikin haƙa na ciki da nauyin aiki.

 

Kayan da aka yi da roba mai yawa (Riƙewa mai laushi): Polyurethane mai zafi (TPU) mai taurin Shore A na 75-80 (misali, Lubrizol Estane 58887 ko BASF Elastollan 1180A). Wannan kayan yana ba da daidaito mafi kyau na laushi, ƙarfin tsagewa, da juriya ga muhalli. Sifofin mannewa na PA66, idan aka sarrafa su daidai, suna kawar da buƙatar manne ko manne na inji, suna sauƙaƙa haɗuwa da haɓaka aminci.

 

Zaɓen ba wai kawai ya shafi aiki ba ne, har ma da farashi. Bayanan kayan da Ansix Tech ta yi da kuma alaƙar masu samar da kayayyaki sun ba su damar ba da shawarar maki waɗanda ke ba da mafi kyawun rabon farashi-da-aiki, sau da yawa suna ba da shawarar kayan da suka yi daidai da na wasu masu samar da kayayyaki waɗanda za su iya rage farashin kayan da kashi 5-15% ba tare da yin illa ga ƙayyadaddun bayanai ba.

 

Zuciyar Aikin: Daidaito Tsarin Motsa Jiki da Masana'antu

Modling shine jarin jari kuma wurin da aka samu nasara. Don wannan murfin hannu mai launuka biyu, Ansix Tech ya ƙera wani tsari mai rikitarwa na injin ƙera allura mai kusurwa biyu.

 

Muhimman Abubuwan Zane:

 

Zaɓin Karfe na Mold: An ƙera tsakiyar da ramin da aka yi amfani da shi don harbin PA66 daga ƙarfen S136H na bakin ƙarfe saboda ƙarfinsa mai kyau, juriya ga tsatsa, da kuma juriya ga kayan da aka cika da gilashi mai gogewa. Ɓoyayyun ramukan sun yi amfani da ƙarfe NAK80 da aka riga aka taurare don kyawawan halayensa na ƙwanƙwasa don laushi da juriya mai kyau ga lalacewa.

 

Tsarin Gudu da Ƙofa: An yi amfani da tsarin gudu mai zafi don harbin farko (PA66) don rage ɓarnar abu da lokacin zagayowar. An tsara na'urar gudu mai sanyi mai ƙofofi masu nuna alama don harbin na biyu na TPU don tabbatar da daidaiton fayil da iko akan layin haɗin. An sanya wuraren ƙofa da kyau a wuraren da ba na kayan kwalliya ba don guje wa alamun shaida a saman riƙo.

 

Tsarin Sanyaya: An tsara da'irar tashar sanyaya mai zaman kanta, mai tsari ga kowane sashe na kayan aiki. Tushen PA66 yana buƙatar sanyaya mai ƙarfi saboda yawan zafin aiki (~290°C), yayin da sashin TPU (~210°C) yana da da'ira daban don hana saitawa ko warpage da wuri. Wannan tsarin mai rikitarwa yana da mahimmanci don cimma lokacin zagayowar da ya dace da hana alamun nutsewa.

 

Tsarin Fitar da Kaya: An tsara haɗin fil ɗin fitar da kaya da kuma masu fitar da kaya ta hannun riga don su rushe yanayin hadaddun ba tare da murɗewa ko yiwa saman TPU mai laushi alama ba.

 

Tsarin Juyawa: An ƙera na'urar juyawa mai daidaito mai digiri 180 don daidaitawa mara aibi, mai maimaitawa tsakanin hotunan farko da na biyu, tare da jurewa a cikin microns don tabbatar da cikakken rajistar launi.

 

Kalubalen Samar da Mold da Tsarin Aiki:

Aikin aiki ya kasance babban aji a cikin masana'antu masu haɗaka:

 

Tsarin Gyaran CNC da Kammalawa: Ta amfani da injunan CNC masu saurin gudu 5-axis, an yanke tubalan ƙarfen da kyau kuma an gama su zuwa siffar da ta dace.

 

EDM (Injin Fitar da Wutar Lantarki): An ƙera cikakkun bayanai masu rikitarwa, laushi a kan riƙon, da kuma haƙarƙarin da ke da zurfi ta amfani da na'urar sinkin da waya ta EDM.

 

Haƙa rami mai zurfi: Don hanyoyin sanyaya yanayi, an yi amfani da fasahar haƙa rami mai zurfi ta musamman.

 

Daidaito Niƙa da Gogewa: An yi wa dukkan saman da aka ƙera niƙa da goge madubi da kyau don tabbatar da cewa an gama ɓangaren da kyau kuma cikin sauƙin fitar da shi.

 

Haɗawa da Gwaji: An haɗa mold ɗin a cikin ɗaki mai tsafta wanda aka sarrafa zafin jiki kuma an ɗora shi a kan injin allura mai harbi biyu don gwaji.

 

Babban ƙalubalen shine tabbatar da daidaiton tsarin juyawa da kuma kula da faɗaɗa zafi daban-daban na ƙarfe biyu na mold yayin aiki. Ƙungiyar kayan aiki ta Ansix Tech, tare da sama da shekaru 15 na ƙwarewa a cikin molds masu harbi da yawa, sun yi amfani da software na kwaikwayo da dabarun shimming na mallakar don shawo kan wannan.

 

Crucible: Kalubalen Gyaran Allura da Inganta Tsarin Aiki

Canjawa daga ingantaccen tsari zuwa yawan samar da kayayyaki ya haifar da nasa cikas.

 

Kalubalen Gyaran Allura:

 

Ƙarfin Haɗi: Samun cikakkiyar haɗin sinadarai tsakanin PA66 mai siffar rabin-crystalline da TPU yana buƙatar cikakken iko akan zafin saman harbin farko lokacin da aka yi allurar ta biyu. Ya yi sanyi sosai, kuma haɗin zai gaza; ya yi zafi sosai, kuma PA66 zai lalace.

 

Yaƙi: Bambancin raguwar PA66 (≈1.5%) da TPU (≈1.0%) yana haifar da babban haɗarin warpage ko naɗewa.

 

Daidaita Lokacin Zagaye: Inganta lokacin zagaye don duka hotunan - wanda ya haɗa da lokutan sanyaya da sassan mafi kauri na kowane abu ya tsara - yana da mahimmanci don inganci.

 

Inganta Tsarin Aiki don Inganci da Kula da Farashi:

Injiniyoyin tsarin Ansix Tech sun yi amfani da hanyar da ke dogara da bayanai:

 

Ka'idojin Gyaran Kimiyya: Sun kafa wani tsari mai ƙarfi ta amfani da na'urori masu auna matsin lamba a cikin ramin mold. Wannan hanyar da aka ƙayyade bayanai ta wuce hasashen zato, tana tabbatar da daidaito da kuma magance matsaloli cikin sauri.

 

Rage Lokacin Zagaye: Ta hanyar inganta tsarin tashar sanyaya da kuma aiwatar da dabarun sanyaya da aka yi amfani da su, sun rage lokacin zagayowar gaba ɗaya da kashi 18%. Wannan ya ƙara yawan fitarwa kai tsaye kuma ya rage farashin kowane ɓangare.

 

Tanadin Makamashi da Kayan Aiki: Tsarin mai gudu mai zafi don harbi na farko ya rage sprues na PA66 da 100%. Daidaita saurin allura da bayanan matsi ya rage walƙiyar TPU, wanda ya kai ƙimar amfani da kayan sama da 99.2%.

 

Aiki da Kai: An haɗa wannan tsari da wani robot na haɗin gwiwa (cobot) don cire wasu sassan, rarrabawa, da sanya su cikin kayan aikin duba inganci, rage farashin aiki da kuskuren ɗan adam.

 

Tabbatarwa: Inganci, Takaddun Shaida, da Isarwa Mai Sauri

An saka Ingancin Kulawa a cikin waɗannan ƙa'idodi:

 

Duba Labarin Farko (FAI): Cikakken hoton 3D da aka ɗauka ya kwatanta hotunan farko da samfurin CAD.

 

Dubawa a Cikin Tsarin Aiki: Tsarin gani ta atomatik ya tabbatar da ingancin layin raba launi da lahani a saman. An gwada ƙarfin haɗin gwiwa ta hanyar lalatawa akai-akai ta amfani da gwajin barewa.

 

Kula da Tsarin Lissafi (SPC): Ana ci gaba da sa ido kan mahimman ma'auni ta amfani da bayanan CMM (Coordinate Measuring Machine) don tabbatar da cewa tsarin ya kasance cikin iyakokin sarrafa ƙididdiga.

 

Aikin ya koma daga tantance samfura (ta amfani da kayan aiki masu laushi don gwajin kasuwa) zuwa tantance masana'antu (farkon aiki daga ƙirar samarwa) kuma a ƙarshe zuwa takardar shaidar samar da kayayyaki da yawa, wanda ya cika duk ka'idojin ISO 9001 da IATF 16949 da abokin ciniki na kayan aikin wutar lantarki na matakin mota ke buƙata.

 

An tsara marufi ta musamman da tiren da aka raba don hana karce ko lalacewa yayin jigilar kaya, wani ƙaramin bayani mai mahimmanci wajen kiyaye ƙima.

 

Amfanin Fasaha na Ansix: Samar da Aminci da Rage Farashi

Wannan aikin ya ƙunshi falsafar Ansix Tech: ƙwarewar fasaha mai zurfi da aka yi amfani da ita tare da mai da hankali kan ƙimar abokin ciniki. Kwarewar da suke da ita a masana'antar ba wai kawai ƙidayar shekaru ba ce, har ma tana da ma'ajiyar matsalolin da aka warware, rumbunan adana bayanai na kayan aiki, ingantattun sigogin tsari, da alaƙar masu samar da kayayyaki.

 

Yadda Ansix Tech ke Rage Farashin Abokin Ciniki:

 

Inganta Kayan Aiki: Kamar yadda aka gani, ƙwarewarsu tana jagorantar abokan ciniki zuwa ga mafi kyawun matakin kayan aiki wanda ya dace da ƙayyadaddun bayanai, yana guje wa wuce gona da iri na injiniya.

 

Kwarewa a Tsarin Aiki: Ta hanyar ƙara inganci—ta hanyar rage lokacin zagayowar aiki, inganta yawan amfanin ƙasa, da kuma tanadin makamashi—kuɗin kowane ɓangare yana raguwa. Lokacin zagayowar aiki da kashi 18% cikin sauri, kamar yadda aka cimma a nan, yana fassara kai tsaye zuwa ƙaruwar ƙarfin aiki da kashi 18% daga kayan aiki iri ɗaya.

 

Haɗin gwiwar Zane: Binciken DFM da wuri da kuma mai himma yana hana sake yin gyaran mold mai tsada da jinkiri wajen samarwa, wanda shine babban abin da ya fi tsada a ayyukan ƙera allura.

 

Haɗa kai tsaye: Sarrafa dukkan tsarin tun daga ƙirar mold da ƙera shi zuwa ƙera allura da haɗawa a ƙarƙashin rufin gida ɗaya yana kawar da alamun aiki, yana inganta sadarwa, kuma yana hanzarta lokutan aiki.

 

Sakamakon ga abokin ciniki shine maƙallin hannu wanda ya wuce tsammanin aiki, wanda aka bayar a farashin kowane raka'a da kashi 22% ƙasa da ƙimar farko daga masu fafatawa, kuma ya kawo samarwa da yawa cikin sauri da kashi 30% godiya ga tsarin isar da sauri daga samfurin zuwa takaddun shaida.

 

A cikin masana'antar da ke da ƙarancin riba kuma sabbin abubuwa ba sa tsayawa, Ansix Tech ta nuna cewa ainihin ƙima ba a samun ta a cikin sassa masu sassauƙa ba, amma a cikin yanke sarkakiya, ɓata lokaci, da lokaci ta hanyar injiniya mai kyau. Rufin riƙo mai launuka biyu ya fi wani ɓangare; shaida ne ga tsarin haɗin gwiwa inda ƙwarewar masana'antu ta zama tushen fa'idar gasa kai tsaye. Yayin da samfura ke ci gaba da buƙatar ƙarin ƙwarewa, ikon sarrafa sarkakiya yayin da ba sa tsayawa tsayin daka zai raba masu samar da kayayyaki daga masu samar da ƙimar gaske. Ansix Tech ta sanya kanta a cikin rukuni na ƙarshe.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi wannan maƙallin hannu ana yin sa ne ta amfani da tsarin ƙera allura mai launuka biyu, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

#www.ansixtech.com #ansixtech.com #An ƙera murfin hannun ta amfani da tsarin ƙera allura mai launuka biyu #An ƙera murfin hannun ta amfani da masana'antar ƙera allura mai launuka biyu #An ƙera murfin hannun ta amfani da kamfanin ƙera allura mai launuka biyu #An ƙera murfin hannun ta amfani da kamfanonin ƙera allura mai launuka biyu #Ansix #Ansix molds #Ansix china #Ansix tech china #Ansix tech company #Ansix facotry #Ansix Tech #Ansix molds #Ansix injection mold #Ansix molds #Injection mold factory #injection mold casing Ana ƙera murfin hannun ta amfani da tsarin ƙera allura mai launuka biyu # Ansix mold factory #Ansix mold casing #ansix mold casing #ansix mold casing Ana ƙera murfin hannun ta amfani da tsarin ƙera allura mai launuka biyu # Ansix mold factory #Ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold factory #An ... casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mold casing #ansix mo kamfani #An ƙera murfin hannun ta amfani da kamfanonin injin allurar allura mai launuka biyu #An ƙera murfin hannun ta amfani da masana'antar sarrafa allurar launuka biyu #An ƙera murfin hannun ta amfani da tsarin sarrafa allurar launuka biyu #Ansix mold china #Kamfanonin Ansix #Kamfanin Ansix China #An ƙera murfin hannun ta amfani da tsarin sarrafa allurar launuka biyu #Ansix Tech #Ansix Tech mold #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu #Kamfanin gyaran allurar #Ansix Ana ƙera murfin hannun ta amfani da sassan tsarin gyaran allurar launuka biyu kamfanonin injin allura #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu masana'antar China #Kamfanonin gyaran Ansix #Kamfanin gyaran Ansix #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu masana'antar China #Ansix Tech mold #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu #An ƙera murfin hannun ta amfani da tsarin gyaran allurar launuka biyu ƙera #ansix mold na filastik #Masana'antar mold #An ƙera murfin hannu ta amfani da ƙera sassan tsarin ƙera allura masu launuka biyu #An ƙera murfin hannu ta amfani da ƙera sassan ƙera allura masu launuka biyu #An ƙera murfin hannu ta amfani da ƙera sassan ƙera allura masu launuka biyu #An ƙera murfin hannu ta amfani da ƙera tsarin ƙera allura mai launuka biyu #An ƙera murfin hannu ta amfani da ƙera tsarin ƙera allura mai launuka biyu #An ƙera murfin hannun ta amfani da ƙera tsarin ƙera allura mai launuka biyu #An ƙera murfin hannun ta amfani da ƙera tsarin ƙera allura mai launuka biyu #An ƙera murfin hannun ta amfani da ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera madaidaicin mold a China #An ƙera akwatin hannu ta amfani da ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera madaidaicin mold #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera madaidaicin mold #An ƙera tsarin ƙera allura mai launuka biyu #An ƙera tsarin ƙera madaidaicin mold #An ƙera akwatin hannu ta amfani da ... An ƙera ta amfani da tsarin gyaran allura mai launuka biyu Kamfani #An ƙera murfin hannun ta amfani da tsarin gyaran allura mai launuka biyu Masana'antar #2800T Masana'antar gyaran allura #3000 Tan #4500 Tan Masana'antar gyaran allura #Babban Masana'antar gyaran mold #Babban Masana'antar gyaran mold ta roba #Babban Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba #Masana'antar gyaran mold ta roba